CUPOLA MELTING FRONT SLAGGING

CUPOLA MELTING FRONT SLAGGING
GAS OFFTAKE
RENO NC GUN 70 w/2% needles
JET CAST SUPER ABRADE 60 w/2% needles
RENO GUN ABRADE 60 w/2% needles
LOWER STACK (below charge door)
RENO NC 85 (cast)
RENO CAST SUPER ABRADE 60
MELT/COMBUSTION ZONE
RENO JC NC 90 (pipe shop-high steel charge)
RENO NC 908 (pipe shop-high steel charge)
RENO NC 6044 HT (automotive-low steel charge)
GUN MAINTENANCE
RENO GUN BTW (well)
RENO NC GUN 908 (melt zone)
RENO NC GUN 90 (melt zone)
RENO NC GUN 6044 HT (melt zone)
RENO NC GUN 70 w/2% needles (stack)
BOTTOM
RENO ROCK BTW-C (ram)
RENO RAM 85 GP
RENO RM 70 G
BOTTOM SAND
CUPOLA TROUGH & BACKUP LINING
RENO ROCK BTW-C (ram/plastic)
RENO NC 810 (cast)
RENO IRON CAST
RENO NC 6044 (backup lining)
CUPOLA WELL & TAPHOLE
RENO NC SIC (well)
RENO NC 810 (well)
RENO ROCK BTW C (taphole)
RUNNER
RENO PL 70 P
RENO NC 70 (cast)
RENO CAST 85 UL
CUPOLA ABOVE CHARGE OFFTAKE
GAS OFFTAKE
RENO GUN 28
RENO GUN ABRADE 60 w/2% needles
CUPOLA CHARGE OPENING
RENO CAST SUPER ABRADE 60
LOWER STACK (below charge door)
RENO NC 85 (cast)
MELT/COMBUSTION ZONE
RENO JC NC 90 (pipe shop-high steel charge)
RENO NC 908 (pipe shop-high steel charge)
RENO NC 6044 HT (automotive-low steel charge)
GUN MAINTENANCE
RENO GUN BTW (well)
RENO NC GUN 908 (melt zone)
RENO NC GUN 90 (melt zone)
RENO NC GUN 6044 HT (melt zone)
RENO NC GUN 70 w/2% needles (stack)
BOTTOM
RENO ROCK BTW-C (ram)
RENO RAM 85 GP
RENO RM 70 G
BOTTOM SAND
CUPOLA TROUGH & BACKUP LINING
RENO ROCK BTW-C (ram/plastic)
RENO NC 810 (cast)
RENO IRON CAST
RENO NC 6044 (backup lining)
CUPOLA WELL & TAPHOLE
RENO NC SIC (well)
RENO NC 810 (well)
RENO ROCK BTW C (taphole)
RUNNER
RENO PL 70 P
RENO NC 70 (cast)
RENO CAST 85 UL
LINED CUPOLA WITH SIPHON BOX
GAS OFFTAKE
RENO NC GUN 70 w/2% needles
JET CAST SUPER ABRADE 60 w/2% needles
RENO GUN ABRADE 60 w/2% needles
LOWER STACK (below charge door)
RENO NC 85 (cast)
RENO CAST SUPER ABRADE 60
MELT/COMBUSTION ZONE
RENO JC NC 90 (pipe shop-high steel charge)
RENO NC 908 (pipe shop-high steel charge)
RENO NC 6044 HT (automotive-low steel charge)
GUN MAINTENANCE
RENO GUN BTW (well)
RENO NC GUN 908 (melt zone)
RENO NC GUN 90 (melt zone)
RENO NC GUN 6044 HT (melt zone)
RENO NC GUN 70 w/2% needles (stack)
HEARTH
RENO NC 810 (cast well)
RENO ROCK BTW -C
SIPHON BOX
RENO ROCK BTW-C
RENO NC 810 (cast)
RENO IRON CAST
RUNNER
RENO PL 70 P
RENO NC 70 (cast)
RENO CAST 85 UL
PRESSURE POUR FURNACE
HOT FACE LINING
RENO NC 810
RENO NC SIC
RENO IRON CAST
RENO NC 85 (gray iron)
VESSEL INSULATING LINING
HD CERAMIC FIBER BOARD
INSULATING FIRE BRICK
COVER HOT FACE
RENO NC 50 COARSE
RENO CAST 50 UL
RENO CAST 60 L-2
COVER INSULATING LINING
RENO NC GUN 60 LW
HD CERAMIC FIBER BOARD
CORELESS INDUCTION FURNACE IRON
HOT FACE
RENO MULVIBE 75
RENO SIL 1.0
PUSHER BLOCK
RENO CAST SUPER ABRADE 60
UPPER/LOWER RING
RENO NC 70
RENO CAST 95 LCT
HOT FACE REPAIR
RENO PL 70 P
RENO PUTTY 80 FF
RENO NC GUN 70
SLAG REMOVAL TOOL – RENO BLAKICE
SPOUT
RENO PL 70 P
RENO PLASTIC 85 P
RENO CAST 70 KH (precast shape)
RENO PL 349 CRM-7
COVER
RENO NC 50 COARSE
RENO CAST 60 L-2
RENO CAST 50 UL w/wire
COAT IT AL (surface treatment)
TOP CAP
RENO PL 70 P
RENO PLASTIC 85 P
RENO MO SUPER MORTAR (surface prep)
CHANNEL HOLDING FURNACES
HOT FACE
RENO NC 810
RENO NC SIC
RENO IRON CAST
RENO NC 85 (floor)
BACK UP LINING
3” 70% AL BRICK
INSULATING BOARD
HD CERAMIC FIBER BOARD
INSULATING PAPER
SPOUT LINING
RENO NC 810
RENO NC 85
COVER HOT FACE
RENO NC 50 COARSE
RENO CAST 50 UL
RENO CAST 60 L-2
COVER INSULATING LINING
RENO NC GUN 60 LW
HD CERAMIC FIBER BOARD
LADLE APPLICATIONS
DUCTILE TREATMENT LADLE
RENO NC 810
RENO NC 6044
RENO IRON CAST
RENO NC 6059
RENO CAST 85 UL
RENO NC 60 (pipe shop)
RENO NC BLAKCAST (pipe shop)
RENO CAST 65 CLC
RENO NC 906 (bottom dams)
FORE-HEARTH LADLES
RENO NC 810
RENO IRON CAST
RENO NC 6059
RENO NC 85
RENO CAST 85 UL
RENO RM 70 PV
DE-SULPHURIZATION LADLE
RENO NC 6059
RENO NC 85
RENO NC BLAKCAST
RENO NC 60
RENO CAST 65 CLC
RENO CAST 70 CLC
RENO CAST 30 (bottom around plug)
TRANSFER LADLES
RENO NC 60
RENO CAST 65 CLC
RENO CAST 60 CLC
RENO CAST 50 UL
RENO CAST 30
RENO CAST 60L
RENO NC 50 COARSE
POURING BOXES
RENO NC 60
RENO CAST 65 CLC
RENO NC 50 COARSE
RENO NC CAST 906 (pre-cast nozzles)
COMBUSTORS AND DUCTS
RENO LITE GUN 20-45 (back up)
RENO GUN 28
RENO MULABRADE G
JET CAST SUPER ABRADE 60
MAINTENANCE PRODUCTS
PLASTICS
RENO PL 70 P
RENO PLASTIC 85 P
RENO
BTW-C PLASTIC
MORTARS
MO SUPER
MO 80 PT
PUTTY
RENO PUTTY 80 FF
RENO PT 70 PF
RENO PUTTY 55
ANTI-ADHERANCE
RENO BLAKICE
CERAMIC FIBER BLANKET
SERVICE
MATERIAL
BINDER/WATER
CHEMISTRY
TEMP
REQUIRED
REQUIRED
Al₂O₃
SiO₂
Fe₂O₃
TiO₂
CaO
P₂O₅
B₂O₃
(°F)
Lbs./Cu.Ft
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
PRODUCT NAME
ABRASION
LOSS
SiC+C
MOR
After
1500°F
CCS
After
1500°F
After 1500°F
(%)
(psi)
(psi)
(cc)
1,0001,250
1,4001,650
955-1,430
4,2505,500
7,8009,000
6,7409,070
5,300
7,6608,400
6,2007,000
<5
<5
<8
NO-CEMENT
RENO NC 70
3000
165
9.5 - 11
68
31
<0.9
<1.5
RENO NC 85
3100
185
9 - 10
85 - 88
7-9
<1.1
2.5-3
RENO JC NC 90
3200
183
9 - 10
92-93
6-7
0.1
<0.1
RENO JET CAST NC 908
3200
186
9 - 10
85.8
6.6
0.1
RENO NC 6044 HT
3100
177
9 - 10
80
8
0.3
0.1
13-14
RENO NC 6044
3000
178
8.5 - 9.5
76
5
0.8
2.5
15-16
1,820
1,6001,723
1,8001,920
RENO NC 810
3000
193
7-8
76
7
1.6
15
1,834
RENO NC SIC
3000
190
9 - 10
68
7
1.6
23
RENO NC 50 COARSE
2850
148
10-11
50-52
46
900-1,100
1,1001,450
11,915
6,5008,000
7,4007,750
RENO NC 6059
3000
175
9 - 10
81
8-9
RENO NC 60
3000
160
9.5-10.5
57-62
40
0.75
1.80
1,450
1,2001,450
>10,000
5,8007,400
<11
RENO NC BLAKCAST
3000
160
10-11.5
67
29
<0.9
<1
1,260
4,806
<8
RENO NC 906
3200
186
9 - 10
87.3
6.6
0.1
1,820
5,300
<6
2,880
11,544
3.5
13,000
6,0007,000
0.3
0.8
1.6
2-3
0.2
7
0.3
<9.2
<4
<4
<5
<6
<7
LOW CEMENT
JC SUPER ABRADE 60
3000
150
5-6
57.1
37.6
RENO IRON CAST
3000
180
4.5 - 5.5
78
9
RENO CAST 85 UL
3100
170
5-6
83
10
RENO CAST 50 UL
3000
145
6.5 - 7
49-50
RENO CAST 95 LC
3200
190
4-5
RENO CAST 60 CLC
3000
148
RENO CAST 65 CLC
3000
160
RENO CAST 70 CLC
3100
160
5-6
0.9
1.6
2.2
2
1
1
2.6
0.7
2,660
1,6001,725
46
0.8
1.2
1.4
1,950
10,800
<8
98
0.3
0.1
Nil
1.5
1,750
11,100
<5
5-6
59.8
34.9
0.9
1.6
2
2,540
9,500
3.7
5 - 6.5
65-66
30
1
1.9
1.7
2,660
9,420
68.6
25.6
1
2.1
2
2,320
9,700
8.6
CONVENTIONAL
RENO CAST 30
3000
136
9 - 10
55.5
38.4
0.9
1.5
3.3
500
2,300
RENO CAST 60L
3100
147
9 - 10
62.3
31.2
0.9
1.7
3.5
780
3,500
RENO CAST 60L-2
3100
147
9 - 10
62.3
31.2
0.9
1.7
3.5
780
3,500
<6.3
SERVICE
MATERIAL
BINDER/WATER
CHEMISTRY
CCS
After
1500°F
ABRASION LOSS
SiC+C
MOR
After
1500°F
TEMP
REQUIRED
REQUIRED
Al₂O₃
SiO₂
Fe₂O₃
TiO₂
CaO
P₂O₅
B₂O₃
(°F)
Lbs./Cu.Ft
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(%)
(psi)
(psi)
(cc)
1,625
<13.7
500-600
9,873
1,9002,300
0.3
1,670
8,200
0.03
1,626
950
1,3001,520
8,550
4,3705,800
6,0257,480
After 1500°F
GUNNITES
RENO GUN ABRADE 60
3000
140
Add @ Nozzle
62.8
31
0.8
1.5
3
RENO GUN BTW
3000
153
Add @ Nozzle
45.9
10.4
<0.4
1.1
0.1
RENO NC GUN 908
3200
176
Add @ Nozzle
84.2
8.6
0.1
RENO NC GUN 90
3200
183
Add @ Nozzle
91
8
0.1
0.07
RENO NC GUN 6044 HT
3100
157
10 - 12
79
8
0.3
0.1
RENO NC GUN 70
3000
150
10 - 11
65 - 67
30 - 32
<0.9
<1.5
RENO GUN 28
2800
130
Add @ Nozzle
48 - 50
40 - 41
1.1
1.6
5-6
950
3,750
RENO NC GUN 60 LW
2000
60
23 - 25
20
76
2.6
0.1
0.2
255
2,481
RENO ROCK BTW-C
3000
186
69
3.5
<1
1.8
Nil
15-20
677
2,600
RENO RAM 85 GP
3000
170
71.9
10.7
1.6
2.4
0.1
12.7
615
2,200
RENO RM 70 G
BOTTOM SAND
3100
2900
163
140
69.5
5.8
10.4
90.5
1.5
1.6
2.9
0.4
0.3
0.1
10.7
225
1,260
RENO RM 70 PV
3050
155
51
43.5
0.8
1.5
Nil
RENO PL 70 P
3100
168
70.4
23.8
1
1.7
0.1
2.7
RENO PLASTIC 85 P
3100
180
84-85
8-9
0.8
2.1
0.2
3.3
750
1,6501,850
2,100
4,9007,000
RENO PL 349 CRM-7
3400
200
85.3
3.7
0.2
Nil
Nil
3.3
1,570
3,180
RENO MO SUPER
3000
450 lb/m 9"
eq
200-250
500-850
RENO PUTTY 80 FF
3200
675
2000
RENO MO 80 PT
525-700
1,6002,000
39-41
13-14
<7
<11
11.3
RAMS
3
PLASTICS
MORTARS/PUTTY/COATINGS
44-46
47-49
0.9
1.7
0.1
85
5-6
<1.4
3200
175
450 lb/m 9"
eq
78.8
11.2
1.1
3.4
0.1
4.9
RENO PT 70 PF
3100
160
68.9
23.5
1.7
2.1
0.1
3.0
RENO PUTTY 55
3000
150
55
39
0.8
1.3
0.1
3.1
COAT IT AL
2900
185
92
7.7
0.05
RENO BLAKICE
2900
110
10.3
86.7
0.2
0.1
0.1
RENO MULVIBE 75
3100
163
73-75
24-25
0.1
RENO SIL 1.0
3100
135
1.8-2.0
97-97.5
0.1
25
2-3
0.9
DRI-VIBE
0.1
1.0
0.1
1.0
<6
The data presented represents typical average results obtained by testing under ASTM or
other acceptable procedures as required. They are subject to normal variations and should
not be used for specification purposes.