Water-blown Expandable Polystyrene. Improvement of the Compatibility of the Water Carrier with the Polystyrene Matrix by In Situ Grafting Water-blown Expandable Polystyrene. Improvement of the Compatibility of the Water Carrier with the Polystyrene Matrix by In Situ Grafting Part I. Mechanism of free radical grafting Jan Pallay, Hugo Berghmans*, Laboratory for Polymer Research, Katholieke Universiteit Leuven, Celestijnenlaan, 200F, B-3001 Heverlee Fax: +32-16-327990 Received: 20 November 2001 Accepted: 2 January 2002 SUMMARY In the synthesis of water-blown expandable polystyrene, granular starch as a carrier of water, the blowing agent, was grafted with polystyrene by radical initiated polymerization. Organic peroxides, such as tertbutyl perbenzoate or dibenzoyl peroxide were used as free radical initiators. The graft polymerization reaction was confirmed by FT-IR spectroscopy and SEM. The reaction leads to low level grafted starch. However, the amount of grafted polymer can be significantly increased using maleic anhydride in the monomer feed. The effect of concentration of maleic anhydride was studied. The reaction mechanism was proposed. INTRODUCTION Expandable polystyrene (EPS), an important industrial commodity with wide spectrum of applications, is generally prepared via suspension polymerization of styrene. Pentane as the blowing agent is usually added during the polymerization. Pre-expansion is realized by heating the pentane-containing polystyrene beads above their glass transition temperature(1). Pentane is a volatile organic compound (VOC) that causes some problems during processing and transportation. It is a highly flammable liquid with explosion hazard and its emissions are affecting the quality of the air. As a consequence it becomes evident to look for an alternative blowing process making use of a less problematic blowing agent. Cellular Polymers, Vol. 21, No. 1, 2002 1Berghmans paper 1 1 4/2/02, 3:05 pm Jan Pallay and Hugo Berghmans A new process for the production of EPS has been developed, using water as the blowing agent(2, 3). As the solubility of water in polystyrene is very low, water is trapped inside the polystyrene matrix through the use of a water swellable polymer that is introduced as a separate phase. The natural polymer starch was chosen for this purpose as a promising material. Starch, as natural polymer, is incompatible with polystyrene and this leads to agglomeration. The hydrophilicity of starch results in washing-out from the polymerizing system. It is well known(4) that compatibility between two incompatible polymers can be improved e.g. by grafting of the polymer macromolecules with the macromolecules of the matrix polymer. Chemical modification of starch via graft polymerization of vinyl monomers onto starch is widely used method for the improvement of the properties of starch and therefore to increase its utility. Numerous monomers and free radical initiating systems have been investigated and reviewed in the literature(5,6). Starch graft copolymers are prepared by generating free radicals on the starch backbone and then allowing these macroradicals to react with the monomer. A number of initiating methods may be divided into two broad categories: 1) initiation by chemical methods - most widely used method is the reaction with ceric salts, such as ceric ammonium nitrate(7, 8, 9, 10, 11, 12,13) or with hydrogen peroxide in the presence of an activator(8, 14, 15) such as ferrous ammonium sulfate. However, initiation with persulfates or manganese is also employed(2). Recently also initiation with organic peroxides was patented(16). 2) initiation by irradiation - generally beam(19) techniques are used. 60Co(7, 17, 18) or electron The common sign of all the procedures reported in literature is that they are carried out in an aqueous media and that hydrolyzed or gelatinized starches are preferred. Although the literature contains reports on the graft polymerization onto starch of numerous monomers (acrylonitrile(5, 10, 11, 13), methyl acrylate(6, 7, 8, 9, 15, 16), methyl methacrylate(7, 12, 15), and many others(1, 2)), very few processes for graft polymerization of styrene(14, 15, 16) have been reported. Because styrene graft polymerizes poorly onto starch with the different 2 1Berghmans paper Cellular Polymers, Vol. 21, No. 1, 2002 2 4/2/02, 3:05 pm Water-blown Expandable Polystyrene. Improvement of the Compatibility of the Water Carrier with the Polystyrene Matrix by In Situ Grafting chemical initiating methods, starch-g-polystyrene copolymers are conveniently prepared by 60Co irradiation of the starch-styrene mixture. A review of literature also indicates that, although the grafting of starch with synthetic polymers has been known for about 40 years, very few processes have led to commercialization. An alternative approach, which has been reported in the literature, is to form graft copolymers in situ during blend preparation by using polymers containing reactive functional groups(20). The blending is performed under the conditions that promote the reaction. The method is commonly known as “reactive blending”. Synthetic polymers with functional groups like carboxylic acid, anhydride, epoxy, etc., can react with hydroxyl groups on the starch and form covalent bonds. From the point of view of the reactivity it is to be expected that the cyclic anhydride group may react more quickly than the other ones. Anhydride functionality can be easily incorporated into a polymer by copolymerization or grafting of anhydrides like maleic anhydride. Recently we have reported(2) the improvement of the stabilization of the fine starch-in-polystyrene dispersion. Sufficient stabilization effect and improved compatibility of starch with polystyrene were reached by making use of maleic anhydride in the polymerization of styrene with dispersed starch granules. The compatibilizing effect could be ascribed to the grafting of polystyrene onto the starch. In this paper we extend our previous study and report the evidence that granular starch can be grafted with polystyrene also in the conditions of free radical suspension polymerization of styrene with dispersed starch. EXPERIMENTAL PART Materials Styrene (99%) was obtained from Nova Chemicals (The Netherlands). Maleic anhydride (99%), dibenzoyl peroxide (70%) and tert-butyl perbenzoate (98%) employed in the synthesis were obtained from Aldrich Chemical Co. and used as received. Samples of starches were purchased by Cerestar R&D, company of Eridania Bèghin-Say (Belgium). Starches were unmodified and used as purchased. Suspension stabilizers hydroxy-ethyl cellulose and tricalcium diphosphate were provided by Nova Chemicals (The Netherlands). Cellular Polymers, Vol. 21, No. 1, 2002 1Berghmans paper 3 3 4/2/02, 3:05 pm Jan Pallay and Hugo Berghmans Polymerization The starch-g-polystyrene copolymers were prepared in the course of the suspension free radical polymerization proceeded by the bulk prepolymerization of the styrene-starch mixture. The details of the polymerization are discussed elsewhere(2). Scheme 1 The different steps in the fractionation of the reaction product from bulk pre-polymerization and suspension polymerization of WEPS 4 1Berghmans paper Cellular Polymers, Vol. 21, No. 1, 2002 4 4/2/02, 3:05 pm Water-blown Expandable Polystyrene. Improvement of the Compatibility of the Water Carrier with the Polystyrene Matrix by In Situ Grafting Fractionation of the Reaction Product For the characterization of the grafted starch and the polymer matrix, the reaction products after bulk pre-polymerization or after suspension polymerization were fractionated as shown in Scheme 1. To separate the grafted starch from the matrix polymer the reaction product was dissolved in toluene. In the typical experiment 10 g of dry sample (drying at 60°C to the constant weight) was dissolved in 500 ml of toluene at room temperature and stirred overnight. The dispersion was then separated by centrifugation at 14000 RPM for 2 hours. The polymer matrix was recovered from the solution by precipitation in methanol. In a typical experiment 5 ml of the solution was diluted with 50 ml of fresh toluene and dropwise added to 500 ml of methanol. To remove still present ungrafted polymer matrix, the crude grafted starch was extracted in the Soxhlet extractor for 72 hours with toluene. The minimum time necessary for a quantitative extraction was determined through the extraction of a mechanical mixture of starch and polystyrene. This mixture was prepared by mixing a dispersion of the starch granules in a polystyrene solution at room temperature followed by precipitation in methanol. From such experiments it was concluded that polystyrene could be removed in a quantitative way form starch after 48 hours of Soxhlet extraction. The presence of polystyrene was controlled by FT-IR spectroscopy. To characterize the polystyrene, which was grafted onto starch, the starch-g-polystyrene was subjected to an acid hydrolysis in order to remove the starch. In a typical experiment 1g of the grafted starch was dispersed in 250 ml of 1M HCl and the dispersion was refluxed for 6 hours. The insoluble residue was filtered, washed with distilled water and dried to the constant weight. Characterization The graft copolymers and the polymers recovered after acid hydrolysis were characterized by FT-IR spectroscopy using FT-IR Perkin–Elmer System 2000. Scanning electron microscope (SEM) images were obtained using JEOL electron microscope JSM T220A. The amount of bonded maleic anhydride was evaluated at Cerestar, Belgium, using the standard procedure for determination of acids in di- Cellular Polymers, Vol. 21, No. 1, 2002 1Berghmans paper 5 5 4/2/02, 3:05 pm Jan Pallay and Hugo Berghmans starch adipates. The sample of esterified starch was dispersed in moderately concentrated sodium hydroxide solution to hydrolyze fully the anhydride from the starch. After acidification, the free acid was extracted with ethyl acetate. The ethyl acetate was removed and the dry residue was silylated. This solution was injected to the gas chromatograph accommodating a capillary column and a flame ionization detector. Pimelic acid was used as internal standard. The molecular weights were determined at Nova Chemicals, The Netherlands, by GPC using liquid chromatograph provided with an UV detector at 254 nm. The amount of maleic anhydride in the polymer matrix as well as in the polymer grafts was determined by FT-IR spectroscopy using the calibration curve that relates the band ratio to the maleic anhydride concentration in the copolymer. The band ratio was calculated according equation 1: Band ratio = height of peak at 1780 cm-1 (1) height of peak at 1600 cm-1 EXPERIMENTAL RESULTS AND DISCUSSION Free Radical Grafting of Polystyrene onto Starch It was reported in our previous study that the starch granules as the carrier of the blowing agent have to be introduced into the polystyrene matrix at the beginning or in the early stages of the polymerization. As starch has strong tendency to be washed-out to the water phase during the suspension polymerization the bulk pre-polymerization step was incorporated. The aim of the pre-polymerization step was to increase the viscosity of the matrix so that the mobility of starch is limited as much as possible. To improve the compatibility of the starch with the polymer matrix a small amount of maleic anhydride was added. It was proposed that during the synthesis of the water-blown expandable polystyrene (WEPS) starch granules are grafted with the matrix polymer. In a typical bulk pre-polymerization experiment starch was dispersed in styrene at room temperature. Maleic anhydride (0.5wt.-% related to the polymer matrix) and a small amount of free radical initiator were added and the mixture was polymerized under nitrogen atmosphere. After a styrene conversion of about 30%, a sample was taken from the reaction mixture and subjected to the fractionation represented in Scheme 1. 6 1Berghmans paper Cellular Polymers, Vol. 21, No. 1, 2002 6 4/2/02, 3:06 pm Water-blown Expandable Polystyrene. Improvement of the Compatibility of the Water Carrier with the Polystyrene Matrix by In Situ Grafting The reaction mixture with fresh free radical initiator was afterwards dispersed in water and the suspension was polymerized to the total conversion of styrene. After the suspension polymerization was completed the beads were collected, dried and subjected to the fractionation as well (Scheme 1). From the examination of the products that were obtained from the fractionation of the reaction mixture resulting from the bulk prepolymerization or the beads resulting from the suspension polymerization we can conclude that the starch granules are truly grafted with polystyrene. Proof of Grafting The infrared spectrum of starch - stage II in the fractionation according the Scheme 1 - was taken as the proof of grafting. The typical pattern of the infrared spectrum of such starch is shown in Figure 1. The spectra of pure SMA copolymer and pure starch are shown for comparison. In the spectrum of grafted starch (curve c) the absorption band of starch together with the typical bands of the SMA copolymer (1780, 1600, 1490 and 1450 cm-1) can be observed. The proof that the starch granules isolated from the polymer matrix after polymerization are truly grafted is the infrared spectrum of a polymer graft - stage III in the fractionation according the Scheme 1 - (curve d). The spectrum of the polymer graft shows besides typical bands for grafted polymer also additional bands at 1125 and 810 cm-1 that are assigned to glucose. In the case of a physical mixture, the insoluble fraction after acid hydrolysis should show the spectrum of the corresponding polymer only, since starch is completely removed by hydrolysis. Additional proof of grafting was obtained by SEM. The images (Figure 2) obtained with starch granules isolated from the polymer matrix - stage II in the fractionation according the Scheme 1 - revealed that grafted starch granules have a spherical shape in comparison with the angular shape of native ones. This fully confirms the grafting since every starch granule is embedded in a shell of anchored polymer chains. The absorption of water can be also used to prove that starch, isolated from the polymer matrix after free radical polymerization, is grafted. The starch considered as grafted absorbs significantly less water at both 30% and 75% of relative humidity (Figure 3), which is ascribed to the strongly attached shell of hydrophobic polymer. Cellular Polymers, Vol. 21, No. 1, 2002 1Berghmans paper 7 7 4/2/02, 3:06 pm Jan Pallay and Hugo Berghmans Figure 1 FT-IR spectra: a) styrene-maleic anhydride copolymer; b) pure native starch; c) starch isolated from the matrix after polymerization shows absorption bands of SMA; d) SMA graft isolated from grafted starch shows absorption bands of glucose 8 1Berghmans paper Cellular Polymers, Vol. 21, No. 1, 2002 8 4/2/02, 3:06 pm Water-blown Expandable Polystyrene. Improvement of the Compatibility of the Water Carrier with the Polystyrene Matrix by In Situ Grafting Figure 2 SEM images of starch granules: a) native corn starch; b) corn starch grafted with SMA copolymer Cellular Polymers, Vol. 21, No. 1, 2002 1Berghmans paper 9 9 4/2/02, 3:06 pm Jan Pallay and Hugo Berghmans Figure 3 Absorption of water by native and SMA grafted starch: ● native starch at 30% RH; ❍ grafted starch at 30% RH; ■ native starch at 75% RH; ❏ grafted starch at 75% RH Influence of the Presence of Maleic Anhydride and the Free Radical Initiator in the Bulk Pre-Polymerization on the Grafting of Starch To study the role of maleic anhydride and the free radical initiator in the grafting of granular starch in some experiments, maleic anhydride or the free radical initiator or both were left out. The matrix polymers (stage I), grafted starches (stage II) and polymer grafts (stage III) isolated by the fractionation of the pre-polymerized mixture as well as the beads after the suspension polymerization (see Scheme 1) were characterized. The results are summarized in the Table 1. Maleic anhydride that is added to the reaction mixture (exp. series 2) copolymerizes with styrene. Besides the copolymerization it also takes part in the esterification of starch as could be seen from the amount of covalently bonded maleic anhydride on the starch after pre-polymerization (Table 1). When an initiator is present in the pre-polymerization step (exp. series 2b), the amount of bonded maleic anhydride on the starch granules is lower, as a result of more effective copolymerization of styrene with maleic anhydride in the presence of the free radical initiator. 10 1Berghmans paper Cellular Polymers, Vol. 21, No. 1, 2002 10 4/2/02, 3:06 pm 12.36 10.10 0.59 0.61 0.47 no yes yes yes 2a 2b 0.29 9.34 0.86 yes no 1b 0 11.55 0.52 0 no no 1a amount of grafted polymer after prepolymerization step [wt% (± 0.22)] amount of covalently bonded maleic anhydride after pre-polymerization step [wt% (± 0.15)] initiator in the prepolymerization step maleic anhydride Exp. series Table 1 Amount of grafted polymer in the experiments with and without maleic anhydride amount of grafted polymer after suspension polymerization [wt% (± 1.18)] Water-blown Expandable Polystyrene. Improvement of the Compatibility of the Water Carrier with the Polystyrene Matrix by In Situ Grafting The amount of grafted polymer on the starch granules after the bulk prepolymerization could be considered as constant in all experiments within the range of the experimental error. However, the small amount of grafted polymer in the experiments without maleic anhydride (exp. series 1) suggests that grafting is possible directly on the starch backbone. The amount of grafted polymer on the starch after the suspension polymerization has also to be considered as constant in all experiments. In spite of the fact that all results are in the range of experimental error, the results obtained in the experiments with maleic anhydride (exp. series 2) were in all corresponding experiments slightly higher than in the experiments without maleic anhydride (exp. series 1). From these results it is proposed that the presence of maleic anhydride in the system promote the grafting onto the starch. Secondly, no bonded maleic anhydride was found in the samples of starch isolated from the beads after suspension polymerization. This suggests that when maleic anhydride is present in the reaction mixture, the grafting is taking place on two different sites: the starch back bone itself and the double bond of maleic anhydride covalently bonded (esterified) on the starch. Consequently we can conclude that an increase of the maleic anhydride concentration will increase the total amount of grafted polymer. Cellular Polymers, Vol. 21, No. 1, 2002 1Berghmans paper 11 11 4/2/02, 3:06 pm Jan Pallay and Hugo Berghmans The presence of a free radical initiator in the bulk pre-polymerization has no strong influence on the total amount of grafted polymer. Nevertheless, it was observed that in the particular experiments, in which a free radical initiator was used in the pre-polymerization step, more reproducible results concerning the amount of grafted polymer were obtained. Influence of Starch Type WEPS can be prepared making use of various types of starches. The basic series of experiments was performed making use of five different starches (corn, wheat, potato, rice and high amylose corn) and 0.5 wt.-% of maleic anhydride (related to the polymer matrix). Analyzing the amount of grafted styrene-maleic anhydride copolymer on starch we had to conclude that despite the different properties of the starches (such as amylose content, granule size, etc.) the obtained results are similar, respectively they are in the range of the experimental error. The 95% confidential interval for the total amount of grafted polymer is 9.6 - 15.2 wt.-%. Therefore we can conclude that the type of starch has no significant effect on the grafting copolymerization. For this reason only corn starch was used in the later experiments. Influence of the Maleic Anhydride Concentration Table 2 illustrates the effect of the maleic anhydride concentration. To examine this effect on the grafting of starch, the amount of bonded maleic anhydride and the amount of grafted polymer were determined from the starches isolated by the fractionation of both the pre-polymerized reaction mixture and the beads obtained from the suspension polymerization. With increasing concentration of maleic anhydride in the monomer feed the amount of maleic anhydride bonded onto starch after the prepolymerization step increases as far as the concentration related to the starch reaches the value of about 35 - 40 wt.-%. A further increase of the maleic anhydride concentration did not lead to an increase in the amount of bonded maliec anhydride. This can be explained by the fact, that the high amount of bonded maleic anhydride increases the probability of the grafting reaction and consequently the amount of free bonded maleic anhydride is reduced. This is in agreement with the results of the amount of grafted polymer. The amount of grafted polymer after the bulk prepolymerization step is constant in the experiments in which the concentration of maleic anhydride is lower than 25 - 30 wt.-%. A further 12 1Berghmans paper Cellular Polymers, Vol. 21, No. 1, 2002 12 4/2/02, 3:06 pm 6.78 12.79 3.87 3.85 52.01 8.89 23.39 0.80 3.60 8.26 0.59 0.24 0.51 8.34 0.86 0 1.14 amount of grafted polymer after suspension polymerization [wt% (± 1.18)] amount of grafted polymer after prepolymerization step [wt% (± 0.22)] amount of covalently bonded maleic anhydride after pre-polymerization step [wt% (± 0.15)] increase of the maleic anhydride concentration causes significant increase in the amount of the grafted polymer on starch as a result of the higher probability of the grafting reaction on two reaction sites, the starch backbone and the double bond of maleic anhydride bonded on the starch. The same conclusions can be drawn concerning the total amount of grafted polymer after the suspension polymerization. From these results we can conclude that the amount of covalently bonded maleic anhydride on the starch backbone has an important influence on the total amount of grafted polymer as it increases the probability of a successful grafting reaction. 49 0.053 3f 40 0.037 3e 20 29 0.014 0.024 3c 3d 0.005 3b 9 0 0 Mechanism of Grafting 3a mole fraction of maleic anhydride maleic concentration anhydride in the related to starch monomer feed [wt%] Exp. series Table 2 Dependence of the amount of grafted polymer on the maleic anhydride concentration Water-blown Expandable Polystyrene. Improvement of the Compatibility of the Water Carrier with the Polystyrene Matrix by In Situ Grafting On the basis of the presented results we can suggest the mechanism of the free radical graft polymerization of starch. The possible reaction steps in the process are illustrated in the Scheme 2. As in other systems in which grafting is accomplished via free radical reactions, the present process may be presumed to involve formation of radical sites on the backbone of starch. This may occur either by reaction of a radical from the initiator with the starch molecule or by transfer of styrene radicals to starch (Eq. 4a and 4b). The presence of an anhydride group on Cellular Polymers, Vol. 21, No. 1, 2002 1Berghmans paper 13 13 4/2/02, 3:06 pm Jan Pallay and Hugo Berghmans Scheme 2 Reaction steps of the free radical graft polymerization of starch in the preparation of WEPS 14 1Berghmans paper Cellular Polymers, Vol. 21, No. 1, 2002 14 4/2/02, 3:06 pm Water-blown Expandable Polystyrene. Improvement of the Compatibility of the Water Carrier with the Polystyrene Matrix by In Situ Grafting the starch molecule, resulting from esterification reaction of the starch with maleic anhydride (Eq. 5), produces a new possibility for the formation of a radical on the starch molecule. The formation of a radical on the esterified starch is easier because of the higher reactivity of the double bond and may be achieved either by the reaction of a radical from the initiator (Eq. 6a) or by the transfer from a styrene radical (Eq. 6b). Considering the experimental results the thermal initiation occurs only to a minor extent. Thus, the addition of initiators to the system increases the probability of radical formation on the starch backbone. In the bulk pre-polymerization step the grafting copolymerization proceeds as “grafting from” according the propagation reactions (Eq. 8a and 8b). The results on the amount of grafted polymer from the experiments with a higher amount of maleic anhydride in the monomer feed (Table 2) suggest that the growth of the polymer chain from the active site formed by the double bond of the maleic anhydride group (Eq. 8b) is favoured. The situation is however changed, when the reaction mixture is transferred to the suspension polymerization and new portion of free radical initiator is added. Addition of initiators to the reaction system increases the possibility of the formation of new radicals on the starch backbone by the reaction of a radical from the initiator with the double bond of bonded maleic anhydride. The results summarized in the Table 3, reveal that the polymer grafts (stage III in the Scheme 1) isolated by the fractionation of the beads after suspension polymerization are more related, in the respect to the molecular weight and amount of maleic anhydride, to the matrix (stage II in the scheme 1) isolated from the pre-polymerization mixture than to the matrix (stage II in the Scheme 1) isolated after the suspension polymerization. This suggests that the termination of the macroradicals of the polymer matrix formed during the pre-polymerization and early stages of the suspension polymerization step with the radicals on the starch backbone (Eq. 10a, b and 11a, b) is preferred over the propagation like the matrix polymer. Thus, the grafting copolymerization proceeds mainly as “grafting onto” as far as the radicals from the double bonds of maleic anhydride are fully consumed. CONCLUSIONS The results from this study reveal that during the synthesis of WEPS the starch granules are grafted with the polystyrene. The polymer formation Cellular Polymers, Vol. 21, No. 1, 2002 1Berghmans paper 15 15 4/2/02, 3:06 pm 1Berghmans paper 16 16 250 230 215 200 190 3b 3c 3d 3e 3f Note: a - polydispersity 1.8-2.0 b - polydispersity 1.9-2.0 c - polydispersity 2.7-3.1 d - polydispersity 1.9-2.3 250 matrix a 70 200 grafted polymerb 5.4 5.0 4.2 3.3 1.6 0 matrix 7.1 6.5 8.4 6.2 0 grafted polymer conc. of MA [wt% (± 0.4)] after pre-polymerization Molecular weight x10-3 3a Exp. series 70 150 165 170 180 matrix c 210 300 230 130 grafted polymerd Molecular weight x10-3 0.9 0.7 0.7 0.5 0 matrix 7.9 6.0 2.9 1.9 0 grafted polymer conc. of MA [wt% (± 0.4)] after suspension polymerization Table 3 Analysis of molecular weight and content of maleic anhydride in the matrix and in the polymer grafts Jan Pallay and Hugo Berghmans Cellular Polymers, Vol. 21, No. 1, 2002 4/2/02, 3:06 pm Water-blown Expandable Polystyrene. Improvement of the Compatibility of the Water Carrier with the Polystyrene Matrix by In Situ Grafting on the starch results mainly from the interaction of growing polymer macroradicals with radicals formed on the double bond of maleic anhydride attached to the starch backbone as a result of addition of free radical initiators to the system at the beginning of the suspension polymerization step. This reaction takes place when the pre-polymerized reaction mixture is transferred to the suspension polymerization The formation of the matrix polymer is still the dominant process. This results directly from the heterogeneous nature of the polymerization and can be concluded from the obtained results. One has to keep in mind that the graft polymerization is only a side reaction in this particular system. The main objective of this study was to show that the low-grafted starch is possible to prepare making use of the usual free radical initiation systems, such as organic peroxides. Moreover, it was shown that the starch could be grafted in its granular form. Improving of the graft polymerization is possible by enhancing the number of reactive sites on the starch backbone by the addition of maleic anhydride to the reaction system. ACKNOWLEDGEMENT The authors wish to thank Nova Chemicals, the Fund for Scientific Research, Flanders (FWO) and IUAP4/11 (Belgian Programme on Interuniversity Attraction Poles initiated by the Belgian State, Prime Minister’s office) for financial support. JP wishes to thank H. Grinderbeek (Cerestar, Belgium) and F. Metsaars (Nova Chemicals, The Netherlands) for the help with analysis. REFERENCES 1. H. F. Mark, N. G. Gaylord, “Encyclopaedia of Polymer Science and Technology”, John Wiley &Sons, Inc., New York (1970) 2. J. Pallay, P. Kelemen, H. Berghmans, D. Van Dommelen, Macromol. Mater. Eng, 275(2000), 18 3. H. Berghmans, I. Chorvath, P. Kelemen, E. Neijman, J. 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