AquaSan Ni50 The safe alternative for underwater wet welding Think out of the box! If you’re involved in welding carbon and high tensile steels in a wet environment, you know that constructing cofferdams and habitats is a costly business. Also, that performing welding operations inside these constructions is not the most popular job. Think out of the box and consider underwater wet welding – it’s safer and less expensive. AquaSan Ni50 – a risk-free solution Our AquaSan Ni50 nickel alloy electrodes are specified for welding base materials with a carbon equivalent (CE) of >0.40. The risk of hydrogen embrittlement is significantly reduced due to the diffusion rate of hydrogen through the nickel. AquaSan Ni50 is rapidly becoming the preferred choice Nuclear power For welding in a wet environment Water cooling pumps Spent fuel pool liners Transfer tunnels Majority of business Section lll Class 3 and pure conventional (auxiliary systems) Ocean vessel repairs For high strength, low alloy steels Cargo ships Used in the nuclear and ship repair industries AquaSan Ni50 is already used for underwater wet welding in a wide range of applications in the nuclear sector and is increasingly being chosen for wet welding repairs of ocean-going vessels. Tankers Cruise liners Other vessels Oil rigs (deep water, offshore, where higher CE>0.040 steels are required) Think out of the box! Real world examples If you’re involved in welding carbon and high tensile steels in a wet environment, you know that constructing cofferdams and habitats is a costly business. Also, that performing welding operations inside these constructions is not the most popular job. Think out of the box and consider underwater wet welding – it’s safer and less expensive. AquaSan Ni50 – a risk-free solution Our AquaSan Ni50 nickel alloy electrodes are specified for welding base materials with a carbon equivalent (CE) of >0.40. The risk of hydrogen embrittlement is significantly reduced due to the diffusion rate of hydrogen through the nickel. Used in the nuclear and ship repair industries AquaSan Ni50 is already used for underwater wet welding in a wide range of applications in the nuclear sector and is increasingly being chosen for wet welding repairs of ocean-going vessels. DECOMMISIONING OF A STEAM GENERATOR IN NORTH AMERICA NEW YORK CITY POWER PLANT, USA: Intake screens SHIP REPAIR: Stabilizer fins, rudders and chimes FABRICATOR: UESI performed installation of bracing inside the steam generator. ALLOYS: 316L FABRICATOR: A US ship repair operation. CONDITIONS: Stainless steel screen exhibited MIC corrosion in welds. ALLOYS: Base metal HY80 and up to HY100 (non hull and pressure piping). WHY AquaSan Ni50? Microbiologically Influenced Corosion (MIC). The electrode worked so well it was used for all welds on the project. CONDITIONS: Underwater, down to 15 m (50 feet) in depth. Qualified at 12 m (40 feet) depth +/-3 m (10 feet). BASE METAL ALLOYS: Grade 204B high strength steel to A36 carbon steel. CONDITIONS: Qualified in 6 m (20 feet) of fresh water. WHY AquaSan Ni50? Unable to pass qualification procedures with next best alternative materials (carbon steel and stainless waterproofed electrodes). WHY AquaSan Ni50? Needed good mechanical properties, tensile strength and yield and X-Ray quality. Carbon equivalent (CE) is >0.40. Sandvik welding wire Sandvik offers a complete program of cost-saving products for welding austenitic stainless steels, duplex stainless steels and nickel alloys. Sandvik’s products are characterized by chemical composition within close tolerances and consistency between heats and batches, contributing to trouble-free welding and high-quality welding joints. For most standard grades there are variants with both normal and high silicon content to suit different welding methods. A long-term partner to help future-proof your business To put you ahead of the game, you need a welding materials supplier who is also a reliable business partner with long experience of testing its own materials and keeping its promises. We are that partner Sandvik has unmatched expertise in metallurgy and wire production, and extensive R&D and materials testing capabilities. We develop and manufacture welding products in high performance materials for the most demanding applications. Our nickel alloy electrodes for underwater wet welding are a typical example of our innovative thinking. We can help you develop your application We have the know-how and resources to create the next generation of material that will give even more value for you and your customers and help future-proof your business. Can you afford not to choose Sandvik? We will be happy to provide trial samples and run cost saving calculations with AquaSan Ni50 or any of our innovative welding wire grades, based on your current processes and applications. Thanks to our global presence, wherever you are located, Sandvik is not far away. Contact us, the potential cost savings may surprise you! AquaSan Ni50 is rapidly becoming the preferred choice Nuclear power For welding in a wet environment Water cooling pumps Spent fuel pool liners Transfer tunnels Majority of business Section lll Class 3 and pure conventional (auxiliary systems) Ocean vessel repairs For high strength, low alloy steels Cargo ships Tankers Cruise liners O ther vessels Sandvik Materials Technology SE-811 81 Sandviken, Sweden, Phone +46 26 26 30 00, Fax +46 26 27 47 20 www.smt.sandvik.com S-WI056-B-ENG, 10.2014. Printed in Sweden Oil rigs (deep water, offshore, where higher CE>0.040 steels are required)
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