Home Search Collections Journals About Contact us My IOPscience Controllable synthesis of α- and β-MnO2: cationic effect on hydrothermal crystallization This content has been downloaded from IOPscience. Please scroll down to see the full text. 2008 Nanotechnology 19 225606 (http://iopscience.iop.org/0957-4484/19/22/225606) View the table of contents for this issue, or go to the journal homepage for more Download details: IP Address: 117.28.251.209 This content was downloaded on 19/02/2014 at 00:54 Please note that terms and conditions apply. IOP PUBLISHING NANOTECHNOLOGY Nanotechnology 19 (2008) 225606 (7pp) doi:10.1088/0957-4484/19/22/225606 Controllable synthesis of α - and β -MnO2: cationic effect on hydrothermal crystallization Xingkang Huang, Dongping Lv, Hongjun Yue, Adel Attia1 and Yong Yang2 State Key Laboratory for Physical Chemistry of Solid Surfaces, Department of Chemistry, Xiamen University, Xiamen 361005, People’s Republic of China E-mail: [email protected] Received 2 October 2007, in final form 4 January 2008 Published 25 April 2008 Online at stacks.iop.org/Nano/19/225606 Abstract α - and β -MnO2 were controllably synthesized by hydrothermally treating amorphous MnO2 obtained via a reaction between Mn2+ and MnO− 4 , and cationic effects on the hydrothermal crystallization of MnO2 were investigated systematically. The crystallization is believed to proceed by a dissolution–recrystallization mechanism; i.e. amorphous MnO2 dissolves first under hydrothermal conditions, then condenses to recrystallize, and the polymorphs formed are + significantly affected by added cations such as K+ , NH+ 4 and H in the hydrothermal systems. + + The experimental results showed that K /NH4 were in competition with H+ to form polymorphs of α - and β -MnO2 , i.e., higher relative K+ /NH+ 4 concentration favoured α -MnO2 , while higher relative H+ concentration favoured β -MnO2 . and observed the development of nanowires from flower-like MnO2 particles obtained by the reaction between MnSO4 and KMnO4 . In addition, obtaining one polymorph from another was another strategy; for example, Wei et al [33] successfully transformed γ -MnO2 into α - and β -MnO2 at 140 and 170 ◦ C, respectively. Ferreira et al [34] employed hydrothermal transformation in a dodecylamine aqueous solution, from δ -MnO2 into MnOOH, which can be subsequently annealed at 300–500 ◦ C to form β -MnO2 . In addition, Shen et al [26] reported a transformation from δ -MnO2 into other polymorphs of MnO2 with (2 × 4), (2 × 3) and (1 × 1) tunnel structure at pH = 13, 7 and 1, respectively; the pH value is believed to affect the formation of polymorphs significantly. Although great efforts have been made on controlling the crystal type, size and morphology of MnO2 , a complete understanding of the growth and transformation mechanisms has still not been achieved. Therefore, some other factors affecting the formation of polymorphic MnO2 should be carefully studied. For instance, little attention has focused on the effects of ions on the hydrothermal crystallization of MnO2 . In this work, we aimed to synthesize different polymorphs of MnO2 through a tunable process by adjusting the relative 1. Introduction Manganese dioxide (MnO2 ) has many polymorphs, such as α -, β -, γ -, and δ -MnO2 , and it is attracting a lot of attention because of their applications in batteries [1–8], ion exchange [9–13], catalysis [14–16] and oxidation processes [17–19]. The performance of MnO2 is significantly affected by the crystal type, size, and morphology, which, therefore, have been investigated with great enthusiasm to be able to synthesize controllably [20–30]. Polymorphs of MnO2 are significantly dependent on the synthetic conditions such as reactant concentration, reaction time, temperature, etc. For example, Wang et al [23] synthesized β -MnO2 hydrothermally by a reaction between MnSO4 and (NH4 )2 S2 O8 , and obtained α -MnO2 after the addition of (NH4 )2 SO4 . Via the same reaction as Wang et al and with the assistance of silver foil or silver cation catalyst, Li et al [31] prepared α -MnO2 at room temperature, obtaining β -MnO2 hydrothermally at 80 ◦ C. In addition, Subramanian et al [32] studied a hydrothermal formation process of α -MnO2 at 140 ◦ C from 1 to 18 h 1 On leave from: Department of Physical Chemistry, National Research Centre, El-Tahrir Street, Dokki 12622, Egypt. 2 Author to whom any correspondence should be addressed. 0957-4484/08/225606+07$30.00 1 © 2008 IOP Publishing Ltd Printed in the UK Nanotechnology 19 (2008) 225606 X Huang et al Figure 2. XRD patterns of samples synthesized hydrothermally in the presence of 0, 0.1, 0.23, 0.25 and 0.27 M KCl for (a)–(e), respectively. Figure 1. XRD patterns of samples synthesized (a) at room temperature according to equation (1), (b) obtained based on (a) and subsequent hydrothermal treatment for 48 h at 180 ◦ C, and (c) after addition of 4 M KCl based on (a) and subsequent hydrothermal treatment for 48 h at 180 ◦ C. (figure 1(b)). However, after adding 4 M KCl into the autoclave, we obtained α -MnO2 instead of β -MnO2 (figure 1(c)). These results were in agreement with the work of Wang et al, in which they prepared β -MnO2 from a reaction between manganese sulfate and ammonium persulfate; however, after deliberate addition of (NH4 )2 SO4 , they obtained α -MnO2 [23]. Since cations (e.g. K+ and NH+ 4, etc) are believed to be able to serve as inorganic templates for the formation of α -MnO2 [35], we were inspired to investigate cationic effects on the hydrothermal preparation of α - and β -MnO2 . Therefore, such effects were subsequently investigated systematically by varying the KCl concentrations in the hydrothermal system. The formation of α and β polymorphs was highly dependent on the concentration of KCl; for example, at low concentration (from zero to 0.25 M) we obtained β -MnO2 , while at high relative concentration (0.27 M), we obtained α -MnO2 , as detected by XRD (figure 2). We anticipated that a mixture of α - and β -MnO2 may coexist with a medium concentration of KCl added; however, XRD did not detect any mixture of α - and β -MnO2 , which seemed unexpected to us. Since it is well known that the crystallinity of β -MnO2 is usually much better than that of α -MnO2 , we can suppose that some of β -MnO2 samples, for example, those obtained after addition of 0.23–0.25 M KCl, might contain impurity of α -MnO2 which, however, was undetectable by XRD due to the low content and poor crystallinity. Hence, these samples were investigated by SEM and TEM techniques, to observe the morphology and phase of the particles, respectively, to confirm exactly the phase of MnO2 formed. As seen in figures 3(c)–(e), some nanowires formed after the addition of 0.23 M KCl, and their content in the samples increased with concentration of the added KCl. Since a typical β -MnO2 morphology is cuboid with a diameter of ∼650 nm and a length of ∼2.7 μm (figure 3(a)), while α -MnO2 is a nanowire with a diameter of ∼20 nm and a length of + concentration of some cations such as K+ , NH+ 4 , and H ; and to understand the effects of these cations on the polymorphism. 2. Experimental details All the MnO2 were synthesized via a simple redox reaction: 3MnCl2 + 2KMnO4 + 2H2 O → 5MnO2 + 4HCl + 2KCl. (1) Typically, 0.04 M of KMnO4 aqueous solution was added to 0.06 M of MnCl2 aqueous solution, stirred for 30 min (selective cationic additives of KCl, NaCl, NH4 Cl and/or HCl were added when necessary) then transferred into a 100 ml Teflon-lined stainless steel autoclave, sealed and maintained for 48 h at 180 ◦ C. After being cooled at room temperature, the products were filtered, washed, and finally dried at 120 ◦ C for 24 h. We use concentration to describe the added chemicals; this was calculated based on the final volume (i.e. 60 ml) of suspension in the autoclave before hydrothermal treatment. All chemicals used here were of analytical reagent grade. X-ray diffraction (XRD) measurements were performed on a PANalytical X’Pert diffractometer with Cu Kα radiation. High-resolution transmission electron microscopy (HRTEM) and selected area electron diffraction (SAED) studies were performed on a Philips-FEI Tecnai 30 microscope. The surface and morphology of the synthesized MnO2 were observed with scanning electron microscopy (SEM) on a LEO 1530 microscope. 3. Results and discussion 3.1. Effect of K + concentration The MnO2 obtained at room temperature, according to equation (1), was amorphous (figure 1(a)), and it transformed into well-crystallized β -MnO2 after hydrothermal treatment 2 Nanotechnology 19 (2008) 225606 X Huang et al Figure 3. Typical SEM images of (a)–(b) β -, (c)–(d) α/β - and (e)–(f) α -MnO2 obtained in the presence of 0, 0.1, 0.23, 0.25, 0.27 and 4 M KCl, respectively. Figure 4. TEM image of sample obtained in the presence of 0.23 M KCl, (b)–(c) high-resolution images of nanowires selected randomly from (a). several micrometres (figure 3(f)), it could be deduced that such newly developed nanowires are α -MnO2 . This conclusion was subsequently confirmed by HRTEM (figure 4(b)). From the lattice fringe image of a d -spacing of ∼0.70 nm (figure 4), we could conclude that we might have α and δ polymorphs while excluding β, γ and other polymorphs of MnO2 . Also, from figure 4(c), the fringe image of a d -spacing of ∼0.50 nm can exclude δ -MnO2 , and consequently these nanowires are confirmed to be α -MnO2 only. These results suggest that we succeeded in detecting a mixture of α - and β -MnO2 from the samples obtained in the case of addition of 0.23 and 0.25 M KCl. The above-mentioned polymorphs of MnO2 obtained at different conditions are summarized in table 1 (Nos 1–7). That hydrothermal synthesis produced α -MnO2 instead of β -MnO2 was believed to be related to an increased reactant concentration [23]. However, in our hydrothermal conditions, when the concentration of reactants (equation (1)) increased stoichiometrically, the products obtained were always β -MnO2 (figure 5; table 1, samples 1 and 12–14). Therefore, we thought that the role of increased cationic concentration is the principal one which induced the formation of α -MnO2 and not the increase of reactant concentration as suggested by Wang et al [23]. In this work, to confirm this thought, we added KCl deliberately to the reactants (equations (1)) and we obtained α -MnO2 instead of β -MnO2 . To investigate this further, we added 4 M NH4 Cl or NaCl instead of KCl before the hydrothermal treatment, and the results showed that α and β -MnO2 were obtained in the case of 4 M NH4 Cl and NaCl, respectively (table 1, samples 10 and 11). The lack of formation of α -MnO2 on addition of NaCl makes us conclude that cations rather than anions were responsible for forming polymorphs of MnO2 since all the Cl− concentrations were same in the three cases of adding 4 M KCl, NH4 Cl or NaCl. Meanwhile, there are only two reports concerning hydrothermal synthesis of α -MnO2 based on sodium salts [28, 35]. However, it was formed in completely different experimental conditions, and the formation of α -MnO2 might be assisted by other cations such as Cr3+ [28], while the other work [35] used Na+ to affect the transformation of polymorphic MnO2 ; α -MnO2 was successfully transformed from δ -MnO2 obtained on the basis of sodium salt. However, this α -MnO2 was obtained in a poor crystallized form, and the (200) x-ray diffraction peak at ∼18◦ , which is one of the important peaks to index α -MnO2 , was absent. 3 Nanotechnology 19 (2008) 225606 X Huang et al Table 1. Reaction conditions and assigned phases of MnO2 after hydrothermal treatment. Reactants (M) Additives (M) No. KMnO4 MnCl2 KCl NaCl NH4 Cl HCl MnO2 phases 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.01 0.02 0.08 0.1 0.4 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.015 0.03 0.12 0.4 0.6 0 0.1 0.23 0.25 0.27 0.5 4 0.5 0.5 0 0 0 0 0 4 4 0 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 pH = 0.8 pH = 0.5 0 0 0 0 0 0 0 β β β/α a β/α a α α α α/β b β/α a α β β β β β/α c β/α c The β polymorph was the main phase while α was undetectable by XRD but observed by SEM and TEM. b The α polymorph was the main phase while β was present as the minor phase as detected by XRD. c The β polymorph was the main phase while α was present as the minor phase as detected by XRD. a 3.2. Discussion on formation mechanism of polymorphic MnO2 Because of the difficulty in directly observing a hydrothermal growth process of MnO2 , its growth mechanism is still uncertain at present, although great efforts have been made [26, 33, 36, 38]. For instance, Wang et al suggested that the formation of α - and β -MnO2 undergoes a similar process to a rolling mechanism and phase transformation from δ -MnO2 as an intermediate [36]. However, Wei et al [33] disagreed with this proposal and believed it proceeded through a condensation process. In our experimental results, the formation mechanism of crystalline α - and β -MnO2 should agree with a condensation reaction process because the samples, before hydrothermal treatment, were amorphous and sphere-like with an average diameter between 200 and 400 nm; and the amorphous MnO2 should dissolve first under hydrothermal conditions and then condense again to recrystallize into β - and α -MnO2 with diameters of ∼650 nm and ∼20 nm, respectively (figures 3(a) and (f)). The polymorphs formed were greatly influenced by cationic concentrations during the recrystallization processes. Since β -MnO2 is well known as the thermodynamically most stable structure of all the polymorphs of MnO2 , the formation of α -MnO2 by addition of K+ means that the presence of K+ may change their relative kinetic rates of crystal growth. It is expected that higher K+ concentration means greater chance for K+ to occupy the kink and step sites as favoured growth places, and to serve as templates for the formation of α -MnO2 . On the other hand, provided that MnO2 crystal is composed of MnO6 octahedral units [1, 2], the formation of α - and β -MnO2 by a dissolution–recrystallization process is illustrated schematically in figure 6. Figure 5. XRD patterns of samples obtained from different reactant concentrations without addition of KCl: (a) 0.01 M KMnO4 + 0.015 M MnCl2 , (b) 0.02 M KMnO4 + 0.03 M MnCl2 , (c) 0.04 M KMnO4 + 0.06 M MnCl2 , and (d) 0.08 M KMnO4 + 0.12 M MnCl2 . In contrast, it has been reported that α -MnO2 is easily formed based on K+ and NH+ 4 as both cations are believed to stabilize the (2 × 2) tunnel structure of α -MnO2 [6, 32, 35–37] The effective ionic radius of hydrated K+ (137 pm) is close + to that of NH+ 4 (148 pm), while being larger than that of Na (99 pm). The large size of the cations leads to the creation of α -MnO2 successfully while a relatively small size (such as that of Na+ ) was unsuccessful for the formation of α -MnO2 . 4 Nanotechnology 19 (2008) 225606 X Huang et al Figure 6. Schematic illustration of crystal growth of α - and β -MnO2 from amorphous MnO2 , and the effects of K+ and H+ on this process. Figure 7. XRD patterns of samples synthesized hydrothermally (a) in the presence of 0.5 M KCl, (b) and (c) by adjusting the pH to 0.8 and 0.5 based on (a), respectively. According to a mechanism proposed by Shen et al [26] to explain the δ -MnO2 transformation into other MnO2 polymorphs with (2 × 4) and (2 × 3) tunnel structure, MnO6 units in the layer sheets of δ -MnO2 tend to collapse from the layer and then squeeze out the interlayer water molecules to form a tunnel structure. In their report, the bond between Na+ and hydrated H2 O molecules decreased with the decrease in pH value and (2 × 4) and (2 × 3) tunnel structures, consequently, formed at pH = 13 and 7, respectively. This mechanism explaining the transformation from δ -MnO2 to other polymorphs is reasonable; however, in our work, when we try to apply this mechanism to explain the formation of the (2 × 2) tunnel structure of α -MnO2 from amorphous MnO2 , it is not in complete agreement, as we obtained both α - and β -MnO2 at the same pH (∼1) (table 1, samples 1–7), and the bond between K+ and hydrated H2 O molecules, consequently, should be the same under both conditions. The formation of α -MnO2 only occurs with the addition of KCl. The Shen mechanism explains the in situ transformation from crystalline δ -MnO2 while ours explains the dissolution– In recrystallization process from amorphous MnO2 . our dissolution–recrystallization mechanism, the added K+ significantly affected the hydrothermal growth of crystalline MnO2 . Higher K+ concentration means more chance for K+ to serve as the template for the (2 × 2) tunnel structure (figure 6), which explains well why the α -MnO2 content in the samples increased with the increased added amount of KCl (figures 6(c)–(e)). Figure 8. SEM images of samples obtained in the presence of 0.5 M KCl and at (a) pH = 0.8 and (b) pH = 0.5. 3.3. Effect of H + concentration The role of K+ in the hydrothermal crystallization of MnO2 , as discussed above, raises an important question: what is the role of the KCl produced (equation (1)) in the formation of β -MnO2 , since α -MnO2 is only obtainable after the addition of KCl? Recalling equation (1), we found that HCl is formed relative to KCl in the ratio of 2:1. This encouraged us to look further at the role of H+ and its relation to K+ during the formation of the MnO2 polymorphs. We studied the H+ effect by adjusting the pH value, based on a synthetic experimental condition in which we could obtain α -MnO2 in the case of addition of 0.5 M KCl (pH ∼1). After decreasing the pH to 0.8 by deliberate addition of HCl, β -MnO2 was observed again, although α -MnO2 was still obtained as the main phase as detected by XRD (figure 7(b)), which was also supported by SEM observation (figure 8(a)). Further lowering the pH of the above system to ∼0.5 seemed to result in a pure phase of β -MnO2 as observed by XRD analysis (figure 7(c)); however, there were still some impurities of 5 Nanotechnology 19 (2008) 225606 X Huang et al Figure 9. XRD patterns of samples obtained from different reactant concentrations in the presence of 4 M KCl: (a) 0.04 M KMnO4 + 0.06 M MnCl2 , (b) 0.1 M KMnO4 + 0.15 M MnCl2 , and (c) 0.4 M KMnO4 + 0.6 M MnCl2 ; the asterisks present the two characteristic reflection peaks of α -MnO2 . Figure 10. (a) TEM image of β -MnO2 observed in the absence of KCl, (b) its lattice fringe image, and (c) its corresponding SAED pattern. α -MnO2 as suggested by the SEM image (figure 8(b)). Further attempts to obtain pure β -MnO2 by lowering the pH below 0.5 were unsuccessful, because this resulted in the dissolution of the MnO2 in such high acidic medium. If dissolution of MnO2 is not taken into account, it can be concluded that the greatest H+ concentration helps to obtain pure β -MnO2 , which is comparable to the highest K+ concentration applied to form α -MnO2 . Hence, we emphasize the effect of H+ concentration instead of pH value on the formation of MnO2 polymorphs. The role of H+ is believed to impede the template action + of K in the formation of α -MnO2 . Although there is no direct evidence that has indicated that H+ is necessary for template formation of β -MnO2 , higher relative H+ concentration means that K+ ions have a smaller chance to stay on kink or step sites during the crystalline MnO2 growth process; also, it can be deemed that K+ ions find it more difficult to occupy tunnel sites to serve as templates for forming the (2 × 2) tunnel structure of α -MnO2 . In fact, crystalline α -MnO2 can be transformed hydrothermally to β -MnO2 in HCl aqueous solution (not shown here). As a result, it is believed that + K+ /NH+ 4 and H are in competition during the hydrothermal crystallization of α - and β -MnO2 . This competition relation is also supported by the other experiments where, although both in the presence of 4 M KCl, α -MnO2 and β -MnO2 (main phase) were obtained at low and high reactant concentrations, respectively (figure 9; table 1, samples 15 and 16). According to equation (1), the concentration of H+ increases to twice that of K+ . As a result, greater reactant concentration means higher H+ concentration, which lowers the chance of K+ to serve as a template for α -MnO2 and consequently leads to the formation of β -MnO2 via the dissolution–recrystallization mechanism discussed above (figure 6). Note also that at the calculated pH value of ∼0.1, we obtained a mixture of α and β -MnO2 (the latter as main phase) (table 1, sample 16), which is apparently in disagreement with obtaining no product when, in presence of 0.5 M KCl, we tried to lower the pH to 0.1 to form a pure phase of β -MnO2 as mentioned above. However, in the case of sample 16, a strong pungent, irritative Cl2 -like smell was noticed when the seal of the autoclave bomb was opened, which suggested that the MnO2 dissolution also occurred, but not completely since the released Cl2 gas in the sealed autoclave could re-oxidise Mn2+ to MnO2 . As a result of such processes of dissolution and re-formation of MnO2 , both MnO2 precipitate and Cl2 gas were observed. On the other hand, only 4.8 g MnO2 , 55% of the theoretical amount of product was obtained in the case of sample 16. In addition, it is worth mentioning that the cations can have a dual effect in changing the polymorphs and simultaneously drastically affecting the morphology of the obtained particles of MnO2 . For example, in the absence of KCl the β -MnO2 obtained exhibited a preferred growth orientation along the [110] direction, as indicated by HRTEM observation (figure 10). Note that we selected a small cuboid rod to obtain a clear lattice image of β -MnO2 ; its HRTEM and SAED patten indicated that this β -MnO2 was highly crystalline, taking an orientation of a preferred [110] direction which is in good agreement with the XRD pattern for the bulk β -MnO2 (figure 1(b)). However, comparison of SEM images between the two samples obtained in absence of KCl and in the presence of 0.1 M KCl suggested that the added KCl inhibited the preferred growth orientation along the [110] direction of β -MnO2 (figures 3(a) and (b)), which are also supported by their XRD characterization (figures 2(a) and (b)). More details concerning the effect of different cations on the morphologies of polymorphic MnO2 are still under investigation. 6 Nanotechnology 19 (2008) 225606 X Huang et al 4. Conclusions [12] Ammundsen B, Jones D J, Roziere J, Berg H, Tellgren R and Thomas J O 1998 Chem. 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