W
ea
e'r
lmo
where!
very
st e
PRECISION DEEP-DRAWING PARTS
We
' re
ng
ir vi
d
Sensor sleeve
o u!
y
h
t
wi
Sleeve for quickdisconnect connector
Magnet controller
for power steering
Motor housing
A PARTNER OF INDUSTRY
MORE THAN 125 YEARS
Customer satisfaction
Our company looks back on over 125
years of history. Products and
production possibilities have been
adapted to the course of time.
However, the faithfulness to the
location of Solingen and the partner-
02
ship-based relationship to customers, suppliers and employees have
remained. Our top-priority maxim
has remained as well: customer
satisfaction.
FOR
Quality
The requirements of our customers
have become noticeably more stringent
in the past years. Our level of quality
control has been continuously and consistently adapted to these challenges.
The objectives of our company policy
are, with regard to precision and quality, to consolidate a leading position
in the market and to consolidate the
name of J.C. König as a synonym for
outstanding quality.
All the sequences are accompanied
and checked according to our certified
quality management system (ISO/
TS 16949:2009).
We procure materials exclusively from
selected suppliers which are integrated
into our quality management system.
With u
s, it
's
so
nic
e
a
spl
to
bout!
sh a
Sparkler
Environment
Even if our products are made of metal
and therefore have good recyclability,
the manufacturing process affects the
environment. Keeping these burdens
as low as possible is our aim which we
are pursuing consistently.
Sleeve
Employees
Just like we externally consider ourselves to be a partner of industry, we
maintain the partnership-based interplay amongst ourselves.
We are successful only due to our joint
know-how and joint efforts.
Sanitary
equipment
Products
Today, more than 110 employees work
for the fourth generation of our family business. High-precision deep-drawn parts
made of stainless steel, steel and nonferrous metals are produced in modern
fabrication facilities. Our production concentrates on thin-walled hollow bodies
with wall thicknesses of 0.15 - 2.0 mm.
Every year, approx. 800 t of high-grade
steel, 900 t of steel and 25 t of nonferrous metals are processed in our
company. The know-how of our employees, in conjunction with ultramodern production installations, makes it
possible for us to manufacture the most
complicated geometries which require
more than 20 forming steps in extreme
cases. And that while complying with
the demanded precision and quality.
03
We'r
ei
n th
el
i gh
t!
Burner holding clip
ENGINEERING AND TOOLMAKING
Engineering
The innovative spirit of our design
engineers, combined with corresponding hardware and software, is the basis
for the conversion of new ideas into
practicable, economically viable solutions. What is conceivable is feasible
04
as well. And what is still a turned part
today will, for example, be a more costeffective deep-drawn part tomorrow.
Intensive partnership-based discussions
with the customer are the starting
point of such creative processes.
Design
It is still a long, exciting path from
the origin of an idea to the series
production.
Which processing steps does the
material permit and which sequence
leads to the optimum product?
dri
v
!
With
us,
y
ou
es
ly
afe
Airbags
ABS
Toolmaking
Our toolmaking is the direct continuation of the engineering.
The finest mechanical precision work
with the aid of ultramodern CNC
technology creates the basis for
smooth series production.
Magnet housing
for rollover bar
In the trial phase, the tools are optimised until the result meets the requirements in full.
Quality and economic viability profit
by this and assure customer satisfaction.
Braking system for
commercial vehicles
Quick access
Not only our input material store but
also the tool store are organised in
such a way that production changes
cause only minimum downtimes. This
also includes the maintenance of
tools.
05
We're environment
ally
aw
ar
e
!
Sensor
Clamping sleeve
Camshaft adjuster
for fuel reduction
Magnet pot
for fuel reduction
FA B R I C AT I O N P O S S I B I L I T I E S
Transfer presses and
automatic punching machines
Our fabrication installations are
something to be proud of. 16 differently designed transfer presses and 9
automatic punching machines give us
the flexibility of optimum machine
utilisation. That not only assures our
Transfer presses
Pressing force: 600 – 1500 kN
• Max. number of stages: 21
• Max. drawn part height: 90 mm
•
Automatic punching machines
Pressing force: 630 – 2500 kN
Max. drawn part length: 45 mm
• Max. table length: 2000 mm
•
•
06
quality claim but also permits economically viable production for us. Due to
regular care, maintenance and investment, we have at our disposal modern
machinery with which we can comply
with the tight tolerances which we
have promised to our customers.
In order to be able to satisfy future
requirements at our location, our
management has arranged for the
possibility of later extensions.
We're in the lock!
Pre- and after treatment
The handling of the material in the deepdrawing process is a rather complicated matter. On the one hand, not only
the material to be formed but also the
tool itself must be protected by suitable
lubricants in the process. On the other
hand, the corresponding adherent substances must be completely removed
from the finished part. In addition to all
these requirements, there is also the
environmental aspect. With the aid of
modern deep-drawing oils and emulsions, our know-how and corresponding technology, we warrant that
the parts are processed in a way which
is gentle on the materials, that the parts
are subsequently free from residues
and, last but not least, that the environmental aspect is taken into account.
Cap for locking cylinder
Locking systems
Materials
The deep-drawn parts in our production
are made of steel, high-grade steel and
the most diverse non-ferrous alloys.
Each material has specific properties
which need to be taken into consideration in the forming process.
The non-binding consulting in advance
already creates those approaches to
drawing technology solutions which
customers can use during the development of their products.
07
We
're
the
in
g e!
frid
Gas meter
White metal
goods
Sensor sleeve
S U R FA C E S
Mechanical surfaces
A wide selection of abrasives and
polishing agents, utilised on differently
designed installations, allow us to design the surface exactly according
to the customers‘ wishes: bright polishing, tumbling polishing or vibratory
grinding (deburring).
08
Electroplated surfaces
Possible in barrel and frame goods
according to DIN and customers‘
standards. Ni, Zn, ZnFe, ZnNi etc.
External partners perform these tasks
with the same quality claim on which
our entire production is also based.
Heat treatment
• Oxidation annealing
• Recrystallisation annealing
• Gas nitrocarburisation and
post-oxidation
• Kolsterisation
We
'
the
n
i
re
g machine!
n
i
h
s
wa
Service water pump
Spherical cap
according to ISO/TS 16949 : 2009.
All the measures are defined clearly,
monitored and refined continuously.
Internal audits are carried out regularly
for this purpose.
Documentation
A comprehensive system for the
collection of operating and process
data was installed successfully. The
obtained data is used in order to recognise any weak spots and to avoid
any wastage of resources.
QUALITY
Quality management
A basis principle of our company
policy is the zero-defect strategy.
Each employee acts according to
the motto, „Avoiding defects before
recognising defects“.
Our quality management is certified
09
We're
in
Magnet housing
Lambda probes
the
car
!
Xenon headlight
MARKETS AND LOGISTICS
Automotive equipment
For example, housings for airbags,
ABS, lambda probes, sensors, fuel regulation, guide tubes, locking systems,
heating cartridges and hub caps.
More than 60 % of our production
goes into this market segment.
Sanitary equipment
Components for shower hoses, shower
fittings and water taps.
Electrotechnology
Parts for lighting technology as well as
components for floodlight installations.
Domestic appliances
Temperature sensors for coffee
machines and dishwashers, bearing
housings for washing machines and
components for gas meters.
Locking technology
Sleeves for locking cylinders as well as
covering and decorative caps.
Control and measurement
technology
For example, housings and guide sleeves
for switching and proportional magnets
as well as sleeves for sensor equipment.
Mechanical and installation
engineering
For example, components for the control
of pneumatic and hydraulic systems.
10
re
We'
producing too!
Installation controller
with manual trip
Individual logistic solutions
From the material supply via the production right up to the delivery according to the needs, customers profit
from our flexible logistics. The individual requirements of the customers
determine the logistical concept.
Protective hood for
controller
• Setting - up of minimum stocks
• Non-returnable or reusable
packaging
• Customer-specific special solutions
11
SERVICE
Our customers can rely on us at all
times. Their needs are our priority.
We are not satisfied until our customer is satisfied, too. This applies to all
phases of our customer relationships:
From the first meeting and the initial
consultation, to the design and tool
construction, production, quality control, and delivery.
This maxim is firmly rooted in our
corporate mission and is also put to
practice. We deliver proof of this on
a daily basis, during ups as well as
downs. Our competent staff at company headquarters will connect you
directly to the person you need.
ZERTIFIKAT
gt, dass
Hiermit wird bescheini
ng & Co. KG
J. C. König Stiftu
Martinstraße 26
42655 Solingen
ementsystem eingeführ
ein Qualitätsmanag
.
t hat und anwendet
teilen von
Geltungsbereich:
igen Präzisions-Tiefzieh
Herstellung von dünnwand
Automobilindustrie
0,2 bis 2mm Wandstär
ke für die
erbracht, dass dieses
wurde der Nachweis
ion erfüllt:
tiert in einem Bericht,
Technischen Spezifikat
en der folgenden
Durch ein Audit, dokumen
ntsystem die Forderung
Qualitätsmanageme
: 2009
ISO/TS 16949
twicklung)
(ohne Produkten
heidung
Zertifizierungsentsc
gültig bis
Dieses Zertifikat ist
Zertifikat-Registrier
-Nr.
IATF-Nr.
Frankfurt am Main
2013-03-07
2016-03-06
066402 TS09
0158262
2013-03-07
DQS GmbH
Michael Drechsel
Geschäftsführer
IATF Contract Office:
anz-Straße 21, 60433
DQS GmbH, August-Sch
Frankfurt am Main
PRECISION DEEP-DRAWING PARTS
J.C. König Stiftung & Co. KG
Martinstraße 26
42655 Solingen
Phone: +49 (0) 212 - 22 223 - 0
Fax:
+49 (0) 212 - 22 223 - 99
E-Mail:[email protected]