CONSTRUCTIONAL SPECIFICATION FOR CERTIFIRE APPROVED CF5261 Introduction This document specifies constructional and other details for Pacific Rim Wood Limited FD60 Trilaminate cored Fire doors manufactured by Pacific Rim Wood Limited and certified by CERTIFIRE under certificate No. CF5261. Only doors complying with the details of this document may be marked or marketed as CERTIFIRE approved. Any change to, or deviation from, this specification requires the agreement of CERTIFIRE. General CERTIFIRE approval is applicable to both complete door assemblies/doorsets and door leaves. Where the door is not supplied in a fully fitted form it is a condition of approval that an agreed Data information sheet accompanies the product and is complied with in its entirety. Failure to do so will render the approval invalid and may jeopardise the fire performance of the product. Scope of Approval As defined in certificate of approval No. CF5261 1. Leaf Construction Flamebreak 660 1.1 Outer Core: Material: Thickness: 1.2 1.3 Inner Core: Density: Adhesive: Material: Thickness: Internal Framing: Density: Adhesive: Material: Section size: Density: Stiles: Rails: Permitted trimming of unlipped blank: Joints: Height: Pacific Rim Wood Limited Constructional Specification CF5261 Parasorianthes Falacateria or Albisia Falcatta. 13.5 mm thick x 45 mm wide lamels 180 – 360 kg/m3 PVA Mixed tropical hardwood 15 mm thick x 28 mm wide lamels Minimum 480 kg/m3 PVA Hardwood - formed from a single section or laminated in width/depth. 480 kg/m3 minimum 35 mm wide by 42mm thick minimum, including 9 mm x 9 mm tongue to locate into the core. 75 mm wide by 42mm thick minimum, including 9 mm x 9 mm tongue to locate into the core. Tongued into core Top rail – no reduction. Bottom rail may be reduced or totally removed to achieve required height Page 1 of 3 September 2014 Width: 1.4 Constructional facing: Flamebreak FF660 1.1 Outer Core: Material: One or both stiles may be reduced or totally removed to achieve required width. Plywood Thickness: Adhesive: 6 mm minimum Melamine based exterior grade Material: Parasorianthes Falacateria or Albisia Falcatta. 13.5 mm thick x 45 mm wide lamels 180 – 360 kg/m3 PVA Mixed tropical hardwood 15 mm thick x 28 mm wide lamels Minimum 480 kg/m3 PVA Hardwood - formed from a single section or laminated in width/depth. 480 kg/m3 minimum 35 mm wide by 42mm thick minimum, including 9 mm x 9 mm tongue to locate into the core. 75 mm wide by 42mm thick minimum, including 9 mm x 9 mm tongue to locate into the core. Tongued into core One or both stiles may be reduced or totally removed to achieve required width. MDF Thickness: 1.2 1.3 Inner Core: Density: Adhesive: Material: Thickness: Internal Framing: Density: Adhesive: Material: Section size: Density: Stiles: Rails: Joints: Width: 1.4 Constructional facing: Permitted trimming of unlipped blank: Material: Thickness: Adhesive: Height: 6 mm minimum Melamine based exterior grade Top rail – no reduction. Bottom rail may be reduced or totally removed to achieve required height All constructions 1.10 Decorative finishes: Any timber veneer additional to above substrate 1.11 Lippings: Any non-metallic facing material, e.g. plastic laminate up to 2 mm thick applied in addition to substrate above All doors shall be lipped a minimum of 10 mm on all edges as specified below. Hardwood Material: Density: Minimum 640 kgm3 Pacific Rim Wood Limited Constructional Specification CF5261 Page 2 of 3 September 2014 Minimum 10 mm – maximum 20 mm Adhesive: Urea Formaldehyde The moisture content of all timber based components shall be 9% ± 2% Thickness: 1.12 Moisture Content: 2. Leaf Dimensions 2.1 Leaf Thickness: 54 mm + 10 mm / - 1 mm 2.2 Leaf height/width: As specified in Certificate of Approval 2.3 Configuration: As specified in Certificate of Approval 2.4 Meeting Edges: Square 3. Door Frame 3.1 As specified in Data Sheet 4. Overpanels/Sidepanels 4.1 Entire framed overpanel/side panel may be glazed in accordance with point 5 below. 5. Glazed Fanlights 5.1 Any CERTIFIRE approved glazing systems may be used providing the installation details given in the appropriate certification documents are adhered to. 6. Glazed Apertures 6.1 One or more glazed openings systems may be included in each leaf. 6.2 Apertures Height: Width: Area: Margins: Lining to aperture 6.3 650 mm maximum (at 600 mm wide) 650 mm maximum (at 600 mm high) Maximum glazed area per leaf of aperture size 0.39 m2 No closer than 150 mm to the edge of the door leaf or between apertures No hardwood liner required. Glazing System As specified in Data Sheet. 7. Hardware/Intumescent Seals To be as specified in the Data Sheet. 8. Labels Labels provided by the Licenced Door Processor of the CERTIFIRE design referencing the processor’s CERTIFIRE certificate number, the CF5261 number to identify the blank, and FD60 fire resistance, to be applied to each approved door leaf in the prescribed position. Pacific Rim Wood Limited Constructional Specification CF5261 Page 3 of 3 September 2014
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