February 2011
Mitsubishi Programmable Controller
No. 322E
QD65PD2
Multi-Function Counter/Timer Module
8 Mpps resolution! It has never been easier to achieve
this level of functionality and performance!
Point1
2x
New!
Perform extremely accurate
faster!
position tracking!
*1
Counting speed up to 8 Mpps
(4 multiples of 2 phases) is double
the speed of the previous solution.
*1: Compared to
QD64D2
QD65
PD2
RUN
CH1
CH2
φA
ERR.
φB
φZ
CON1
Fastest in
the industry*2
QD65
PD2
CON2
Perform precise position tracking using a high-resolution encoder
for demanding applications such as semiconductor and LCD
manufacturing.
Maximum
counting speed
8 Mpps
Improve efficiency
by reducing
the required man
hours.
Point2
Point3
Multiple functions designed for ease of use!
Pulse measurement function
New!
With a resolution of 100 ns, it is possible to perform
highly accurate pulse measurement.
PWM output function
100 ns
New!
Precisely control PWM output up to 200 kHz.
With a resolution of 0.1 μs, superfine control
of the duty cycle is possible.
Cam switch function
Industry first*3
Pulse measurement
resolution
*3: For counter/timer modules
(As of October, 2010)
New!
Configure up to 16 cam settings and use up to 8 dedicated outputs.
The cam switch function enables highly accurate timing control.
*2: Compared to competitors
products (as of Oct. 2010)
Supports complex
applications!
Coincidence
output function
Support complex
control applications
using up to 8 outputs
for a channel.
4 times as
many output
points!*4
*4: Compared to
the QD64D2
General-purpose I/O function
Equipped with 6 inputs and 8 outputs
of general-purpose I/O.
Features
It has never been easier to achieve this level of functionality and performance!
Point1
Counting speeds up to 8 Mpps allow extremely accurate position tracking!
Count input pulses up to 8 Mpps (4 multiples of 2 phases).
Perfect for applications where high positional accuracy is required such as semiconductor and liquid crystal display. Perform
precise positional tracking using high resolution encoders.
Machine operation speed
can be increased while
maintaining precision.
Count inputs up to
8 Mpps
QD65
PD2
RUN
Wafer positioning
ERR.
CH1
CH2
φA
φB
φZ
QD65
PD2
CON
1
CON
2
Supports differential line
inputs and DC inputs
Point2
Multiple functions designed for ease of use!
Pulse measurement function New!
Less programming is required in the user application
With a pulse measurement resolution of 100 ns and highly accurate signal pulse width (on/off time) measurement, this module
is useful for detecting products on a conveyer belt and managing the speed. It supports a wide range of applications.
Pulse measurement resolution
100 ns
The speed of products
on the conveyer is detected
with very high accuracy
QD65PD2
RUN
ERR.
CH1
CH2
φA
φB
φZ
QD65
CON
1
CON
PD2
2
PWM output function New!
High precision PWM (pulse width modulation) control up to 200 kHz. With a resolution of 0.1 μs, superfine control of the duty
cycle is possible. Simply input the ON time and cycle time to drive a wide range of devices from motors and heaters to precision
inspection equipment requiring high resolution performance.
The duty cycle is controlled by the ON ratio
Q61P-A1
POWER
Q25HCPU
MODE
RUN
ERR
USER
QD70
QX10
QJ71C24
QJ71C24
QJ71LP21-2
5
BAT
BOOT
PULL
PULL
USB
RS-232
Duty cycle
25%
High precision
PWM control up
to 200 kHz
25%
Duty cycle
50%
50%
DC motor
Setting Range
(High speed coincidence output)
PWM ON time
setting*1
PWM cycle
setting*1
0 or 10 to 10000000 *1
50 to 10000000 *1
Duty cycle
75%
Description
75%
Set the ON time of
output pulse
PWM output
ON time
Set the cycle time of
output pulse
D=
*1: (0.1 μs), the ON time must be ≤ the cycle time.
PWM output
cycle time
1
τ
T
D: Duty cycle
τ: ON time
T: Cycle time
Cam switch function New!
Reduce the amount of necessary programming
There are 8 output points with 16 cam switch settings per point available. Achieve highly accurate timing control with a
difference of 100 μs or less between each output axis. The module is perfect for timing control applications such as
packaging machines, food processing machines, press machines, printing machines, and various assembly
machines. Also, because the internal clock can be used as a cam axis, it is not necessary to use an encoder or pulse
generator and the system cost can be reduced.
Cam switch enables highly
accurate timing control
Rotary packaging
machine
Bag feeder
Bag opener
Product filler
Powder application
Vibrator
Air removal and heat sealing
Cooling and product dispatch
0°
45°
90°
Point 1
Cam switch output 1
Point 1
Cam switch output 2
135°
180°
225°
Point 2
315°
0°
45°
Point 3
Point 2
Point 2
Point 1
Point 16
Point 1
Cam switch output 8
Point3
270°
Supports complex applications!
Coincidence output function
Up to 8 coincidence output points can be assigned to a channel. (2 CH, 8 points total)
Coincidence detection compares the count value with a user range. The comparison results are enabled using an
input signal and an interrupt program can be run when the values match.
General-purpose I/O function
Equipped with 6 inputs and 8 outputs of general-purpose I/O.
8 coincidence
output points
QD65P
D2
RUN
ERR.
6 general-purpose
input points
CH1
CH2
φA
φB
φZ
QD65P
CON1
D2
CON2
8 general-purpose
output points
4
It's a high-speed counter
module and general
I/O module combined!
This allows a more
compact system design!
Function List
Item
Linear counter function
Ring counter function
Coincidence output function
Description
This function counts pulses between -2147483648 and 2147483647, and
detects an overflow/underflow when the count value is outside the range.
Operation mode*1
This function repeatedly counts pulses between the upper limit value and
lower limit value of the ring counter.
This function compares the count value with the preset comparison
condition, and outputs on or off signal when they match.
Preset/replace (at coincidence This function replaces the count value with any preset numerical value
output) function
at the rise time of the coincidence output 1 and 2.
Comparison
output
function
Coincidence detection
interrupt function
Cam switch function
Preset/replace function
Latch
counter
function
This function outputs an interrupt signal to the CPU module and starts
an interrupt program when the count value matches with the preset
comparison condition.
This function compares the count value with the preset output status
(ON/OFF address) of the coincidence output, and outputs on or off signal
from the coincidence output when they match.
The points for ON/OFF switch can be used up to 16 points.
Normal mode
This function replaces the count value with any preset numerical value.
The function is executed by CH1 Preset/replace command (Y03) or
by the phase Z input terminal (Z1) of the connector for external devices.
Latch counter function by
latch counter input terminal
This function latches the count value, and stores it to the buffer memory.
The function is executed by the latch counter input terminal (LATCH1) of
the connector for external devices.
Latch counter function
(counter function selection)
This function latches the count value, and stores it to the buffer memory.
The function is executed by CH1 Selected counter function start command (Y07)
or by the function input terminal (FUNC1) of the connector for external devices.
This function executes the counter function selection using both
the sequence program and the function input terminal (FUNC1) of
the connector for external devices, or using either of them.
Counter
function
selection
Count disable function
This function stops counting pulses while CH1 Count enable command (Y06) is on.
Latch counter function
This function latches the count value, and stores it to the buffer memory.
Sampling counter function
This function counts pulses that are input during the preset sampling period.
Periodic pulse counter function
This function stores the current value and difference value to
the corresponding buffer memories by the preset cycle time.
Periodic interrupt function
This function outputs an interrupt signal to the CPU module and starts an interrupt
program by the cycle time using the periodic pulse counter function.
Count disable/preset function
According to the status change of the function input terminal (FUNC1) of
the connector for external devices, this function executes the count disable
function and preset/replace function without switching the functions.
Latch counter/preset function
According to the status change of the function input terminal (FUNC1) of
the connector for external devices, this function executes the latch counter
function and preset/replace function without switching the functions.
Normal mode
Internal clock function
This function does the count based on the clock incorporated in the QD65PD2.
Frequency measurement function
This function counts the pulses of the pulse input terminals in phase A
and B, and automatically calculates the frequency.
Frequency
measurement mode
Rotation speed measurement function
This function counts the pulses of the pulse input terminals in phase A
and B, and automatically calculates the rotation speed.
Rotation speed
measurement mode
Pulse measurement function
Pulse
This function measures the function input terminal (FUNC1) of the connector for external
measurement mode
devices or the latch counter input terminal (LATCH1), and calculates the ON width.
PWM output function
This function outputs the specified PWM waveform from any coincidence
output terminals.
General input function
This function stores the status of the general input 1 to 6 terminals (IN1 to IN6)
of the connector for external devices to the input signal (X signal).
General output function
This function stores the status of the general output 1 to 8 terminals (OUT1 to OUT8)
of the connector for external devices to the output signal (Y signal).
Module error collection function
When an error occurs in the QD65PD2, this function sends the error description
to the CPU module. The error description is stored to the memory inside the CPU
module as a module error collection.
*1: The operation mode can be set using switch settings.
2
Normal mode
PWM output mode
Common to
all modes
Performance Specifications
Specifications
Item
Differential input
1 multiple
Counting
speed switch 2 multiples
setting*1
4 multiples
DC input
10 kpps/100 kpps/200 kpps/500 kpps/1 Mpps/2 Mpps
10 kpps/100 kpps/200 kpps
10 kpps/100 kpps/200 kpps/500 kpps/1 Mpps/2 Mpps/4 Mpps
10 kpps/100 kpps/200 kpps/500 kpps/1 Mpps/2 Mpps/4 Mpps/8 Mpps
Number of occupied I/O points
32 points (I/O assignment: Intelligent, 32 points)
Number of channels
2 channels
Phase
Count input
Signal level
signal
(φA, φB)
1-phase input (1 multiple/2 multiples), 2-phase input (1 multiple/2 multiples/4 multiples), CW/CCW
2 3
Counting speed (Maximum)* *
EIA Standards RS-422-A, differential line driver level
(AM26LS31 [manufactured by Texas Instruments] or equivalent)
5/12/24 V DC, 7 to 10 mA
8 Mpps (4 multiples of 2 phases)
200 kpps
Counting range
32-bit signed binary (-2147483648 to 2147483647)
Count, subtraction count, Linear counter format, ring counter format, Preset/replace function, latch counter function
Format
1-phase input (1 multiple/2 multiples), CW/CCW
0.5 μs
1-phase input (1 multiple/2 multiples), CW/CCW
5 μs
2.5 μs 2.5 μs
0.25 μs 0.25 μs
Counter
Minimum count pulse width
(Duty ratio 50%)
(Minimum pulse width in 2 multiples of 1 phase: 0.25 μs)
(Minimum pulse width in 2 multiples of 1 phase: 2.5 μs)
2-phase input (1 multiple/2 multiples/4 multiples)
0.5 μs
2-phase input (1 multiple/2 multiples/4 multiples)
20 μs
10 μs 10 μs
0.25 μs 0.25 μs
5 μs
0.125 μs
(Minimum pulse width in 4 multiples of 2 phases: 0.125 μs) (Minimum pulse width in 4 multiples of 2 phases: 5 μs)
Comparison range
Coincidence output
Coincidence Comparison
In-range output
condition
detection
Not-in-range output
32-bit signed binary
Setting value < Count value, Setting value = Count value, Setting value > Count value
Setting value (lower limit value) ≤ Count value ≤ Setting value (upper limit value)
Count value < Setting value (lower limit value), Setting value (upper limit value) < Count value
Interrupt
Phase Z
External
input
Equipped with a coincidence detection interrupt function
EIA Standards RS-422-A, differential line driver level
(AM26LS31 [manufactured by Texas Instruments] or equivalent): 2 points
Function
5/12/24 V DC, 7 to 10 mA: 2 points
Latch counter
5/12/24 V DC, 7 to 10 mA: 2 points
General input (high speed)
24 V DC, 7 to 10 mA: 2 points
General input (low speed)
External
output
24 V DC, 3 mA: 4 points
Coincidence output (high speed)
Transistor (sink type) output: 2 points 12/24 V DC 0.1 A/point, 0.8 A/common
Coincidence output (low speed)
Transistor (sink type) output: 6 points 12/24 V DC 0.1 A/point, 0.8 A/common
General output
Transistor (sink type) output: 8 points 12/24 V DC 0.1 A/point, 0.8 A/common
Measurement item
Pulse width (ON width/OFF width)
Pulse
Measurement resolution
measurement
Measurement points
100 ns
2 points/channel
Number of output points
Cam
switch
PWM
output
5/12/24 V DC, 7 to 10 mA: 2 points
8 points
Number of steps per output point
Maximum 16 steps/point
Control cycle
1 ms
Difference between each output duration in a channel
Output
Coincidence output (high speed)
frequency
Coincidence output (low speed)
range
100 μs or less
DC and up to 200 kHz
DC and up to 2 kHz
Duty ratio
Any ratio (Can be set by 0.1 μs)
Internal current consumption (5 V DC)
Applicable wire size
0.23 A
0.3 mm2 (22 AWG)(A6CON1 and A6CON4), 0.088 mm2 to 0.24 mm2 (24 to 28 AWG)(A6CON2)
Applicable connector for external wiring (sold separately)
A6CON1, A6CON2, A6CON4
External dimensions
98 (H) × 27.4 (W) × 90 (D) mm
Weight
*1: Counting speed switch setting can be done using the switch setting.
*2: Note that the count may be done incorrectly by inputting pulses whose
phase difference is small between the phase A pulse and phase B pulse.
To check the input waveform of the phase A pulse and phase B pulse, or
to check phase difference between the phase A pulse and phase B pulse.
*3: The counting speed is affected by the pulse rise/fall time.
The number of pulses that can be counted depending on the counting
speed is listed below. Note that the count may be done incorrectly
by counting pulses with long rise/fall time.
0.15 kg
Counting speed
switch setting
8 Mpps
4 Mpps
2 Mpps
Rise/fall time
1 Mpps
500 kpps 200 kpps 100 kpps
10 kpps
*Counting speed=1/T(pps)
Both 1- and 2-phase inputs
t=0.125 μs
2 Mpps
t=0.25 μs or less 1 Mpps
t=0.5 μs or less
t=1.25 μs or less
T
1 Mpps 500 kpps 200 kpps 100 kpps 10 kpps
1 Mpps 500 kpps 200 kpps 100 kpps 10 kpps
500 kpps 500 kpps 200 kpps 100 kpps 10 kpps
200 kpps 200 kpps 100 kpps 10 kpps
t=2.5 μs or less
100 kpps 100 kpps 10 kpps
t=25 μs or less
10 kpps
t=500 μs
10 kpps
500 pps
3
t
t
External Dimensions
QD65PD2
QD65PD2
RUN
CH1 CH2
ERR.
A
B
Z
QD65PD2
CON2
90 (3.54)
(0.16)
4
98 (3.86)
CON1
23 (0.92)
47 (1.85)
137 (5.39)
27.4 (1.08)
Unit: mm (inch)
Product List
Product name
Multi function counter/timer module
Model
Model code
QD65PD2
1W4620
Country/Region
Sales office
Tel/Fax
Country/Region
Sales office
USA
Mitsubishi Electric Automation Inc.
500 Corporate Woods Parkway, Vernon Hills, IL 60061, USA
Tel: +1-847-478-2100
Fax: +1-847-478-0327
China
Brazil
MELCO-TEC Rep. Com.e Assessoria Tecnica Ltda.
Av Paulista, 1439-Cj. 72 Cerqueira Cesar CEP 01311-200,
Sao Paulo, SP, CEP: 01311-200, Brazil
Tel: +55-11-3146-2200
Fax: +55-11-3146-2217
Mitsubishi Electric Automation (China) Ltd.
Tel: +86-21-2322-3030
17/F Chong Hing Finance Center, No.288 West Nanjing Road, Fax: +86-21-2322-3000
Shanghai 200003, China
Tel/Fax
Taiwan
Mitsubishi Electric Europe B.V. German Branch
Gothaer Strasse 8, D-40880 Ratingen, Germany
Tel: +49-2102-486-0
Fax: +49-2102-486-1120
Setsuyo Enterprise Co., Ltd.
6F., No.105 Wu-Kung 3rd.Rd, Wu-Ku Hsiang,
Taipei Hsine, Taiwan
Tel: +886-2-2299-2499
Fax: +886-2-2299-2509
Germany
Korea
UK
Mitsubishi Electric Europe B.V. UK Branch
Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, UK
Tel: +44-1707-276100
Fax: +44-1707-278992
Mitsubishi Electric Automation Korea Co., Ltd.
1480-6, Gayang-dong, Gangseo-ku, Seoul
157-200, Korea
Tel: +82-2-3660-9552
Fax: +82-2-3664-8372
Italy
Mitsubishi Electric Europe B.V. Italy Branch
Viale Colleoni 7-20041 Agrate Brianza (Milano), Italy
Tel: +39-039-60531
Fax: +39-039-6053312
Singapore
Tel: +65-6470-2480
Fax: +65-6476-7439
Spain
Mitsubishi Electric Europe B.V. Spanish Branch
Carretera de Rubi 76-80
E-08190 Sant Cugat del Valles (Barcelona), Spain
Tel: +34-93-565-3131
Fax: +34-93-589-1579
Mitsubishi Electric Asia Pte, Ltd.
307 Alexandra Road #05-01/02,
Mitsubishi Electric Building Singapore 159943
Thailand
Tel: +66-2-517-1326
Fax: +66-2-517-1328
France
Mitsubishi Electric Europe B.V. French Branch
Tel: +33-1-5568-5568
25, Boulevard des Bouvets, F-92741 Nanterre Cedex, France Fax: +33-1-5568-5757
Mitsubishi Electric Automation (Thailand) Co., Ltd.
Bang-Chan Industrial Estate No.111 Soi Serithai 54,
T.Kannayao, A.Kannayao, Bangkok 10230 Thailand
Indonesia
Czech Republic
Mitsubishi Electric Europe B.V. Czech Branch
Avenir Business Park, Radlická 714/113a CZ-158 00 Praha 5
Tel: +420-251-551-470
Fax: +420-251-551-471
P.T. Autoteknindo Sumber Makmur
Muara Karang Selatan Block A/Utara No.1 Kav.
No.11, Kawasan Industri/Pergudangan, Jakarta-Utara
P.O. Box 5045 Jakarta 11050, Indonesia
Tel: +62-21-663-0833
Fax: +62-21-663-0832
Poland
Mitsubishi Electric Europe B.V. Polish Branch
ul. Krakowska 50 32-083 Balice, Poland
Tel: +48-12-630-47-00
Fax: +48-12-630-47-01
India
Mitsubishi Electric Europe B.V. Moscow Office
52/3, Kosmodamianskaya nab., 115054, Moscow, Russia
Tel: +7-812-633-3497
Fax: +7-812-633-3499
Messung Systems Pvt., Ltd.
Electronic Sadan NO: III Unit No.15, M.I.D.C. Bhosari,
Pune-411026, India
Tel: +91-20-2712-3130
Fax: +91-20-2712-8108
Russia
Australia
South Africa
Circuit Breaker Industries Ltd.
Private Bag 2016, ZA-1600 Isando, South Africa
Tel: +27-11-928-2000
Fax: +27-11-392-2354
Mitsubishi Electric Australia Pty. Ltd.
348 Victoria Road, Rydalmere, N.S.W. 2116, Australia
Tel: +61-2-9684-7777
Fax: +61-2-9684-7245
HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS: 1-14, YADAMINAMI 5, HIGASIKU, NAGOYA, JAPAN
1102 (MDOC)
Specifications subject to change without notice.
Printed in Japan on recycled paper.