DETERMINATION OF AXIAL PLUME IMPINGEMENT FORCE ON THE MULTITUBE LAUNCHING DEVICE BY ANALOGY WITH PROCESS OF HOT TANDEM STAGE ROCKET SEPARATION SINIŠA JOVANČIĆ Military Technical Institute, Belgrade, [email protected] DRAGOSLAV ŽIVANIĆ Military Technical Institute, Belgrade, [email protected] MILAN ŽIVANOVIĆ Military Technical Institute, Belgrade, [email protected] Abstract: This paper presents a requirement for using the equation of plume impingement force during tandem separation of multistage rocket to the case of determining the axial force on the launching device of MLRS during launching. It also presents the calculation of axial plume impingement force in dependence on the position of the tube which the missile is launched from, and the possibility of applying this model to study the dynamics of MLRS, as well as to study the stress on the adjacent tubes’ caps. Key words: : impingement force, surface, fictitious radius, nozzle exit distance. 1. INTRODUCTION 2. SIZE AND SHAPE OF ROCKET PLUME The problem of determining the plume impingement force to the launching device turn out to be important from the aspect of dynamic behavior of the launch platform, but also in the design of its subsystems. Although this problem is significant, there are very few available studies on this subject. One of the widely accepted models for the case of missile leaving the launching tube, is given in [6], and it is based on the theoretical and experimental results applied to determine the plume impingement force during separation of multistage rocket [1], [2], [3], [7]. In this case, it is taken that the speed of another object (a launching device) is equal zero. This model has been accepted by other authors [8], [9] and [10]. The plume is the moving formation of hot rocket exhaust gases and small particles outside the rocket nozzle. This gas formation is not uniform in structure, velocity and composition. It contains several different flow regions with supersonic shock waves and Prandtl–Meyer expansions, where gas dynamic parameters are changed. The plume characteristics (size, shape, structure, visibility or smokiness) depend not only on the characteristics of the particular rocket propulsion system or its propellants, but also on the flight path, flight velocity, altitude, weather conditions and the particular rocket configuration. In this paper, shape of rocket exhaust gases will be approximated by two identical truncated cones whose bases are de and Dm (where larger base Dm is mutual, and de is diameter of nozzle’s output cross-section) and hight is 0,5Lm (Fig.1). Also, it will be taken that rocket flies at subsonic velocity on low altitude, while the pressure on the nozzle’s output cross-section is higher than surrounding air pressure (underexpanded flow). Changes of gas-dynamic parameters will be not taken in consideration (eg. method of characteristic solution), but the simplified model exhaust plume flowfield given in [1] will be accepted. The shape of the missile plume in case there is no obstacle to their spread is shown in Figure 1. The equation that links force with distance traveled, derived in references [1], [2] and [3], is given as a function of radius (or caliber) of rejected rocket’s stage. That means that for proper use of this relation gas stream should act to the circular surface. As in our case the surfaces are not circular, they can be approximated by a circular cross-section of an adequate surface. Thus, the fictitious radius which corresponds to a real surface strained by the gas stream is obtained. It provides the axial plume impingement force to be determinated independently of the launching tube position, and it is a new contribution to the former model. 321 that at the time t = 0.1925 s from the moment of launching, radius r1 = 0.5 Dm ≈ 0.529 m reaches a maximum value, when the output section of nozzle is approximately X ≈ 4.217 m far from the launching device. At the moment t = 0.2314 s the last contact between rocket plume and launching panel occurs, because the distance of nozzle’s output section at that moment is equal to length of plume X = Lm ≈ 8.339 m. Due to rocket acceleration, the flow of the other part of plume (the other cone) lasts shorter (it is obvious that r1 after t = 0.1925 s declines faster than that it increased by this moment). According to [5], maximum possible value of plume diameter Dm should be determined on the basis of the known parameters of environment in which plume spreads (Mach number M ∞ , pressure P∞ , and ratio of specific heats κ a ), and of the nozzle’s output crosssection parameters (Mach number M e , pressure Pe , diameter d e , and ratio of exhausted gases specific heats κ ): Dm = d e M e κ Pe M ∞ κ a P∞ (1) The maximum possible length of the rocket’s plume which will be considered in this paper can be approximately determined by empirical equation: Lm ≈ 8 ⋅ Dm 9 8 7 (2) X [m] D m [m] 6 The semi-angle of the plume cone could be defined too: ψ = arctg Dm − d e Lm L m [m] r 1 [m] 5 4 (3) 3 2 1 0 0.14 0.15 0.16 0.17 0.18 0.19 t [s] 0.2 0.21 0.22 0.23 Figure 2. Geometric plume parameters change in function of time 3. PLUME IMPINGEMENT FORCE TO LAUNCHING DEVICE Immediately after left the launching tube, hot gases and unburnt particles of combustion dynamicaly and thermally strain the launching device. The force that occurs when gases flow over the launching device is of spatial character, primarily due to nonuniformity of gas stream, but also due to misalignment between firing line and rocket axis. Missiles in the initial phase of flight is oscillating around its center of mass, and a launching platform around its supports. This paper ignores these phenomena, and assumes that the firing line and rocket axis are collinear. The forces in directions perpendicular to the firing line will be ignored too, as well as the resistance and contraction of the plume due to its inflow into the lunching tube. Figure 1. Plume geometry without obstacle For accepted model of rocket’s plume formed of two identical truncated cones, a variable r1 is introduced which represents radius of the circle which acts onto the launching device surface. In general radius r1 is a function of changes in the distance between the nozzle’s output section and launching device X and of time t (because the parameters on the output section are Me, and Pe is a in function of time). Approximate value of the radius r1 is: r1 = X ⋅ tgψ + 0.5 d e In order to determine dependence of the plume impingement force and launching tube position, the change of area which is affected by gas stream plume should be determined firstly. Figure 3 shows the launching device consisting of 24 tubes. The basic geometric parameters for the launching tube No. 12, required for calculation are shown. A whole area of the launching device is divided into four areas S1, S2, S3 and S4, as shown, and then the calculations for each area will be carried out separately. S1 is used as an example to present a method for calculating the changes in area as the function of r1 (Fig. 4). (4) Figure 2 shows the change in distance of nozzle's output section X, the maximum possible values of diameter Dm, length Lm and radius r1 in function of time, for the rocket which will be considerde in this paper. It could be noticed 322 In the same way, the other surfaces S2, S3 and S4, should be determined as a function of change in plume radius r1. S ( r1 ) = S1 ( r1 ) + S 2 ( r1 ) + S3 ( r1 ) + S4 ( r1 ) − d 2π (5) 4 Equation (5) shows the change of the area which plume acts on, where the last term of the equation represents a reduction in area for characteristic surface of rocket being launched. Figure 3. Schematic image of launching tube The surface being flown over S (r1) corresponds to a fictitious circular surface with radius R1. For each new value of the plume radius r1 , fictitious radius is given by the relation: Regardless of the launching tube position, there are four possible phases in flowing over. Table 1 shows the corresponding equations for each phase, as well as the necessary conditions to determine the current stage. S ( r1 ) R1 = (6) π After radius R1 is determined, it is possible to calculate plume impingement force using the formula derived in [1], [2], [3], [6] and [7]: { } F = κ M e 2 Pe Ae C1 ⎡⎣1 − f1a ( x ) ⎤⎦ + C2 ⎡⎣1 − f1b ( x ) ⎤⎦ (7) Terms C1, C2, a and b in equation (7) represent function of gas characteristics, while term f1 ( x ) is function of distance traveled and fictitious radius. It should be mentioned that term C1 in fact represents a gas pressure between launching device and the shock wave. Term C2 represents an increase of pressure due to return flow from the cavity of loaded tubes. These terms could be solved using following equations: Figure 4. Possible plume positions on the part of lunching device Table 1: Calculation of area under the plume Period Condition Area I r1 ≤ h S1 = P1 II h < r1 ≤ b S1 = P1 − P2 III b < r1 < c S1 = P1 − P2 − P3 IV r1 ≥ c S1 = bh C1 = 1 + C2 = ( ) ⋅⎛⎜⎝ κ 2−1 + M2 κ (κ −1) Me2 2 ⋅ κ (κ −1) Me2 − 2 κ +1 f1 ( x ) = Parameters used in table are: h = min ( b1 ,h2 ) b = max ( b1 ,h2 ) a= c = b2 + h 2 b= P1 = P2 = P3 = 2 1 r 4 2 + 2 ⎞ ⎟ (κ −1) Me4 ⎠ 1 2 R 1 + ⎛⎜ 1 ⎞⎟ ⎝X⎠ 2 κ (κ − 1) M e 2 2 Ae = ( 2δ1 − sin 2δ1 ) , δ1 = arccos rh e κ (κ − 1) M e 2 r12 π 4 1 κ M e2 de2 4 π +1 −1 (8) In the example of a launching device in Figure 3, and for the rocket of which the plume characteristics are shown in diagram 1, the plume impingement forces are calculated at the individual launchings from four different tubes T1, T12, T15 and T21, as shown in the Figure 5. 1 r12 ( 2δ 2 − sin 2δ 2 ) , δ 2 = arccos rb 4 1 323 Previous diagram clearly shows the influence of the tube disposition not only on maximum value of axial force, but on total impulse that is transferred to the structure. Thus, in the case of launching from the farthest point from the launching device center (tube T1) maximum force FT1 is approximately 20% less than total maximum force in case of launching from central tubes (T12, T15), while the difference in total impulse delivered is about 60% higher for the central tube. 1800 FT1 1600 FT12 FT15 1400 FT21 F [daN] 1200 1000 800 Figure 6. Possible plume positions on cap 600 400 Table 2: Area of the cap under plume calculation 200 0 0.14 0.15 0.16 0.17 0.18 0.19 t [s] 0.2 0.21 0.22 0.23 Figure 5. Change of axial plume impingement force on launching device front panel Maximum value of plume impingement force will be achieved before the plume radius reaches its maximum value. It can also be noticed that from the moment of reaching the maximum value of force to the moment t = 0.1925 s (when it reaches the maximum value of the plume radius r1 ≈ 0.529 m), curves have a mild decrease, because even though that rocket runs away from a launching device, covered surface of launcher's front panel increases. From that point the curves decreases rapidly as a result of missile removal and due to the reduction of stream surface on the launching device. Period Condition Area I Z ≤ q−R S =0 II q−R< Z ≤ q S = I1 + I 2 − I 3 III q<Z <q+R S = R 2 π + I1 − I 2 − I 3 IV Z ≥ q+R S = R2π Parameters used in table are: Y= ( 4 qr12 − r12 + q 2 − R 2 2 4 q2 Z= 4. PLUME IMPINGEMENT FORCE TO CAPS OF LAUNCHING DEVICE ) r12 + q 2 − R 2 2q ⎛Y ⎞ I1 = r12 arcsin ⎜ ⎟ + Y r12 − Y 2 ⎝ r1 ⎠ This model for calculating the axial plume impingement force to launching device can also be applied to the problem of calculating the mechanical load on sealing tube caps (if the launching device has ones). The only difference in this case is that the equation (7) term C2=0, because there is no return flow from the cavity in the tube-rocket system to the shock wave (now the tube cavities are closed with sealing caps). ⎛Y ⎞ I 2 = R 2 arcsin ⎜ ⎟ + Y R 2 − Y 2 ⎝R⎠ I 3 = 2 qY For the same example as in the previous discussion, the plume impingement force delivered to tube T1 cap is calculated. Launching from four tubes T2, T3, T10 and T12 is simulated. The results are shown in the Figure 7. Figure 6 shows the possible plume positions r1. To calculate the current plume surface on the cap, both the radius R of the cap and inter-axial distance between cap and tube from which rocket is to launch, q, must be known. Table 2 gives the appropriate equations for each phase, as well as the necessary conditions to determine the current position of the rocket plume. All four curves show the same character with a tendency to decrease in force intensity with inter-axial distance increase between cap and launching tube. 324 150 T2 T3 125 T10 T12 F [daN] 100 75 50 25 0 0.14 0.15 0.16 0.17 0.18 0.19 t [s] 0.2 0.21 0.22 0.23 Figure 7: Change of axial plume impingement force on the tube T1 cap depending on what tube is launched from This model of calculations can be useful in designing launching tube caps, because it determine mechanical loads to cap, which are part of the overall complex stresses (thermal-mechanical-abrasive). 5. CONCLUSION The objective of this paper is to consider the complex phenomena at the initial stage of rocket flight and their impact on the launcher. By introducing a fictitious circular surface, ie. fictitious radius, the application of algebraic equations for the axial force of multi-stage rocket separation is enabled, in case of the combustion shock to front panel of launching device. The paper presented the dependance of the launching tube position to the intensity of the axial force maximum value, as well as to total impulse delivered to the launching platform. Differences which occur in delivered impulses to the launching device have their effects on the overall dynamics of the system, and on the differences in changes of its momentum. Therefore, this analysis is needed when determining the stability of the launching platform. It can also be used as a criterion for determining the sequence of launching rockets. 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