Available online at http://www.urpjournals.com International Journal of Green Chemistry and Bioprocess Universal Research Publications. All rights reserved ISSN 2277-7199 Original Article Sustainable transfer-hydrogenations in glycerol-based solvents Adi Wolfson*, Christina Dlugy and Dorith Tavor Green Processes Centre, Chemical Engineering Department, Sami Shamoon College of Engineering, Bialik/Basel Sts. Beer-Sheva, 84100 Israel. *[email protected]. Received 01 January 2013; accepted 01 February 2013 Abstract Transfer-hydrogenations of nitrobenzene and benzaldehyde were performed in various alcoholic donor solvents to select the most sustainable reaction process. The sustainability of the solvent was based on the whole process life-cycle, from solvent production process and solvent characteristic, through reaction performance to product separation and solvent and catalyst recycling procedures. It was found that polyols, and especially glycerol-based solvents, are more sustainable solvents for transfer-hydrogenations than simple short chain alcohols. Though products yields in propandiols were higher than in glycerol it was selected as the most sustainable solvent due to its renewable origin, biodegradability and recyclability as well as its perfect characteristics that includes high boiling temperature, low vapor pressure and low toxicity. © 2013 Universal Research Publications. All rights reserved Keywords: Transfer-hydrogenation, sustainable solvents, green chemistry, glycerol, glycerol-based. 1. Introduction Environmental awareness and concern have driven the chemical industry to find new methods for the efficient utilization of resources while minimizing of air, water, and land pollution and of the amount of waste disposed, e.g. green chemistry [1, 2]. Inherent to the goal of actualizing green chemistry solutions is use of renewable and environmentally friendly raw materials and auxiliaries as well as catalysts that increase reaction performance and atom efficiency. Yet, besides the reaction step, the sustainability of a chemical process is also derived from materials and energy consumption during pre-manufacturing processes and separation procedures (Fig. 1 [3]). Moreover, since organic chemistry is traditionally carried out in solution and solvents are responsible for a large part of the waste and pollution generated by chemical processes, a key factor to enabling a sustainable chemical process is solvent selection [4-6]. However, besides the greenness of a solvent, which is primary derived from its physicochemical properties that dictate its environmental impact as well as its recyclability and reusability, the sustainability of a solvent depends also on the solvent life-cycle that accounts for material and energy utilization as well as chemical emission during its production, use, and disposal (Fig. 2 [7]). The reduction of unsaturated organic compound is a fundamental transformation in organic synthesis [8]. It can be accomplished via various catalytic or non-catalytic routes using different hydrogen sources and different reaction conditions such as: (i) reduction with metal hydrides like sodium borohydride and lithium aluminum hydride [9]; (ii) 44 catalytic hydrogenation using gaseous hydrogen with homogeneous or heterogeneous metal catalysts [10, 11]; (iii) enzymatic reduction or hydrogenation with different hydrogen sources [12]; (iv) and catalytic transferhydrogenation using various organic molecule as hydrogen source [13, 14]. Among all the above mentioned pathways, Transferhydrogenation is beneficial has it does not require high amount of reduction agents that generate high amount of waste or hydrogen pressure which necessitate special equipment and precautions. Moreover, in many cases transfer-hydrogenation is performed under milder conditions and offers much more selective route. There are many organic molecules that can be used as hydrogen donors, part of them like isopropyl alcohol and tetralin are also used simultaneously as solvents, i.e. donor solvent. Isopropyl alcohol (2-propanol) that dissolves a wide range of organic compounds, evaporates quickly and is relatively non-toxic compared to alternative solvents, is one of the most commonly used donor solvent. However, its normal boiling point of 82.5°C restricts its application in atmospheric pressure, requires substantial energy for product separation by evaporation and limits its ability to be re-used. Recently, we introduced glycerol, a renewable, recyclable and reusable organic solvent with high boiling temperature and low vapor pressure as sustainable solvent for organic reactions in general [15-19] and in particular as donor solvent in transfer-hydrogenations of various unsaturated organic compounds [20-25]. Glycerol also tolerated the use International Journal of Green Chemistry and Bioprocess 2013, 3(4): 44-48 the mixture was placed in a preheated oil bath and heated to 65 °C, after which it was magnetically stirred for 5 h. At the end of the reaction, the reaction mixture was cooled and extracted with 3×5 mL petroleum ether. The organic phase was concentrated under reduced pressure, and the resulting crude product was analyzed by GC analysis using an HP-5 column (30 m × 0.25 mm, 0.25 μm thick). Figure 1: Considerations for sustainable organic process [3]. of more efficient and cleaner heating techniques such as microwave and ultrasound irradiation that enhanced reaction rate [26]. Yet, the high polarity and viscosity of glycerol, led to the use of glycerol-based solvents, which preserve their sustainable character but offer tunable polarity, among them also propandiols that can be also serve as donor solvent [2729]. In this study the transfer-hydrogenation of two representative unsaturated organic compounds, nitrobenzene and benzaldehyde (Fig. 3), with representative homogeneous and heterogeneous catalysts, was performed in several short chain alcohols as donor solvent while comparing the solvent sustainability as expressed by its production procedure and physicochemical properties as well as its effect on reaction performance and product separation procedure. Figure 2: Schematic life-cycle diagram of solvent [7]. 2. Experimental 2.1 Transfer-hydrogenation of nitrobenzene In a typical procedure, 1 g of nitrobenzene, 0.1 g of Raney nickel, and 0.2 g of NaOH were added to a vial or homemade stainless-steel reactor (for the more volatile solvents) with 5 g of solvent (all purchased from Aldrich). The mixture was placed in a preheated oil bath and heated to 100 °C, after which it was magnetically stirred for 24 h. At the end of the reaction, the reaction mixture was cooled and extracted with 3×5 mL petroleum ether. The organic phase was concentrated under reduced pressure, and the resulting crude product was analyzed by GC analysis using an HP-5 column (30 m × 0.25 mm, 0.25 μm thick). 2.2 Transfer-hydrogenation of benzaldehyde In a typical procedure, 2.2 mmol of benzaldehyde (0.22 g) and 270 mol of KOH was added to a vial with 4g of solvent (all purchased from Aldrich). A corresponding amount of Ru(p-cumene)Cl2-dimer catalyst was added (S/C=100) and 45 Figure 3: Transfer hydrogenations of nitrobenzene (a) and benzaldehyde (b). 2.3 Extraction tests Extraction experiments were performed by mixing 5 g of the solvent, which contained 1 g of aniline with 25 mL of the extracting solvent in 5 extraction step, each step contained 5 mL of extracting solvent. The extracting solvent was then evaporated under reduced pressure and the resulting product was analyzed by GC and was used to calculate extraction yield. 2.4 Recycling tests Catalyst and solvent recycling experiments were done for the transfer-hydrogenation of nitrobenzene after running the first reaction cycle as illustrated above at 100 °c for 24 h. at the end of the reaction, the product and the residual substrate were extracted with 5×5 mL petroleum ether, and the catalyst was recycled by adding fresh nitrobenzene, with the addition of an extra 0.2 g of NaOH. 3. Results and discussion As previously mentioned, solvent selection is a key step in green chemistry while in catalytic transfer-hydrogenation of unsaturated organic compounds the solvent, usually 2propanol, is also simultaneously used as hydrogen donor. Thus, the first step of the investigation was the selection of possible green donor solvents for the two reactions based on their chemical, biological and physical properties. Several short chain alcohols were proposed for this purpose and their characteristics, including vapor pressure and median lethal dose, LD50, which represents their air emission potential and toxicity, as well as their flammability rating (FR), health rating (HR) and reactivity (R) are illustrated in Table 1. The numbers which are presented in Table 1 illustrate that from environmental and operational points of view all polyols are advantageous over simple alcohol, due to their high boiling point, low volatility and low flammability as well as their lower toxicity and health rating. In addition, though increasing the organic chain of the alcohol, as represented by comparing between 1-pentanol and 1propanol, decreases the volatile of the solvent it increases at the same time its toxicity and health impact. International Journal of Green Chemistry and Bioprocess 2013, 3(4): 44-48 Table 1: Characteristics of potential alcoholic donor solvents Solvent TNBP (°C) P° -20°C (mmHg) LD50 (mg/Kg) FR a HRa -4 Glycerol 290.0 7.95*10 12,600 1 2 1,2-Propanediol 187.6 1.27 20,000 1 2 1,3-Propanediol 214.0 0.08 15,000 1 2 Ethylene glycol 197.3 0.06 4,700 1 2 1-Propanol 97.5 15.00 1,870 3 2 2-Propanol 82.5 31.50 5,054 3 1 1-Pentanol 138 1.50 200 3 3 a FR-Fire Rating, HR-Hazard Rating, R-Reactivity: 0-least, 1-sligth, 2-moderate, 3-high, 4- extreme. Ra 0 0 0 0 0 0 0 Ranking 1 2 2 3 5 4 6 Table 2: Transfer-hydrogenation in alcoholic solvents Viscosity Nitrobenzenea Aniline extraction Banzaldehydec Solvent Log P Ranking b 20-30°C (cP) conversion (%) yield (%) Conversion (%) Glycerol -4.15 629 47.2 92 19.1 3 1,2-Propanediol -0.92 52 88.9 85 36.9 1 1,3-Propanediol -1.093 56 88.5 84 35.9 1 Ethylene glycol -1.36 21 88.2 81 36.7 1 1-Propanol 0.25 1.94 38.4 11.9 4 2-Propanol 0.05 1.77 76.5 32.0 2 1-Pentanol 1.4 4.3 18.2 3 a Reaction conditions: 5 g solvent, 1 g nitrobenzene, 0.2 g NaOH, 0.1 g Raney nickel, 100°C, 24 h. b Extraction conditions: 5 g glycerol, 1 g nitrobenzene, 5x5 mL petroleum ether, room temperature. c Reaction conditions: 4 g solvent, 2.2 mmol benzaldehyde, Ru(p-cumene)Cl2-dimer -S/C=100, 072 mol KOH, 65°C, 5 h. Table 3: Extraction solvents characteristics Solvent TNBP (°C) P° -20°C (mmHg) LD50 (mg/Kg) Log P FRb HRb Rb Aniline extraction yield (%) Diethyl ether 34.6 439 1215 0.83 4 2 2 98 Petroleum ether 90-100 20 ~2000 3.8 4 2 0 92 Dichloromethane 39.6 355 1600 1.4 1 3 0 78 Ethyl acetate 77.1 93 5620 0.68 3 2 1 FR-Fire Rating, HR-Hazard Rating, R-Reactivity: 0-least, 1-sligth, 2-moderate, 3-high, 4-extreme a Extraction conditions: 5 g glycerol, 1 g nitrobenzene, 3x5 mL petroleum ether, room temperature. 87 b Comparing between the four polyols show that ethylene glycol is the most toxic, as expressed by its lowest LD50, while glycerol has to highest boiling point and lowest volatility. Yet, besides the solvent properties, which determine their environmental impact, their production process, which also involves the use of materials and energy, should also be considered (Fig. 2). While glycerol origin is from renewable source all other alcohols are mainly manufacture from petroleum based products such as ethylene and propylene, although propandiols can be also produced from glycerol by hydrogenolysis. 30,31 This aspect also makes glycerol production advantageous from energy consumption point of view. In addition, glycerol is a byproduct of a simple and efficient transesterification of oils and fats in the production of fatty acids derivatives for cosmetics and biofuel, i.e. biodiesel, uses. Moreover, as the production of biodiesel and hence of glycerol is annually increases, glycerol price decreases and it is essential to find alternative uses for its utilization. Based on this characterization, the solvent presented in Table 1 were ranked in a decrease order according to their greenness: glycerol>propanediols>ethylene glycol>2-propanol>1propanol>1-pentanol. 46 The second step of the investigation was performing the transfer-hydrogenation of the two representative organic molecules (Fig. 3) in the seven donor solvents under similar conditions. Comparison of the product yields is summarized in Table 2. As illustrated in Table 2, employing 2-propanol, which is commonly used as donor solvent, resulted in higher conversions of both substrates compare to 1-propanol and 1pentanol, probably as the oxidation potential of secondary alcohols is higher than these of primary alcohols. Employing the three diols, ethylene glycol, 1,2- and 1,3-propandiol, yielded comparable conversions, which were slightly higher than in 2-propanol, and might be attributed to the higher amount of hydroxyl groups that were available as hydrogen donors. However, glycerol which bare three hydroxyl groups, was less active toward transfer-hydrogenation than 2-propanol and the three diols. It might be attributed to its high polarity, as expressed by its lowest log P -the logarithms of the partition coefficient of a compound between octanol and water, that leads to lower miscibility of the relatively non-polar substrates in glycerol as well as to the high viscosity of glycerol that effects mass and heat transfer. It is worth to mention that glycerol was International Journal of Green Chemistry and Bioprocess 2013, 3(4): 44-48 dehydrogenated to dihydroxyacetone, which means that the secondary hydroxyl was reacted. Based on the results in Table 2 the various donor solvents were ranked according to their performance as donor solvent in both reactions in a decrease order: propanediols=ethylene glycol>2-propanol> glycerol>1-propanol>1-pentanol. Finally, product separation and catalyst and solvents recycling were also tested. Separation of a product from simple alcohols like 2-propanol is usually done by evaporation of the solvent under reduced pressure and washing of the catalyst. On contrary, using polyols as donor solvents allowed product separation by extraction with polyols immiscible solvents such as ethers or dichloromethane and although it required addition of an extraction solvent it also allowed catalyst recycling and solvent re-use. Thus, the extractions of neat aniline from the various tested polyols were performed with petroleum ether as representative extraction solvent following by the evaporation of the extraction solvent under reduced pressure, as illustrate in Table 2. It was found that the extraction yield of aniline from glycerol was higher than these of the three diols, probably due to the higher polarity of glycerol that leads to higher partition coefficient of aniline between the hydrophobic petroleum ether phase and the more polar reaction solvent. Yet, as addition of hazardous and non-environmentally friendly extraction solvent reduces the sustainability of the overall reaction process, selection of the extraction solvent is also important. Employing polyols as donor solvent allow using various hydrophobic solvents as extraction solvents, and their characteristics are summarized in Table 3. It can be seen that diethyl ether and dichloromethane have the highest vapor pressures and lowest LD50, which suggest on their higher air pollution potential and toxicity, while among all the selected extraction solvents ethyl acetate and petroleum ether are more environmentally friendly. On the other hand employing diethyl ether and dichloromethane as extraction solvents require lower energy for their removal, due to their low boiling points. However, the extraction solvent properties affect not only its environmental impact, but also the effectiveness of the extraction. From the results in Table 3 it can be seen that all the solvent showed comparable aniline extraction yields from glycerol, with minor advantage to both ethers. Yet, based on the entire considerations, it seems that ethyl acetate is the most sustainable extraction solvent. Finally, the recycling of Raney nickel together with Glycerol or 1,2-propandiol was tested in the transfer-hydrogenation of nitrobenzene to aniline, using ethyl acetate as extraction solvent. It was previously published that the base plays a key role in the reaction mechanism and performing the second reaction step without addition of a base led to huge decrease in conversion while addition of fresh base to the second reaction step increased the conversion.23 It was suggested that activation of the catalyst in the first cycle and the presence of higher total amount of base, the fresh base that was added together with the leftovers from the first cycle are the reasons for the increased conversion. Indeed recycling of the solvent and the catalyst within while adding fresh sodium hydroxide increased the reaction conversion in the second 47 reaction step with both solvents, from 19.1 to 28.5 in glycerol and from 36.9 to 51.1 in 1,2-propanediol, showing the ability of both the solvent and the catalyst to be recycled Conclusions Selected alcoholic donor solvents were compared regarding their greenness and their performance in catalytic transferhydrogenation of nitrobenzene and benzaldehyde. Based on the life-cycle analysis of the different donor solvents and on their characteristics as well as their effects on reaction performance, product separation and catalyst recycling procedure it is clear that all polyols are advantageous over simple primary or secondary alcohols. 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