Connecting people now and in the future Automotive Ethernet AEC-Q200 100BASE-TX and 1000BASE-T Ethernet Magnetics Product Training www.pulseelectronics.com | © Copyright 2015, Electronics All rights reserved. Pulse Electronics - All material is Pulse Company Confidential Automotive Ethernet The Automotive Market place is now becoming an expanding arena for showcasing the flexibility and adaptiveness of traditional IEEE 802.3 Ethernet in the automotive environment. The demand for more bandwidth is driven by the motorist and their needs: INFOTAINMENT - Audio, Video, SatNav, Phone, Media, Web connectivity ADVANCED DRIVER ASSIST (ADAS) - Camera Systems (Park4U, Surround View) Lane change, Speed, Braking and Blind spot and Collision warnings ELECTRIC VEHICLE - Battery Management system (BMS) – Cell protection and Charge level display CONNECTED/ SELF DRIVE CAR - Car to Car and Car to Curb communication, Adaptive cruise control and Self parking All these added features and applications need fast, reliable connection between a variety of sensors and control units. Pulse Electronics has launched the “HMxxxxNL” series of AEC-Q200 Automotive qualified parts for these applications Pulse Electronics - All material is Company Confidential AEC-Q Explained What is AEC-Q? AEC-Q stands for the Automobile Engineering Council and the “Q” refers to the Quality program that unifies the Automobile Industry across all the continents. It covers all electronic components that can be used in the automotive market and is a set of accelerated stress tests which have to be passed. AEC-Q100 Covers Active components (Silicon diode, Processors, PHYs, LEDs) AEC-Q200 Covers Passive components (Inductors, Resistors, Capacitor, etc.) Note: Pulse products fall under AEC-Q200 requirements What does it do? Each type of component has a specific table of requirements which have to be meet in design, production, and if any changes are made. The five major tests for Pulse “HM” series of transformers are : Temperature exposure 1000 hours at maximum operating limit (i.e. 105oC) Thermal Shock 1000 cycles from lower to upper limit (i.e. -40oC to +125oC) Moisture exposure 1000 hours 85oC/85% RH Mechanical Vibration 5gs for 20mins, 12 cycles and 3 orientations Heat & Solder Resist Flammability and J-STD-002 - 245 -255oC or 260oC Source: AEC_Q200_Rev.D June 2010 Pulse Electronics - All material is Company Confidential AEC-Q200 Ethernet Magnetics Key Functions Provide highly reliable product by design and testing Provide safety isolation of 1500Vrms, 60seconds minimum Support AutoMDIX - TX and RX can be swapped Provide common mode noise rejection for improved EMI performance Center-Taps (CT) Cable Side Chip (IC) Side 1:1 Isolation Transformer Common-mode choke Figure 1 – Basic Schematic (one channel shown) Pulse Electronics - All material is Company Confidential Pulse AEC-Q200 Ethernet Magnetics Key Features Fully qualified to AEC-Q200 Operating temperature -40°C up to +125°C Industry standard SMD footprints Multiple packaging options RoHS and REACH compliant Meets IEEE 802.3u/ab standards and supports AutoMDIX Production released, parts are available in distribution TS-19649 certification capable Automotive Temperature Grade Temperature Grade Grade 0 Grade 1 Grade 2 Grade 3 Grade 4 Min. Max. -40°C -40°C -40°C -40°C 0°C +150°C +125°C +105°C +85°C +70°C Pulse Part List- AEC-Q200 Ethernet Magnetics Part Number Speed # of Ports Operating Temp. HM0068ANL 100BASE-TX Single -40°C to +105°C HM1188NL 100BASE-TX Single -40°C to +105°C HM1234FNL 100BASE-TX Dual -40°C to +105°C HM1225NL 100BASE-TX Single -40°C to +95°C HM5004EFNL 1000BASE-T Single -40°C to +105°C HM5149NL 1000BASE-T Single -40°C to +125°C HM6098FNL 1000BASE-T, POE+ Single -40°C to +105°C HM-Series Ethernet Transformers Note: Additional package options and Operating temp. available upon request Pulse Electronics - All material is Company Confidential AEC-Q200 Ethernet Magnetics PCB Layout Recommendations Keep signal traces from IC to magnetics module as short as possible. Avoid PCB traces with 90-degree bends. Ensure that there is no contiguous ground plane underneath the module. Using BST (75Ω resistors and high voltage capacitor to chassis ground) to terminate cable side CTs is advisable for best EMI performance. Follow PHY manufacture’s application notes for further layout suggestions Follow suggested land pattern per Pulse datasheets. A few examples are listed below. Pulse Electronics - All material is Company Confidential Typical Applications - Infotainment Ethernet Audio Video Bridging (AVB) used to link variety of devices over 2 x Twisted Pair: Video/audio Head Units & Switch Transmit PMD MLT-3 MII 100Base-TX PHY (Fast Ethernet) 4B/5B Uni-Direct onal; per Twisted Pair 100MBit/s, 125MBaud Bluetooth & Wi-Fi Receive Information Display Instrument Display Panel Passenger Display (Front/Back) Blu-ray, DVD players CD / Radio receivers Amplifiers GPS Navigation system 3G/4G Phone and Data hub External Inputs – Game Consoles Internal Wi-Fi Hot-Spot Rear Camera LCD LCD S w itc h Multichannel Amplifier GPS & Satellite Link CD / DVD Player Pulse Electronics - All material is Company Confidential Rear View Camera Typical Applications – Battery Management Systems Linear Tech LTC6804 Multicell Battery Monitors Measures Up to 12 Battery Cells in Series Stackable Architecture Supports 100s of Cells Built-In isoSPI™ Interface: 1Mbps Isolated Serial Communications Uses a Single Twisted Pair, Up to 100 Meters Low EMI Susceptibility and Emissions HM1190NL = Single channel 2500V isolation Pulse Electronics - All material is Company Confidential Thank You Pulse Electronics - All material is Company Confidential
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