MME 467 Ceramics for Advanced Applications Lecture 06 Effect of Chemical Forces on Physical Properties of Ceramics Ref: Barsoum, Fundamentals of Ceramics, Ch04, McGraw-Hill, 2000. Prof. A. K. M. Bazlur Rashid Department of MME, BUET, Dhaka Topics to discuss.... 1. 2. 3. 4. 5. Melting Point Coefficient of Thermal Expansion Young’s Modulus of Elasticity Theoretical Strength Surface Energy 1 MELTING POINTS Pure substance at constant pressure melts at a fixed temperature with the absorption of heat, known as the heat of fusion, ΔHf. ΔSf = ΔHf Tm ΔSf = entropy difference between solid and liquid @ MP ΔHf = enthalpy difference between solid and liquid @ MP Tm = melting point in kelvin ∆Sf for most crystalline solids ≈ 10-12 J/mol K Ceramics, in general, have high melting points (MP) than metals or polymers. But there is a quite bit of variability in the MPs – Why? Factors Affecting MP of Ionic Ceramics 1. Properties from Bonding The most important factor determining melting point of a ceramic is the bond strength holding the ions in place. Energy Energy r0 = equilibrium distance r0 r r E0 = bond energy z1z 2 e 2 % 1 ( Ebond = '1− * 4 π ε 0 r0 & n ) Tm is larger if Eo is larger € 2 z1z 2 e 2 % 1 ( Ebond = '1− * 4 π ε 0 r0 & n ) Ionic charge Most important. €Higher z 1 and z2 results in stronger attraction between atoms. è higher melting point (MP) MgO (2852 C) , NaCl (800 C) [Mg2+, O2–], [Na+, Cl–] Atomic radius Larger r0 results in lower MP. NaCl (800 C) , NaF (997 C) [rCl = 167 pm], [rF = 119 pm] 2. Covalent Character of Ionic Bond q Melting point is proportional to ΔHf q Increasing covalent character of ionic bond reduces bond strength by stabilising discrete units in the melt è lowers the MP v Covalency per se does not necessarily favour either higher or lower MPs. v The important consideration is the melt structure. v If strong covalent bonds have to be broken during melting, extremely high MPs can result. TiO2 (rutile structure – 1857 C) CdI2 (layered structure – 387 C) CO2 (molecular structure – -58 C) 3 Extent of Covalency of Ionic Bond Assumption: Bond is purely ionic, then impart a covalent character to it u The extent of distortion and sharing of electron cloud between two ions is a measure of covalent character of ionic bond. Extent of Covalency Depends on 3 Factors: 1. Polarising power of cation, φ = z+ / r MgO (+2, -2) – low covalency, high MP (2852 C) Al2O3 (+3, -2) – high covalency, low MP (2054 C) But based on z alone, Al2O3 should have high MP. 2. Polarising power of anion Increasing polarising power of anion increases covalent character of ionic bond. LiF (848 C), LiCl (613 C), LiBr (547 C), LiI (446 C) 3. Electronic configuration of Cation d-electrons are less effective in shielding nuclear charge than s- or p-electrons è more polarising, form covalent bond CaCl2 (782 C), HgCl2 (276 C) 4 Melting Points of Covalent Ceramics q Very high MPs due to very strong primary bond q Some materials do not melt, rather decompose Example: Si3N4 (decomposes over 2000 C) Melting Points of Glass Forming Liquids SiO2, B2O3, GeO2, P2O5 q Very low entropy !!! (Signifies that @MP, liquids and solids have quite similar structures) THERMAL EXPANSION ΔL L0 = α ΔT q Asymmetry in the energy well determines thermal expansion ! Effect of heat on interatomic distance between atoms 5 Energy r larger α o r Eo smaller α Eo Asymmetry of energy well increases with decreasing bond strength è Increases thermal expansion (Thus, α is larger if Ebond is smaller) Solid Ar Most metals and ceramics ~ 10–3 C–1 ~ 10–5 C–1 Generalizations: (a) α for ceramics typically < metals. (b) α is a function of T. Thus you need to specify T range (c) Atomic packing can be crucial. More open structures (like those of covalent ceramics) è have lower α’s Example: SiC and Si3N4 Atoms vibrate in the “open spaces” MgO and NaCl (Close packed) – high α (d) Thermal expansion anisotropy can also be very important Example: Quartz (high α) and fused silica (low α) ! 6 YOUNG’S MODULUS OF ELASTICITY How ceramics behave when they are subjected to an external force ? Study on the shape of Energy vs. Distance curve is necessary What is relationship between energy and force? F(r) = dE(r) / dr Many problems in science and engineering can be solved by minimizing energy or equating forces. You should get the same answer at the end. 7 Stiffness and theoretical strength of a material can be related to the shape of the Energy vs. Distance curve. From the general shape of E(r) curve, one can easily determine the shape of Force vs. Distance curve. General Features of F(r) Curve q Net force between atoms or ions is zero at equilibrium (r = r0). q Pulling the atoms apart creates an attractive restoring force, and vice versa. q At r = r0, this response is nearly linear. q Beyond r = rfail, the bond fails. This represents Fmax that the bond can withstand. Atomic View of Modulus The Hook’s Law: σ = Y ε Near the vicinity of r0 : F ≈ S0 (r – r0) ! Dividing both sides with r02 : F ≈ S0 (r – r0) r02 r0 The stiffness of bond : S0 = dF dr r = r0 r0 stress = Y x strain where Y is a measure of stiffness Y≈ S0 r0 8 Y = 1 r0 dF dr = r = r0 1 r0 d2E dr2 r = r 0 Stiffness is directly related to the curvature of Force–Distance or Energy–Distance curve q Strong bonds are stiffer than weaker bonds q Ceramics are stiffer solids Theoretical Bond Strength What is the theoretical strength of a solid that requires to simultaneously break all bonds? From the diagram, S0 ≈ ! Fmax = S0 ( rfail – r0 ) 2 = S0 ( 0.25 r0 ) 2 2 Fmax rfail – r0 Typically, most bonds fail if they are stretched by about 25%, i.e., rfail = 1.25 ro 9 Fmax = S0 ( 0.25 r0 ) 2 Dividing both sides with r02 : Fmax = r02 Fmax r0 2 σtheo S0 2 r0 1 8 Y = 8 = 0.25 r0 r0 S0 r0 If you actually find the second derivative of E vs. r, i.e., solve it exactly, you will get, for ionic bond: σtheo = Y 15 Actual strengths of ceramics are much lower and close to Y/100 – Y/1000. Why ? SURFACE ENERGY Surface energy is the energy needed to create unit area of new surface. This equals product of the number of bonds broken per unit area of crystal surface, NS, and the energy of bond : γ = Ns Ebond Since NS is a function of crystallography, surface energy is also function of crystallography. 10 Let us determine the surface energy required to cleave a rocksalt structure along its (100) plane. Considering only the firstneighbour interactions, ! ! Number of ions in the plane = 4 (2 anions and 2 cations) Area of plane = (2r0)2 Total surface area created = 2 (2r0)2 Number of bonds to be broken = 4 γ = Ebond Ns = - z1 z2 e2 4 π ε0 r0 γ = - z1 z2 e2 8 π ε0 r03 11- 1 n 4 2 (2r0)2 1 n SUMMARY Strong bonds result in solids with high melting points that are also stiff and posses high theoretical strengths and low thermal expansion coefficients. They also result in solids with high surface energies. Large bond energy large Tm large E small α 11 Next Class Lecture 07 Deformation Behaviour of Ceramic Materials 12
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