103865 EZ-Haul Utility Wagon w/ Trailer Hitch

CARTS AND WAGONS
103865
EZ-Haul Utility Wagon
w/ Trailer Hitch
10712
©2009 FarmTek®
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 08.20.09
STK#
Description
103865
Utility Wagon
1
CARTS AND WAGONS
CARE AND MAINTENANCE
•
Periodically check all fasteners to assure they are
tight.
•
Clean the wagon using water and mild soap. Rinse
with water sprayed from a garden hose.
•
Check the tire pressure and adjust to recommended
pressure if needed.
REQUIRED TOOLS
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE Wagon.
Thank you for purchasing this wagon. When properly
assembled and maintained, this product will provide years
of reliable service. These instructions include helpful hints
and important information needed to safely assemble
and properly maintain the wagon. Please read these
instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
•
Do not use the wagon if any part is broken or
damaged.
•
This wagon is not a toy. Do not allow children use the
wagon.
•
Do not use on inclines; wagon may tip or roll away.
•
Do not load your wagon with more than 3000lbs.
•
Inflate the tires with ambient air only.
•
Inflate the tires to the proper level as indicated on the
tires. Do not inflate tires more than 35 PSI.
•
Never use a flammable gas to inflate the tires.
•
Never allow riders in the wagon.
•
Always distribute payload evenly over the surface of
the bed.
2
The following list identifies the main tools needed
for assembly. To safely assemble the wagon, two (2)
individuals are needed.
•
Flathead screwdriver
•
Metric and standard wrenches and socket set
•
Pliers
UNPACK AND IDENTIFY PARTS
The following steps help to ensure that you have all the
necessary parts before you begin.
1. Unpack the contents of the shipment and place where
you can easily inventory the parts.
2. If anything is missing or you have questions, consult
the Pictorial Parts List or contact Customer Service.
Revision date: 08.20.09
CARTS AND WAGONS
1
FRONT AND REAR AXLE ASSEMBLY
To better align the wagon, do not fully tighten
the nuts and bolts until the entire wagon is
assembled.
1. Remove tongue bolt, lock nut, tongue
washers, and spacer from the center of
the front axle.
2. Align the hole in the center of the tongue
attachment with the hole in the center of
the front axle. Insert spacer in between
the tongue attachment and the axle
frame.
3. Secure using tongue bolt, tongue
washers, small washer and lock nut.
4. Slide one (1) wheel, large washer, and
cotter pin in that order onto each end of
the axle.
View as
seen from
the bottom.
Large Washer
Cotter Pin
Washer and cotter pin are used on the
outside of the wheel. Install the wheel with
the valve stem to the outside.
Parts List and Tools Required
Flat Screwdriver
Back Axle (1)
Large Washers (4)
Socket/Wrench Set
Front Axle (1)
Pliers
Revision date: 08.20.09
Wheels (4)
Cotter Pins (4)
3
CARTS AND WAGONS
2
CONNECT AXLES AND ATTACH TONGUE
NOTE: Hardware may ship attached to parts.
Front Axle
1. Position front and back axles as shown and insert the
frame adaptor into the slots in both axles. Align the
holes and secure using 12x70mm bolts, washers and
lock nuts. See diagram A.
2. Align the holes on the tongue with the holes in
the tongue attachment. Secure in place using a
12x80mm bolt, washer, and lock nut. See diagram B.
12x70mm bolts,
washers,and
lock nuts
Back Axle
Frame Adaptor
3. Insert the hitch pin through the end of the tongue and
secure with cotter key.
A
4. Tighten all connections. Periodically check
connections to make sure they are tight and secure.
5. Check tire pressure and adjust as needed. Do not
inflate tires more than 35 P.S.I.
Slide
tongue into
groove and
secure as
shown.
Tongue
Attachment
Tongue
B
Parts List and Tools Required
Flat Screwdriver
Frame Adaptor (1)
12x70mm Bolts (2)
Hitch Pin (1)
Tongue (1)
Socket/Wrench Set
Pliers
4
Cotter Key (1)
12mm Washers (3)
12mm Locknuts (3)
12x80mm Bolt (1)
Revision date: 08.20.09
CARTS AND WAGONS
Space below is reserved for customer notes.
Revision date: 08.20.09
5