INSTRUCTIONS for
F15-139-B
August, 2008
WC-8C VERTICAL COOLANT CIRCULATOR
P/N 33739 (115/230vac, 50/60Hz) - Vaild Serial No. WxxJ348xxx and above
.
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe
practices for arc welding equipment, we urge you to read our booklet, "Precautions and Safe Practices for Arc Welding,
Cutting, and Gouging, "Form 52-529. Do NOT permit untrained persons to install, operate, or maintain this equipment.
Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions. If you
do not fully understand these instructions, contact your supplier for further information.
SPECIFICATIONS
Pump Capacity.......................... 125 psig max; 1.0 gpm @ 50 psig/1.5gpm @ 125psig
Tank Capacity........................................................................................................................1.5 gal.
Cooling Capacity @ 1 gpm, ∆ 45° F................................................................... 6480 BTU/hr
Electrical *..................................................................6.0 amps, 115V AC, 50/60 Hz, 1-Phase
3.0 amps, 230V AC, 50/60 Hz, 1-Phase
Coolant Connections .............................................................5/8--18 LH female (CGA-033)
Dimensions.............................................9.75" (25cm) W x 9.75" (25cm) D x 36" (91cm) H
Weight (empty) ................................................55 lbs (25.0 kg) DRY 67.5 lbs (30.8kg) Wet
INSTALLATION
1. Select appropriate input voltage. See Input Voltage section.
2. Mount the WC-8C Coolant Circulator in a convenient
location near the torch. Allow for free circulation of air
through the grated panels of the cooler.
3. Connect the torch coolant inlet hose to the "coolant
supply to torch" fitting. If necessary, use one or more 121/2-ft. hose extensions (P/N 40V76) and hose couplings
(P/N 11N18).
4. Torch coolant outlet hoses are normally terminated in
a power cable adaptor, fuse assembly, flow switch or
connection block which is threaded to mate with a 121/2-ft. drain hose, P/N 40V76. Using one or more lengths
of hose (and 11N18 couplings as needed), connect the
coolant return line from the torch to the fitting labelled
"coolant return from torch".
5. Remove filler cap and fill tank with approximately 1.5
gallons of torch coolant (156F05). Lubricant additives to
the coolant are not required and are not recommended.
Be sure to fill tank completely.
Be sure this information reaches the operator. You can
get extra copies through your supplier.
NOTE: Due to the high electrical conductivity, use of tap
water or commercial antifreeze is NOT recommended for torch cooling. A specially formulated
torch coolant, P/N 156F05 (1 gal. container) is
available and recommended for torch cooling.
The coolant also provides antifreeze protection
down to -34o F.
NOTE: Operating the unit without coolant will cause
permanent damage to pump.
6. Connect the input power cord of the WC-8C to the
proper voltage and frequency power source. Operate
the unit only at the voltage and frequency stamped on
the nameplate, unless converted for 230vac use.
7. Run the WC-8C long enough to pump coolant through
the system. Add more coolant to the tank to make up for
portion used to fill the system. The coolant level indicator will appear dark when coolant is at a safe level. Add
coolant when indicator appears clear.
8. As shipped, the unit is set to deliver coolant at 50 psi. If
more or less pressure is desired, a pressure adjustment
screw is located under the small acorn nut on the pump.
To increase pressure, turn screw clockwise; to decrease,
turn screw counterclockwise. Make sure service hoses
are suitable for higher pressures.
IMPORTANT:
The motor must run continuously. Never
connect the WC-8C to a power supply
or wire feeder with solenoid valve operation where the motor will start and
stop with each operation of the welding
contactor. The cooling efficiency of the
unit will be hampered and the starting
winding in the motor may burn out.
Input Voltage Selection
As shipped, the unit is assembled for 115 vac. 50/60 Hz use.
To use with 208-230 vac, 50/60 Hz input, the motor electrical connections and inlet plug must be changed. See Data
Plate located on the motor for electrical connections.
1. Maintain coolant level by observing the indicator window. When dark, coolant is at a safe level; when clear,
add more coolant.
2. Periodically remove the large 15/16" acorn nut from the
pump and check the filter screen (19972) for sediment.
Clean the filter or replace if necessary.
3. Periodically empty and flush the reservoir.
4. To insure optimum performance of the circulator,
remove dust from the radiator by means of compressed
air.
5. The motor is equipped with a thermal overload protection. If motor stops, switch power off and wait at least
5 minutes. Then switch power on. If motor runs, the
motor was shut off by the thermal overload protection.
If it does not run, then check motor for damage.
6. Oil both motor bearings (yellow oil plug) once a year for
heavy usage with SAE 20 oil.
Connection notes for Coolant Circulators
equipped with Emerson pump motor
model # CO55JXGFR-3591 only.
115V Factory shipped
208-230V
TROUBLESHOOTING
1. Pump Below Capacity - Can be caused by restricted
inlet, wrong direction of rotation, low motor R.P.M., and
the relief valve improperly adjusted.
2. Pump Noisy - Can be caused by restricted inlet, discharge pressure over 125 P.S.I., loose acorn nut or
damaged acorn nut gasket, air getting into lines, loose
couplings, misalignment between pump and motor, and
loose mounting bolts or clamping ring.
3. Leakage - Is caused by failing mechanical shaft seal or
rubber O-rings. Arrange to have pump rebuilt.
4. Pump Turns Hard - Can be caused by misalignment between pump and motor or by lime and mineral deposits
in the pump. Deposits in pump would necessitate a
pump rebuild, arrange to have pump rebuilt.
5. Motor No Turning - Check to see if circuit breaker
tripped. Motor may be overheated. Allow to cool with
power removed from unit for at least 5 minutes.
6. Do not disassemble pump! Any attempt at field repair
will void the warranty.
Note: Location #6 is not an electrical connection. It is used
to secure the brown wire to prevent possible shorting, for
the high voltage configuration.
If ESAB Coolant Circulator is equipped with a
motor from an alternate manufacturer refer
to Motor Data Plate for electrical connections.
MAINTENANCE
ELECTRIC SHOCK CAN KILL. Precautionary measures
should be taken to provide maximum protection against
electrical shock. Be sure that all primary power to the
machine has been externally disconnected. Open wall
disconnect switch or circuit breaker before attempting
inspection or work inside the circulator. Install all covers
after completing service. Do not operate unit without
covers. If this equipment does not operate properly,
stop work immediately and investigate the cause of the
malfunction. Maintenance work must be performed by
an experienced person, and electrical work by a trained
electrician. Do not permit untrained persons to inspect,
clean, or repair this equipment. Use only recommended
replacement parts.
If this equipment does not operate properly, stop work
immediately and investigate the cause of the malfunction.
Maintenance work must be performed by an experienced
person, and electrical work by a trained electrician. Do not
permit untrained persons to inspect, clean, or repair this
equipment. Use only recommended replacement parts.
2
3
3
GAUGE - 0558004488
Fig. 1 - WC-8C REPLACEMENT PARTS
PUMP SERVICE CENTERS
Arrange to have the pump serviced, when necessary at
one of the following service centers. Rebuilt and exchange
pumps as well as new pumps carry a one year manufacturer’s warranty.
In the U.S.A.
PROCON PRODUCTS (Manufacturer)
910 Ridgely Road
Murfreesboro, TN 37130
Ph. No. (615) 890-5710
HALSTED & HOGGAN INC.
935 Santa Fe Avenue
Los Angeles, CA 90021
Ph. No. (213) 623-1248
FOXX EQUIPMENT COMPANY
955 Decatur, Unit B
Denver, CO 80204
Ph. No. (303) 573-1766
AMERICAN BEVERAGE EQUIPMENT COMPANY
27560 Grosesbeck Hwy.
Roseville, MI 48066
Ph. No. (313) 773-0094
FOXX EQUIPMENT COMPANY
421 Southwest Blvd.
Kansas City, MO 64108
Ph. No. (816) 421-3600
CHUDNOW MANUFACTURING COMPANY, INC.
3055 New Street
Oceanside, NY 11572
Ph. No. (516) 593-4222
NORTHLAKE SUPPLY COMPANY
1347 Manufacturing Street
Dallas, TX 75207
Ph. No. (214) 653-8381
In AUSTRALIA
ROEHLEN INDUSTRIES PTY. LTD.
P. O. Box 354
Mordialloc, Victoria 3195
Ph. No. 61 (3) 580-4155
Fax No. 61 (3) 580-2954
In JAPAN
NIPPON OIL PUMP COMPANY, LTD.
1 Chome No. 8-2, Horinouchi
Suginami-Ku, Tokyo
Ph. No. 81-03-(313) 7521
Fax no. 81-03-(313) 2188
In GERMANY
STANDEX INTERNATIONAL GMBH
Postfach 130665
4150 Krefeld (formerly W. Germany)
Ph. No. 49 (2151) 371224
Fax no. 49 (2151) 371258
REPLACEMENT PARTS
Replacement Parts are illustrated in Figure 1. When ordering
replacement parts, order by part number and part name, as
illustrated on the figure. DO NOT ORDER BY PART NUMBER
ALONE.
Always provide the series or serial number of the unit on
which the parts will be used. The serial number is stamped
on the unit nameplate.
To assure proper operation, it is recommended that only
genuine ESAB parts and products be used with this equipment. The use of non-ESAB parts may void your warranty.
Replacement parts may be ordered from your ESAB distributor or from:
ESAB Welding & Cutting Products
Attn: Customer Service Department
P. O. Box 100545, Ebenezer Road
Florence, S.C. 29501-0545
SOUTHWEST BOTTLERS
1360 Presidential Drive
Suite 120
Richardson, TX 75081
Ph. No. (214) 235-8768
Be sure to indicate any special shipping instructions when
ordering replacement parts.
RESTAURANT APPLIANCE SERVICE
7219 Roosevelt Way NE
Seattle, WA 98115
Ph. No. (206) 524-8200
To order parts by phone, contact ESAB at 1-803-664-5540 or
4460. Orders may also be faxed to 1-800-634-7548. Be sure
to indicate any special shipping instructions when ordering
replacement parts.
F15-139-B