Extrusion, Injection Molding, and Assembly

Advanced Extrusion
Core Capabilities
Single Lumen Extrusion:
*Dependent on material
- OD’s up to .500”
- ID’s as small as .0018”
- Walls as thin as .002”
- Tolerances as tight as ±0.0005”
- Wire reinforced available
- Lead Time: 3 weeks ARO
Multi-Lumen Extrusion:
*Dependent on material
- OD’s as small as .019“, OD’s as large as .350”
- Up to 10 lumens (typically 5 maximum)
- Walls and webs as thin as .0025”
- Tolerances as tight as ±0.0005”
- Wire reinforced available
- Lead Time: 3 weeks ARO
We require a drawing
for any braided or
Acetal/ Silicone Mandrel:
multi-lumen tubing.
- OD’s .010” - .380”
- Tolerances as tight as ±0.0005”
- Level Military Wind above .063“ OD
- Materials: BASF Ultraform®, BASF Ultraform® with
Silicone blend, Ticona Celcon®, GE Delrin®
- Lead Time: down to 1 week with expedite fee
Balloon Tubing:
- Non-compliant, Semi-compliant, and Compliant
- OD’s .0132” - .3528” (0.5mm-50mm)
- ID’s .0068” - .3188”
- Tolerances as tight as ±0.0005”
- Elongation %: ± 25-35% guaranteed
- Material: Nylon 11, Nylon 12, Pebax, PET, PUR
- Lead Time: 3 weeks ARO
IV Catheter/ Cannula:
- OD up to 4mm (.157”)
- Standard Gauge Sizes: 14, 16, 18, 20, 22, 24
- Tolerances as tight as ±0.001”
- Radiopaque Stripe Configuration: 3 or 4
- Material: PUR or FEP
- Spooled or Cut to length
- Lead Time: 3 weeks ARO
Materials:
Color concentrates by base resin
*Please request Pantone number for colored mt’l
Acetal:
- BASF Ultraform® (Acetal)
- Silicone /Acetal Blend
- Ticona Celcon®
- GE Delrin®
Nylon (Polyamide):
- Aesno (Nylon 12)
- Besno (Nylon 11)
- Besvo A (Nylon 11)
- Vestamid (Nylon 12)
- Grilamid (Nylon 12)
- Nylene
- Nylon 12
PVC
PEBAX
Polycarbonate:
- Makrolon
- Lexan
- APEC
Pebax
PUR
We are happy to provide free 6” samples for testing
purposes. However, we require a shipping account to
send samples out.
We do not provide free, small volume sample runs.
PE
0 10 20 30 40 50 60 70 80 90 100
Shore A
0 10 20 30 40 50 60 70 80 90 100
Shore D
PEEK:
- 381G
- 450G
- Classix BC2
Polyurethane (PUR):
- Carbothane
- Chronoflex
- Chronoprene
- Chronothane
- Elastollan
- Estane
- Isoplast
- Neuthane
- Pellethane
- Tecoflex
- Tecothane
- Texin
Durometer Hardness Scale
*Custom materials must be
verified with manufacturing
**Melt Flow index: 1-15 are
typically extrusion grade
Polyethylene:
- HDPE
- LDPE
- LLDPE
Polypropylene (Homo/ Copolymer)
Hytrel (polyester) - not for medical use
Samples
PC
Nylon
PVC - regular or DEHP Free
C-Flex / Kraton
Carbon Filled Materials- Dependant on %
Tri-layer Extrusion (Optional)
Braided Capabilities:
We require a drawing
for any braided or
multi-lumen tubing.
- Single/ multi-lumen tubing
- Walls as thin as .006”
- Wire shape:
- Flat as thin as .0007”
- Round as small as .001”
- Type of Braid:
- Single/ Double Ended
- Variable PPI
- Braid Materials:
- Metallic: Stainless steel, Beryllium copper,
silver coated copper, and Nitinol
- Non-metallic: Nylon monofilament
(standard size .006”), Kevlar®, Vectran®,
Polyethylene, PEEK, and (LCP) Carbon Fibers
- Lead Time: 4-6 weeks, depending on material
Angiographic Catheter Subassembly:
- Standard French Sizes: 4, 5, & 6Fr
- OD/ID tolerances ±0.001” – 0.0015”
- 35 common curves, including: Pigtail, JL, JR, etc.
Cardiovascular Guide Catheter Subassembly:
- Standard French Sizes: 5, 6, 7, 8Fr
- OD tolerances: ±0.002”
- ID Sizes:
French Size
ID” +/- 0.001”
5
.056
6
.070
7
.080
8
.090
- 48 common curves, including: JL, JR, AL, AR, LES, RES,
Hockey Stick, MultipurposeA1 & A2, Coronary Bypass
Left/Right, Sonnes I/II/III
*Drawings available on website at Cardiovascular Guide Catheters
- Custom curving also available
- Perfusion Ports, hubs/luers, and strain reliefs as required
- Lead Time: 4-6 weeks, depending on material
*Drawings available on website at Angiographic Catheters
- Custom curving also available
- Perfusion Ports, hubs/luers, and strain reliefs as
required
- Lead Time: 4-6 weeks, depending on material
PTFE Lined Braided
Catheter
er
Outer Layer
Wire Braid
PTFE
Soft Extension
Tip
Mandrel
Braided Shaft
Wire Braid
Inner Layer
Mandrel
Outer Layer
No Quote Conditions:
Angiographic
An
ngiographic Cathe
Catheter
Secondary Operations Capabilities:
- Precise Cutting
- Tipping
We require a drawing
- Skyving
for any 2nd Ops
- Flaring
processes.
- Welding
- Subassemblies
- Reflow, braided or coiled (with or without
markerband)
Single lumen larger than .500” OD
Multi-lumen larger than .350” OD
Resin materials:
- PTFE/ Teflon
- Silicone
- LCP
- Polyimide
- Glass filled materials with
walls/ webs less than .0005”
Precision Extrusion, Inc.
12 Glens Falls Technical Park,
Glens Falls, NY 12801
+1 (518) 792-1199
877-792-1199
www.precisionextrusion.com
[email protected]
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