The University of Toledo The University of Toledo Digital Repository Theses and Dissertations 2005 Measurements of spark ignition energy of n-octane and i-octane Lisa M. Rimpf The University of Toledo Follow this and additional works at: http://utdr.utoledo.edu/theses-dissertations Recommended Citation Rimpf, Lisa M., "Measurements of spark ignition energy of n-octane and i-octane" (2005). Theses and Dissertations. 1458. http://utdr.utoledo.edu/theses-dissertations/1458 This Thesis is brought to you for free and open access by The University of Toledo Digital Repository. It has been accepted for inclusion in Theses and Dissertations by an authorized administrator of The University of Toledo Digital Repository. For more information, please see the repository's About page. A Thesis Entitled MEASUREMENTS OF SPARK IGNITION ENERGY OF n-OCTANE AND i-OCTANE by Lisa M. Rimpf Submitted as partial fulfillment of the requirements for the Master of Science in Chemical Engineering ____________________________________ Advisor: Dr. Kenneth J. DeWitt ____________________________________ Advisor: Dr. Martin J. Rabinowitz ____________________________________ Dr. Soon Muk Hwang ____________________________________ Dr. Constance A. Schall ____________________________________ Graduate School The University of Toledo December 2005 The University of Toledo College of Engineering I HEREBY RECOMMEND THAT THE THESIS PREPARED UNDER MY SUPERVISION BY Lisa M. Rimpf ENTITLED MEASUREMENTS OF SPARK IGNITION ENERGY OF n-OCTANE AND i-OCTANE BE ACCEPTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF Master of Science in Chemical Engineering Thesis Advisor: Dr. Kenneth J. DeWitt, The University of Toledo Thesis Advisor: Dr. Martin J. Rabinowitz, The NASA Glenn Research Center Recommendation concurred by Committee on Final Examination Dr. Soon Muk Hwang Dr. Constance A. Schall Dr. Mohamed Samir Hefzy, Associate Dean of Graduate Studies, College of Engineering ABSTRACT MEASUREMENTS OF SPARK IGNITION ENERGY OF n-OCTANE AND i-OCTANE Lisa M. Rimpf Submitted as partial fulfillment of the requirements for The Master of Science in Chemical Engineering Degree The University of Toledo December 2005 Spark ignition energies were examined for various small hydrocarbons in the 1940’s and 1950’s related to mine gas explosions. In 1996, the TWA flight 800 center wing tank explosion focused interest on the measurement of aviation fuel minimum ignition energy. The goal of this study is to obtain spark ignition energy data and acquire the resultant pressure rise for n-octane and i-octane combustion as the selected species of jet fuel. Using a composite electrical spark system, ignition energy was plotted versus dc-arc spark duration time while varying the fuel/air mixture equivalence ratio, φ. For rich mixtures of i-octane, the minimum ignition energy decreased with spark duration time, reached a minimum value, and then further increased as expected; while results for lean mixtures of n-octane are not so apparent, displaying abrupt irregular behavior. The minimum of the minimum ignition energy (commonly called minimum ignition energy, MIE) for i-octane at φ≅2 was 1.5 mJ which is close to the literature value of 1.35 mJ. Also, reducing the oxygen content appears to raise the minimum ignition energy and lessen the pressure rise. The ignition process (ignition + successful flame propagation) iii was analyzed by considering energy furnished from the composite spark and heat release from chemical reactions opposing heat conduction energy losses to the unburned gas and electrodes. Extending and preserving the ignition kernel (plasma kernel) with dc-arc energy is critical for successful flame propagation. In this regard, dc-arc energy deposition rate is more important than the absolute energy supply. Overall, it was shown that ignition energy is dependent upon equivalence ratio as well as spark duration time while pressure rise is also subject to the stoichiometry. iv ACKNOWLEDGEMENTS I would like to extend my deepest gratitude to the many people that have assisted me through this journey of graduate school. Without everyone’s unwavering encouragement this project would not have been possible. Additional commendation goes to The University of Toledo College of Engineering as well as The NASA Glenn Research Center for the finances to facilitate this research. Furthermore, I am grateful to all The University of Toledo faculty members that have instructed me throughout my college career. Special recognition is owed to Dr. Kenneth J. DeWitt for his guidance as my graduate advisor and all the knowledge that he shared with me; may you be granted sustained health. I am indebted to Dr. Martin J. Rabinowitz for teaching me the intricacies of fuel ignition chemistry and guiding me to perform experimental work at his laboratory. Thanks to Dr. Soon Muk Hwang for his constant advice. The mentorship of these individuals has been invaluable. I appreciate the assistance of Mr. Bryan Knepper who worked on the precursor testing and trained me with the initial experimental operation. Mr. Gregg Calhoun, Mr. Bob Bickford, and Mr. Yves Lamothe should be credited for their daily technical services and instruction of practical skills. My family and friends have continually demonstrated support and let me follow my dreams. To my parents, Franz and Hermine, for always believing in me and to my siblings, Tony and Renee, for your understanding – I love you! v TABLE OF CONTENTS ABSTRACT ................................................................................................................. iii ACKNOWLEDGEMENTS...........................................................................................v TABLE OF CONTENTS .............................................................................................vi LIST OF FIGURES................................................................................................... viii LIST OF TABLES.........................................................................................................x INTRODUCTION .........................................................................................................1 LITERATURE REVIEW..............................................................................................3 OBJECTIVE..................................................................................................................7 EXPERIMENTAL.........................................................................................................8 Combustion Vessel .....................................................................................................9 Electrodes .................................................................................................................11 Igniter Circuit...........................................................................................................12 Data Acquisition .......................................................................................................14 Temperature Management System..........................................................................17 Gas Management System .........................................................................................17 Gas Chromatograph.................................................................................................20 Control System .........................................................................................................20 Vapor Pressure .........................................................................................................22 Equilibrium ..............................................................................................................28 Procedure..................................................................................................................28 RESULTS ....................................................................................................................29 Spark Gap Determination........................................................................................30 Methanol Validation Testing ...................................................................................31 i-octane Testing.........................................................................................................34 n-octane Testing .......................................................................................................44 vi DISCUSSION ..............................................................................................................51 CONCLUSION............................................................................................................58 REFERENCES ............................................................................................................59 APPENDICES .............................................................................................................62 APPENDIX A: Fuel Tank Ignitions...........................................................................63 APPENDIX B: Gas Chromatograph Chemstation Reports......................................76 APPENDIX C: Testing Procedure.............................................................................78 APPENDIX D: Data Tables ......................................................................................84 Methanol at 32.5ºC (φ=2.30) in 21% oxygen...........................................................84 Methanol at 22.5ºC (φ=1.23) in 21% oxygen...........................................................85 i-octane at 19.0ºC (φ=3.13) in 21% oxygen .............................................................86 i-octane at 16.5ºC (φ=2.83) in 21% oxygen .............................................................87 i-octane at 14.5ºC (φ=2.61) in 21% oxygen .............................................................88 i-octane at 8.0ºC (φ=2.02) in 21% oxygen ...............................................................89 i-octane at 19.0ºC (φ=3.65) in 18% oxygen .............................................................90 i-octane at 16.5ºC (φ=3.30) in 18% oxygen .............................................................90 n-octane at 35.9ºC (φ=2.02) in 21% oxygen ............................................................91 n-octane at 19.8ºC (φ=1.06) in 21% oxygen ............................................................91 n-octane at 18.3ºC (φ=1.00) in 21% oxygen ............................................................92 n-octane at 17.0ºC (φ=0.95) in 21% oxygen ............................................................93 vii LIST OF FIGURES Figure 1: Combustion vessel testing apparatus................................................................8 Figure 2: Top Hemisphere ..............................................................................................9 Figure 3: Center Cylinder ...............................................................................................9 Figure 4: Bottom Hemisphere.........................................................................................9 Figure 5: Bottom hemisphere close-up of threaded bolt ................................................10 Figure 6: Electrode Arrangement ..................................................................................11 Figure 7: Combustion vessel center section showing electrodes and mixer....................12 Figure 8: Circuit Diagram.............................................................................................13 Figure 9: TDS1 Oscilloscope sample output .................................................................16 Figure 10: TDS2 Oscilloscope sample output ...............................................................16 Figure 11: Gas Management System Schematic............................................................19 Figure 12: Wonderware® Touch Screen Capture..........................................................21 Figure 13: i-octane vapor pressure curve versus temperature ........................................24 Figure 14: i-octane vapor pressure curve vs. temperature explosive region ...................24 Figure 15: n-octane vapor pressure curve versus temperature........................................26 Figure 16: n-octane vapor pressure curve vs. temperature explosive region...................26 Figure 17: Calibration curve of low-speed pressure transducer deviation ......................28 Figure 18: Combustion vessel before and after modification.........................................29 Figure 19: Electrode orientation before and after relocation ..........................................29 Figure 20: Bench top investigation of breakdown voltage versus spark gap ..................30 Figure 21: Curve fit methanol ignition data at 32.5ºC (φ=2.30) in 21% oxygen.............32 Figure 22: Curve fit methanol ignition data at 22.5ºC (φ=1.23) in 21% oxygen.............33 Figure 23: Methanol equivalence ratio versus minimum ignition energy......................34 Figure 24: i-octane ignition data at 19.0ºC (φ=3.13) in 21% oxygen .............................35 viii Figure 25: i-octane ignition data at 16.5ºC (φ=2.83) in 21% oxygen .............................36 Figure 26: i-octane ignition data at 14.5ºC (φ=2.61) in 21% oxygen .............................37 Figure 27: i-octane ignition data at 8.0ºC (φ=2.02) in 21% oxygen ...............................38 Figure 28: i-octane equivalence ratio versus minimum ignition energy .........................39 Figure 29: i-octane ignition data at 19.0ºC with oxygen content of 18% and 21% .........40 Figure 30: i-octane ignition data at 16.5ºC with oxygen content of 18% and 21% .........41 Figure 31: i-octane ignition data showing temperature variation effects ........................42 Figure 32: i-octane pressure rise ignition data versus spark duration .............................43 Figure 33: i-octane pressure rise data range versus equivalence ratio ............................44 Figure 34: n-octane ignition data at 35.9ºC (φ=2.02) in 21% oxygen.............................45 Figure 35: n-octane and i-octane ignition data at φ ≈ 2.0 in 21% oxygen.......................46 Figure 36: n-octane ignition data at 19.8ºC (φ=1.06) in 21% oxygen.............................47 Figure 37: n-octane ignition data at 18.3ºC (φ=1.00) in 21% oxygen.............................48 Figure 38: n-octane ignition data at 17.0ºC (φ=0.95) in 21% oxygen.............................48 Figure 39: n-octane ignition temperature variation effects in 21% oxygen ....................49 Figure B-1: Gas chromatograph species concentration of cylinder air– Trial 1..............76 Figure B-2: Gas chromatograph species concentration of cylinder air– Trial 2..............76 Figure B-3: Gas chromatograph species concentration of cylinder air– Trial 3..............76 Figure B-4: Gas chromatograph species concentration of reduced oxygen– Trial 1 .......77 Figure B-5: Gas chromatograph species concentration of reduced oxygen– Trial 2 .......77 Figure B-6: Gas chromatograph species concentration of reduced oxygen– Trial 3 .......77 Figure C-1: Custom spark gap measuring device ..........................................................78 Figure C-2: Installed insulating foam............................................................................79 Figure C-3: Variable resistor and capacitor placement ..................................................81 Figure C-4: Photograph of circuit box ..........................................................................81 ix LIST OF TABLES Table 1. i-octane Antoine constants for designated temperature range ...........................23 Table 2. i-octane Antoine constants for designated temperature range ...........................23 Table 3. i-octane vapor pressure from the Handbook of Chemistry and Physics ............23 Table 4. n-octane Antoine constants for designated temperature range ..........................25 Table 5. n-octane Antoine constants for designated temperature range ..........................25 Table 6. n-octane vapor pressure from the Handbook of Chemistry and Physics............25 Table 7. Methanol validation testing conditions ............................................................31 Table 8. i-octane testing conditions ...............................................................................35 Table 9. n-octane testing conditions ..............................................................................45 Table D-1. Methanol at 32.5ºC (φ=2.30) in 21% oxygen...............................................84 Table D-2. Methanol at 22.5ºC (φ=1.23) in 21% oxygen...............................................85 Table D-3. i-octane at 19.0ºC (φ=3.13) in 21% oxygen .................................................86 Table D-4. i-octane at 16.5ºC (φ=2.83) in 21% oxygen .................................................87 Table D-5. i-octane at 14.5ºC (φ=2.61) in 21% oxygen .................................................88 Table D-6. i-octane at 8.0ºC (φ=2.02) in 21% oxygen ...................................................89 Table D-7. i-octane at 19.0ºC (φ=3.65) in 18% oxygen .................................................90 Table D-8. i-octane at 16.5ºC (φ=3.30) in 18% oxygen .................................................90 Table D-9. n-octane at 35.9ºC (φ=2.02) in 21% oxygen.................................................91 Table D-10. n-octane at 19.8ºC (φ=1.06) in 21% oxygen...............................................91 Table D-11. n-octane at 18.3ºC (φ=1.00) in 21% oxygen...............................................92 Table D-12. n-octane at 17.0ºC (φ=0.95) in 21% oxygen...............................................93 x INTRODUCTION Trans World Airlines (TWA) flight 800 piqued the interest of investigators after the Boeing 747 exploded not long after take off on July 17, 1996 near Long Island, New York. An official report was finally issued by the National Transportation Safety Board (NTSB) in August 2000 which describes the most probable cause of the accident to be “an explosion of the center wing fuel tank (CWT), resulting from ignition of the flammable fuel/air mixture in the tank. The source of ignition energy for the explosion could not be determined with certainty, but, of the sources evaluated by the investigation, the most likely was a short circuit outside of the CWT that allowed excessive voltage to enter it through electrical wiring associated with the fuel quantity indication system.”1 Collected physical evidence indicated that an overpressure event occurred in the CWT, which is defined as a sharp increase in pressure caused by the explosion during a relatively short time, compromising the structural integrity. Other fuel tank explosions have also been noted on both commercial and government aircraft as well. A detailed description of these other mishaps can be found in Appendix A. Although the ignition sources differ and the outcomes are generally less severe, the common goal remains the same – how to keep an aircraft safe from explosive conditions. While air travel has been employed as a mode of transportation for more than fifty years, the specifics of current aviation fuels are still nebulous to a certain extent. 1 2 Regulated by ASTM D1655, the composition criteria for aviation fuels is rather vague, citing only that they “consist of refined hydrocarbons derived from conventional sources including crude oil, natural gas liquid condensates, heavy oil, shale oil, and oil sands.” Ultimately a blend of several hundred different types of hydrocarbons comprises the final product. Specific physical properties have established maximum/minimum values for critical parameters such as flash point, boiling point, freezing point, as well as other less vital specifications (i.e., sulfur content, corrosion, etc.). With these guidelines, the product leaves the refinery. Even though these methods are in place, a need has been emerging to more deeply understand the behavior of the fuel once it is placed in the aircraft. LITERATURE REVIEW Historically, research on ignition characteristics did not find origins with the aviation industry but rather at the U.S. Bureau of Mines when it opened in 1910. This organization was founded by Congress under the Department of the Interior to conduct research and collect information concerning every aspect of the mining trade. As a part of this group, Lewis and von Elbe et al.2 can be acknowledged for the advancement of spark ignition laboratory experimentation from their study of mine gas (methane/air mixture) in relation to a quenching distance. Guest,3 a contemporary, was the instrument behind the test apparatus construction. This research, completed in the late 1940’s and 1950’s, has been the precedent for minimum ignition energy research and further applications. Lewis and von Elbe state in their renowned text4 that “It is possible to pass small electric sparks through an explosive gas without producing ignition. When the spark energy is increased, a threshold energy is eventually obtained at which the spark becomes incendiary in the sense that a combustion wave propagates from the spark through the volume of gas.” This realization was the defining criteria for the meaning of minimum ignition energy (MIE) where a non-igniting spark must penetrate the gas mixture in the test apparatus prior to a successful characterized ignition. Lewis and von Elbe5 also developed an early theory for flame propagation from an instantaneous point source of 3 4 ignition; thereby, giving rise to the stepwise understanding of ignition kernel formation or dissipation. Their experiments were conducted by investigating critical spark gap distance as well as pressure variation within the 5-inch diameter stainless steel “test bomb.” Two electrodes were mounted centrally, either with stainless steel tips or glass flanges; one was attached to a micrometer for spark gap adjustment. High voltage was supplied by a 0-30 kV DC power supply via a 500 MΩ protective resistor to a rotary charger which discharged through the capacitor busbar. The voltage and capacitance were increased until a spark ignited the pre-mixed gas of known composition. These early trials established that experimental set-up dictates the outcome of the results: spark gap distance, supply voltage, electrode construction, and vapor pressure. In addition to methane, other hydrocarbon data was also published: ethane, propane/cyclopropane, butane/diethyl ether, hexane/cyclohexane/benzene, heptane, and hydrogen. Metzler of the Lewis Flight Propulsion Laboratory of the National Advisory Committee for Aeronautics (NACA) investigated minimum ignition energy for pure hydrocarbons in the C2-C6 series.6 He studied many of the same substances (ethane, ethylene, acetylene, n-hexane, cyclohexane, and benzene) with a similar method as Lewis and von Elbe, achieving somewhat differing results. attributed to the variation in electrode design. This conflicting data can be The needle-like electrodes constructed from “number-74 drills soldered into 1/8-inch brass rod” and “sealed into a 1-inch diameter Lucite insulator” keep the spark from straying to ground.6 This small departure confirms that changes in experimental set-up can affect the results obtained. 5 Calcote and associates7 performed the most extensive early studies related to spark minimum ignition energy and also referenced the work of Lewis and von Elbe. They delved into understanding the affect of experimental equipment as well as the procedure on resultant ignition energies and produced/analyzed a multitude of data for structurally different hydrocarbon molecules. A relevant detail from their experimental procedure is the spark gap irradiation using ultraviolet light to furnish photoelectrons. This reduces the spark breakdown lag and pioneers the concept of the bait electrode used in this thesis. Research performed by Litchfield8,9 for the Federal Bureau of Mines at the Explosives Research Laboratory scrutinized the type of spark ignition source and the relationship between the spark gap and electrode geometries using Schlieren images. These chronological photographs allowed for a greater visual understanding of what occurs at the spark gap with respect to the ensuing shock wave from electric discharge, ignition kernel development, and ultimate energy dissipation. He analyzed these applications of minimum ignition energy to safety engineering although stating in a conclusion that “to prevent spark ignition by preventing energy from accumulating appears practically hopeless.” Between the 1950’s and the following 40 years, progress with spark ignition research was practically idle. During this period, studies focused on issues of flammability as well as a transition away from volatile JP-4 military fuel. Around 1970, both Nestor10 and Kosvic et al.,11 in separate experiments, investigated the aspects of fire within aircraft fuel tanks by simulating conditions of altitude and temperature to 6 determine fuel/air ratios in the ullage. While this research is not directly relevant, it shows the progress of aircraft safety. Contemporary spark ignition tests were exhaustively investigated with Jet-A fuel at The California Institute of Technology by Shepard and colleagues under the auspices of the NTSB in order to better comprehend the TWA 800 accident. They were concerned with reproducing the flight conditions of the incident aircraft to determine probable cause using fundamental preliminary experiments12,13,14 as well as scaled recreations.15,16 Through hundreds of pages of laboratory documentation discussing temperature, vapor pressure, mass loading, and weathering some results can be summarized to say that flash point is not a useful characterization of explosion hazard and that MIE is a strong function of composition. Vapor composition of multicomponent fuel is very different than the bulk liquid. Their ¼-scale CWT replication experiment substantiated that a flame front can propagate rapidly through the closed vessel and provide sufficient pressure rise to cause failure of structural components. Because difficulties are sometimes posed with spark ignition, certain researchers17,18,19 made a transition to laser ignition. “Laser sparks provide a noninvasive method of fuel-air ignition that can be directed to optimal locations within the combustion chamber” and do not have the dependence on electrode geometry and circuitry.18 By comparison though, minimum ignition energy values are appreciably higher with laser ignition when measured against spark ignition even though the ignition process is the same. Explaining this phenomenon still needs clarification but has some theories related to physical differences of electromagnetism and thermal conditions. OBJECTIVE The document presented here is in direct succession to previous work done in this laboratory with regard to methanol minimum ignition energy determination by Bryan E. Knepper.20 The goal of this study is to obtain the spark ignition energies together with the pressure rise after ignition of n-octane and i-octane as the selected jet fuel component species. Unfortunately, there is little to no data available for octane isomer related research. An accepted published value for i-octane minimum ignition energy in air is 1.35 mJ.21 However, for n-octane a reasonable estimate can be established from looking at other alkane hydrocarbons which have been studied. A range of 0.2–0.3 mJ has been compiled by Kuchta22,23 acknowledging that the industry estimate of 0.25 mJ is feasible. Given that jet fuel is a refined natural product, it in no manner represents pure components; therefore, concrete behavioral predictions cannot be made because of origin dependence. However, jet fuel properties can potentially be modeled with a synthetic blend of hydrocarbons. The ultimate intent of this spark ignition research is to create a surrogate fuel to model the performance of jet fuel and create safer operating conditions. Individual component properties would first be measured (here, n-octane and i-octane) followed by binary and ternary, etc. mixtures until the scope of synthetic jet fuel can be understood. While progress related to ignition characteristics is advancing, results are not adequate for adaptation to a feasible system for accident prevention. 7 EXPERIMENTAL The Fire Safe Fuel (fsf) experimental laboratory is located at the National Aeronautics and Space Administration (NASA) Glenn Research Center in the Engine Research Building (ERB) #5: test cell CE-13A and control room CE-15. Figure 1: Combustion vessel testing apparatus Liquid fuel (here, n-octane and i-octane) is vaporized and ignited in a stainless steel combustion vessel using an electric spark. The spark circuitry is designed to create an ionization voltage (breakdown energy) followed by a variable high voltage pulse (arc energy). Spark duration and energy are captured by an oscilloscope using current and voltage probes. Combustion chamber pressure rise is recorded via a high-speed pressure transducer. 8 9 Combustion Vessel The combustion vessel is fabricated from grade 304 stainless steel. This common low-carbon austenitic Chromium-Nickel alloy was chosen for its corrosion resistance and general versatility.24 The four-liter chamber is comprised of three separate sections: top hemisphere, center cylinder, and bottom hemisphere. This assembly is secured together by bolts and safety wire and is suspended from an aluminum frame. Figure 2: Top Hemisphere Figure 3: Center Cylinder Figure 4: Bottom Hemisphere In compliance with NASA Glenn Research Center safety regulations, the vessel was subjected to vigorous pressure testing before use. It has been approved for operating conditions of P=200 psig and T=400oF, although it has passed hydrostatic pressure tests to P=300 psig according to American Society of Mechanical Engineers (ASME) boiler and pressure vessel coding. The pressure-tight seal between the sections is maintained with a Viton rubber O-ring that prevents leaks when the bolts are fastened. The top hemisphere has four available inlets which accommodate the thermocouple, pressure transducers (high speed and low speed) as well as gas inlet and exhaust lines. Three of these access points are utilized while one is available for future use when additional experimental needs arise. 10 The bottom hemisphere retains the liquid fuel and does not possess any monitoring equipment. This section is frequently removed for cleaning between experiments. A large threaded bolt was placed in the bottom, covering the viewing portal, which enlarges the surface area and expedites the liquid fuel evaporation process. See Figure 5. Figure 5: Bottom hemisphere close-up of threaded bolt Additionally there are four circular 1.375-inch diameter framed quartz viewing portals. Two of these portals are located at the apex of each hemisphere to achieve a cross sectional view of the spark region, while the other two windows are used to view the electrodes and are located in the center cylinder of the vessel. This design is favorable for installing a high speed digital camera for capturing the fuel combustion process and spark behavior. The center cylinder of the combustion vessel holds the three electrodes (positive, negative, and bait probe) as well as the mixer. To prevent vapor phase stratification, the combustible gas mixture is stirred using a variable speed DC (direct current) motor driving a shaft mounted propeller. 11 Electrodes Various materials were chosen for the electrodes to mechanically and electrically isolate them from the combustion vessel housing as well as reduce electric noise. For each electrode, Daburn 20-10 Corona Resistant Teflon (CRT) high voltage wire was soldered to a 0.0045-inch diameter stainless steel sharpened tip welding rod and potted in Macor, machinable glass ceramic, with Torr Seal Low Vapor Pressure Resin. To provide a pressure-tight seal, each electrode assembly is secured to the vessel cavity using a stainless steel Swagelok fitting and Teflon ferrule sets. The arrangement of the three electrodes is such that they are in the same plane. The positive and negative electrodes are 3mm apart, while the bait probe is spaced closer to the negative electrode. It is important to note that the orientation of the bait probe must be perpendicular to the line connecting the positive and negative electrodes, as can be seen in the diagram. 3mm Macor wire stainless steel electrode tip BAIT PROBE Figure 6: Electrode Arrangement A photograph of the vessel center cylinder (Figure 7) shows the electrodes and mixer, with soot deposits, after a successful ignition. 12 viewing window mixer bait probe Figure 7: Combustion vessel center section showing electrodes and mixer Igniter Circuit The spark ignition circuitry is housed in an aluminum box and covered by a hinged LEXAN™ polycarbonate faceplate. This configuration allows easy access to the components while simultaneously addressing safety issues. The operating status of the different electronic sections is indicated by a series of light emitting diodes (LEDs). Consisting of two independently adjustable direct current power supplies, the spark ignition circuit serves a dual role: an ionization breakdown energy and high voltage arc energy generation. The electricity applied to the bait electrode provides a breakdown energy (<0.1 mJ) from the positively referenced bait probe to the negative electrode. This creates a plasma cloud in the region of the electrodes, thereby, facilitating propagation of the main arc spark from the positive electrode (anode) to the negative electrode (cathode). Ionization voltage is supplied by a 4-Watt UltraVolt “AA” series 0-1000 volt variable DC to DC power supply and directed to a Perkin Elmer TR-1855 external trigger transformer. 13 High voltage is obtained from an UltraVolt “A” series 0-10,000 volt variable DC to DC power supply. The ionization circuit is fixed while the arc circuit can be modified for spark duration or energy by varying the values of capacitor (Cvar), resistor (Rvar), as well as adjusting the supplied voltage. An assortment of capacitor and resistor values is available; intermediate values can be obtained by placing them either in series or parallel. Recall the following equations that govern the basics of resistive/capacitive electrical behavior: CT = C1 + C 2 + C n Equation 1: Capacitors in Parallel Wonderware remote local CT = 1 1 C1 + 1 C2 + 1 RT = R1 + R 2 + R n Cn Equation 2: Capacitors in Series IONIZATION Ultravolt AA DC/DC converter 1000 volt RT = Equation 3: Resistors in Series 1 1 R1 0.22µF 100kΩ PF SF bait PS SS 12 volts DC Schmitt Trigger Circuit Debouncer 56µs pulse fires SCR Wonderware push button spark trigger connected to PLC relay remote local HIGH VOLTAGE Ultravolt A DC/DC converter 10,000 volt R2 Rvar 2MΩ 20MΩ 24 volts DC Figure 8: Circuit Diagram Cvar + 1 Rn Equation 4: Resistors in Parallel SCR Wonderware + 1 14 Data Acquisition Two digital Tektronix TDS-3014B four-channel oscilloscopes are used for acquiring the data: current, voltage, and pressure. The oscilloscope labeled TDS1 detects the voltage applied across the spark gap on Channel 2 and the current flow on Channel 3. Obtaining the current and voltage traces allows for a MATH function calculation to determine the spark energy supplied to the electrodes. The second oscilloscope (TDS2) depicts the pressure profile after ignition. Either the voltage reading or current signal was used to trigger the oscilloscopes for data capture. A Tektronix A-6303 DC to 15 MHz current probe measures the current flow from the positive electrode wire. This reading is then directed to a Tektronix AM-503B Current Probe Amplifier. The amplifier converts the sensed current into a proportional voltage signal that can be measured directly with an oscilloscope25. Care must be taken to degauss as well as zero the amplifier prior to experimentation to reduce measurement error. “Degaussing the probe removes any residual magnetization from the probe core.”26 Voltage is quantified across the negative electrode using a Tektronix P6015 high voltage probe with 1000X attenuation. This probe is frequency compensated and connects directly to the oscilloscope. Caution should be exercised that the grounding clip is attached to the circuit for electrical safety. The current and voltage measurements allow for the calculation of the energy supplied. The energy supplied to the electrodes can be calculated by summing the ionization energy and the arc energy. Because the ionization energy is constant, it can be 2 calculated using Eion = 12 CionVion , where Cion is the capacitance (Farads) and Vion is the voltage (volts) in the ionization circuit. The ionization energy measured was circa 15 0.07 mJ. This value is negligible in comparison to arc energy. On the other hand, the arc τ energy is determined by integration E = ∫ P(t )dt from the oscilloscope output using the 0 MATH computation function, where P is the power (Watts) and τ is the spark duration time. Power is defined by multiplying voltage (V) and current (I). P(t) = V(t) · I(t) (5) Then the total energy observed in Joules is calculated using Equation 6. E= 1 2 [C ] τ ion ⋅ Vion + ∫ [Varc (t ) ⋅ I arc (t ) ] dt 2 (6) 0 Where the MATH integration function entered in the oscilloscope is given by: MATH = (Ch2 + VAR1) x (Ch3 x VAR2) x 1000 where: (7) VAR1 = voltage probe relationship = 2 (voltage input/1000) VAR2 = current probe relationship = current probe setting/10 Ch2 = voltage signal Ch3 = current signal The pressure rise inside the vessel after ignition was obtained using a high speed pressure transducer. A PCB Piezotronics ICP transducer is attached to a 482A22 fourchannel line powered signal conditioner. This quartz dynamic pressure sensor is designed for use in shock tubes or blast wave measurements and is suited for this application as well. The transducer signal is given in voltage and is converted to pressure (P) using the calibration factor: P = 25mV ≅ 1 psi The following graphs demonstrate a typical ignition event. (8) 16 τ Spark duration = τ MATH = Spark Energy CH2 Voltage Trace Current Trace CH3 Spark Energy Figure 9: TDS1 Oscilloscope sample output peak pressure value Pressure Rise Pressure Peak time to peak pressure value 18.4 mV = 0.74 psi pressure peak at 576 ms Figure 10: TDS2 Oscilloscope sample output 17 Temperature Management System Temperature control of the combustion vessel is achieved with a 1m3 air thermostat using a Julabo FP50-HP Refrigerated and Heating Circulator; the unit has a working temperature range of -50oC < T < 200oC with temperature stability ±0.01oC. A Pt100 Platinum resistance thermocouple measures the temperature inside the vessel, defined here as the process variable. A PID (Proportional-Integral-Derivative) feedback control loop evaluates the error between the process variable and the propylene glycol bath set point. Temperature losses are minimized with 2-inch rigid, high-density and high-temperature polyisocynaurate (Last-a-Foam® from General Plastics Manufacturing Co.) insulating foam surrounding the combustion vessel. Four fan coil heat exchangers, connected in series, circulate the air within the enclosure and maintain a homogeneous and stable temperature. Gas Management System The gas management system regulates the flow of gases to and from the combustion vessel. Compressed air (denoted as oxygen) and nitrogen cylinders are utilized as input gases; another line is designated for argon (inert), although not currently implemented. An identical network of valves and mass flow controllers directs the individual gas inlet flows through stainless steel tubing before mixing at a manifold. Following a successful ignition, the combustion chamber is purged and vented to the atmosphere through the exhaust valve, expelling combustion products and remaining volatile reactants. A standard vessel purge is achieved by flowing one minute of nitrogen at 20 standard liters per minute (slm) and air at 5 slm simultaneously and then continuing with four additional minutes of air at the same flow rate. Upon completion of this cycle, 18 the vents are shut and the test vessel again becomes a closed system. This purge was also enacted to clean the vessel from any unwanted contaminants when charged with new fuel. An alternative purge could also be selected to simulate reduced oxygen content (18% O2) as a representation of fuel tank inerting with 4.8 slm air and 0.8 slm nitrogen for 5 minutes. To prevent an unexpected overpressure in the system at any time, an emergency relief valve (rated at 150 psig) in parallel with a secondary burst disk (rated at 220 psig) is in place. A detailed schematic of the gas management system is illustrated in Figure 11. 19 Figure 11: Gas Management System Schematic 20 Gas Chromatograph The purge cycle allows for a known composition of nitrogen and oxygen gases to enter the combustion vessel. A standard purge yields 21% oxygen since the contents of the compressed air cylinder are known. However, the 18% oxygen purge requires a mixture of air and nitrogen to obtain the reduced oxygen composition; this is regulated by mass flow controllers. To ensure that the calculations for the mass flow controllers were correct and that the environment was indeed 18% oxygen and 82% nitrogen, gas samples were collected (no presence of fuel). Following purge completion, gas samples were extracted using a syringe from a temporary septum installed in an available port of the combustion vessel. The gas sample was analyzed in a Hewlett Packard 5890 Series II gas chromatograph with a molecular sieve column and thermal conductivity detector. The standard purge was analyzed as a baseline for comparison. The results demonstrated that the perceived gas composition was valid. See the complete Chemstation® software reports in Appendix B. Control System The instrumentation is managed by a Modicon® Programmable Logic Control (PLC) system using Concept® software and controlled by a touch-screen computer monitor operating Wonderware® Graphical User Interface (GUI) software. This computer technology allows for ease of operation and monitoring of the system from the test cell (CE-13A) or the control room (CE-15). Several safety precautions are initially in place prior to conducting tests: The control power in CE-15 must first be enabled, and then the fire safe fuels operating screen must be selected from the computer menu. The operating screen, displayed below, allows the user to execute the experiment. 21 Figure 12: Wonderware® Touch Screen Capture The “MAIN Power” button allows power to the circuit box and must be selected before either the ionization or high voltage is operable; this action then toggles the yellow smiling face to a blue frowning face, signifying that high voltage and current are enabled. Igniter circuit voltages are monitored real time and can be adjusted manually on the circuit box, indicated on the screen as “LOCAL,” or directly on the touch screen and displayed in green as “REMOTE.” Once the trial voltage has been set, the “SPARK” button is the mechanism which permits voltage to the electrodes. Valves and mass flow controllers regulating the flow of gases are also managed from this screen; the standard purge or 18% oxygen purge are located on the upper right, while manual adjustment of gas flow can be achieved by the meters. The outside exhaust vent can also be open or closed. Additionally, the mixer can be activated as well as the 22 low speed pressure and ambient temperature observed. The “Scopes” button redirects to a new page which then allows the user to select the current oscilloscope view. All operations cease immediately should any of the following events occur: emergency stop button activation, overpressure, or loss of power. Exhaust valves will fail open and control power is disabled. Vapor Pressure The relationship between the temperature of a liquid and its vapor pressure is nonlinear. Vapor pressure plots can be determined from theoretical calculations using the Clausius-Clapeyron equation, ln P = where: P= ∆Hvap = R= T= C= − ∆H vap RT +C (9) Pressure Heat of Vaporization Ideal Gas Constant Temperature Constant The Clausius-Clapeyron equation can be used to construct the entire vaporization curve; however, there is a marked deviation from experimental values because the enthalpy of vaporization varies slightly with temperature. Assumptions made during the derivation fail at high pressures and near the critical point, and under those conditions the ClausiusClapeyron equation will give inaccurate results. While the Clausius-Clapeyron equation is frequently used as a first estimate, the Antoine equation is often used because of its accuracy. Antoine’s Equation, shown in Equation 10, is the empirical thermodynamic relationship which best represents vapor pressure behavior with temperature. 23 log10 P(mmHg ) = A − B T (o C ) + C (10) The Antoine constants (A, B, C) are only valid for a specified temperature range and cannot be extrapolated since they are established experimentally. Antoine’s constants were obtained from the compilation of Dr. Shuzo Ohe27 while a modified format Clausius-Clapeyron equation was also referenced from the Handbook of Chemistry and Physics.28 Table 1. i-octane Antoine constants for designated temperature range27 Antoine Parameters for i-octane Temperature Range (°C) : -78.51 ~ 25.29 Pressure Range (mmHg) : 0.01 ~ 50.00 A = 6.82246 B = 1282.332 C = 224.706 Table 2. i-octane Antoine constants for designated temperature range27 Antoine Parameters for i-octane Temperature Range (°C) : 24.36 ~ 100.13 Pressure Range (mmHg) : 47.79 ~ 779.37 A = 6.80234 B = 1252.132 C = 220.059 Table 3. i-octane vapor pressure from the Handbook of Chemistry and Physics28 log10P (Torr) = [-0.2185A/T(K)] + B Temperature Range : -36.5 ~ 99.2 A = 8548.0 molar heat of vaporization (calories/gram mole) B = 7.934852 24 i -Octane Vapor Pressure vs. Temperature 900 800 Vapor Pressure (mmHg) 700 600 500 400 0.0383x y = 18.318e 300 200 100 0 -30 -10 10 30 50 70 Temperature ( o C) Handbook of Chemistry and Physics Shuzo Ohe Explosion Region 90 110 Expon. (Shuzo Ohe) Figure 13: i-octane vapor pressure curve versus temperature i -Octane Vapor Pressure vs. Temperature (zoomed in on explosive range) 70 60 Vapor Pressure (mmHg) 50 40 30 20 10 0 -30 φ=0.48 -20 Handbook of Chemistry and Physics -10 0 Temperature ( o C) Shuzo Ohe 10 Explosion Region 20 φ=3.76 Expon. (Shuzo Ohe) Figure 14: i-octane vapor pressure curve vs. temperature explosive region 30 25 The same vapor pressure analysis was similarly applied to n-octane. Table 4. n-octane Antoine constants for designated temperature range27 Antoine Parameters for n-octane Temperature Range (°C) : -56.56 ~ 23.95 Pressure Range (mmHg) : 0.02 ~ 11.80 A = 8.07630 B = 1936.281 C = 253.007 Table 5. n-octane Antoine constants for designated temperature range27 Antoine Parameters for n-octane Temperature Range (°C) : 52.93 ~ 126.57 Pressure Range (mmHg) : 57.53 ~ 779.32 A = 6.92010 B = 1352.580 C = 209.192 Table 6. n-octane vapor pressure from the Handbook of Chemistry and Physics 28 log10P (Torr) = [-0.2185A/T(K)] + B Temperature Range : -14.0 ~ 281.4 A = 9221.0 molar heat of vaporization (calories/gram mole) B = 7.894018 26 n -Octane Vapor Pressure vs. Temperature 1200 y = 6.1433e0.0391x Vapor Pressure (mmHg) 1000 800 600 400 200 0 0 20 40 60 80 100 120 140 Temperature ( o C) Handbook of Chemistry and Physics Shuzo Ohe Explosion Region Expon. (Shuzo Ohe) Figure 15: n-octane vapor pressure curve versus temperature n -Octane Vapor Pressure vs. Temperature (zoomed in on explosive region) 60 Vapor Pressure (mmHg) 50 40 30 20 10 0 0 φ=0.60 10 Handbook of Chemistry and Physics 20 30 40 Temperature ( o C) Shuzo Ohe Explosion Region 50 φ=4.42 Expon. (Shuzo Ohe) Figure 16: n-octane vapor pressure curve vs. temperature explosive region 60 27 Using this vapor pressure information, equivalence ratio (φ) is determined for a corresponding temperature. Equivalence ratio is the relationship between fuel and oxygen and is dependent upon such things as altitude, temperature, and vapor pressure. moles fuel moles oxygen actual φ= moles fuel moles oxygen stoichiometric (11) A mixture is considered lean when φ < 1 and rich when φ > 1. Assuming complete combustion, the stoichiometric ratio can be derived from a balanced chemical reaction. Because i-octane (2,2,4-trimethylpentane) and n-octane are isomers, the same equation applies. 2C8H18 + 25O2 → 16CO2 + 18H2O ( Therefore, the molar ratio of fuel oxygen ) stoichiometric = (12) 2 . 25 The actual fuel to oxygen ratio calculation is more involved, requiring the aforementioned vapor pressure data. The experiment is operated at atmospheric pressure, thus the total gas phase pressure (P) is 760 mmHg, including the vaporized fuel. P = 760mmHg = PC8 H18 + Pair (13) The partial pressure of oxygen (PO2 ) in air is 21%, unless investigating fuel tank inerting, where the oxygen content would be reduced to 18%. PO2 = 0.21(760mmHg − PC8 H18 ) (14) With these partial pressures, the actual fuel to oxygen ratio can be obtained. PC H fuel = 8 18 oxygen actual P O2 (15) 28 Equilibrium Equilibrium is established when the desired operating temperature stabilized as well as the internal vessel pressure. Temperature is monitored directly on the Julabo control unit; meanwhile, pressure is acquired by a Druck PMP 1240 low-speed pressure transducer which displayed on the Wonderware screen. Note that P = 14.7 psia was not always observed due to a temperature dependence of the transducer response, even though the experimental condition never deviated from atmospheric pressure. This divergence is shown in Figure 17, depicting observed pressure versus temperature. 14.5 Low Speed Pressure Transducer Reading vs. Vessel Temperature (Acutal Atmospheric Presure = 14.7 psi) Observed Pressure (psi ) 14.0 13.5 13.0 12.5 12.0 11.5 25 30 35 40 45 50 55 60 o Temperature ( C ) Figure 17: Calibration curve of low-speed pressure transducer deviation This was not problematic, since the low-speed pressure transducer was merely used for indication rather than for any direct readings. Procedure A detailed test procedure is given in Appendix C. This same procedure was followed for testing with both i-octane and n-octane. RESULTS Preliminary validation tests were first executed to verify the performance of the modified combustion vessel from its previous design. The volume of the combustion vessel was nearly doubled to 4 liters with the addition of the center cylinder section, changing the geometry from spherical to ellipsoid. BEFORE AFTER Figure 18: Combustion vessel before and after modification Additionally, the electrodes were relocated from a T-shape orientation in the top hemisphere to a rearranged angular formation in the center cylinder. BEFORE AFTER 3mm Spark gap Bait Probe Bait Probe Figure 19: Electrode orientation before and after relocation 29 30 Determination of the optimum electrode arrangement, including spark gap distance, was analyzed prior to fuel combustion. When the behavior of the electrodes was well understood, methanol was selected as the preliminary benchmark fuel. Methanol was chosen because of the previous work done in this laboratory and the available data for comparison.20 Once this initial work is completed, further testing with Jet-A fuel components, i-octane and n-octane, can begin. Spark Gap Determination Breakdown voltage is dependent upon several factors: distance between the electrodes, electrode shape (round, point, plane, etc.), temperature and pressure of the surrounding gas, and type of energy supply (AC, DC, pulse).29 In this case, the variable was the spark gap distance; it was already determined that the electrode tips were pointed and supplied with a DC voltage. Testing was conducted at standard room conditions. Breakdown Voltage versus Spark Gap 18,000 Breakdown Voltage (volts) 16,000 14,000 y = 1052.8x + 968.52 R2 = 0.9901 12,000 10,000 8,000 6,000 4,000 2,000 0 0 2 4 6 8 10 12 14 16 Spark Gap (mm) Figure 20: Bench top investigation of breakdown voltage versus spark gap 31 A 3mm spark gap between the cathode and anode was determined optimal after bench top investigation of breakdown voltage. This allows for an operating range of 0-4,000 volts before auto sparking. If the spark gap distance is increased, plasma generation would be more difficult and would require a higher voltage supply from the ionization circuit as well as more energy and voltage from the arc circuit. On the other hand, if the spark gap distance is decreased, the result would be more heat loss to the electrodes by conduction and consequently flame quenching. Methanol Validation Testing Two temperatures (equivalence ratios) were selected to validate the modified combustion vessel with methanol fuel, representing a near stoichiometric mix and a rich mix. Table 7. Methanol validation testing conditions Oxygen Content 32.5 Equivalence Ratio = φ 2.30 22.5 1.23 21% Temperature (oC) 21% The rich mixture of methanol and air (φ=2.30) lends to favorable testing conditions, meaning that the energy required to create an ignition is neither too high nor too low. Figure 21 shows the results of the new validation data against formerly reported data.20 Experimental data points were fitted with a third-order polynomial. 32 METHANOL Spark Ignition Energy vs. Spark Duration 32.5 Celsius (φ=2.30) in 21% Oxygen 4.0 60 y = 0.0423x3 - 0.0865x2 - 0.9812x + 4.6209 3.5 50 40 2.5 2.0 30 1.5 20 Pressure Rise (psig) log (spark energy mJ ) 3.0 y = 0.0583x3 - 0.1754x2 - 0.7724x + 3.8083 1.0 minimum: (3.55, 1.94) = 87 mJ @ 3505 µs 10 0.5 minimum: (3.33, 1.44) = 28mJ @ 2145 µs 0.0 0 1 2 Previous Ignition Data 3 4 log (spark duration µ s ) Validation Ignition Data 5 6 Validation Pressure Data Figure 21: Curve fit methanol ignition data at 32.5ºC (φ=2.30) in 21% oxygen As seen in the figure, lower minimum ignition energy was obtained with the new combustion apparatus at this experimental condition. Considering the data scatter, a difference of 59 mJ in minimum ignition energy is not unreasonable. While no pressure comparison is available, it can be noted that the pressure rise due to ignition consistently pivots about the 30 psi region. Supplementary experimentation at intermediate spark durations, along with longer sparks, could provide better agreement with the previous results; however, progressing to another equivalence ratio also affords more insight. Several trials were performed at φ=1.23, a near stoichiometric mix. The validation experiments as well as previous data are given in Figure 22. When plotted with a line of best fit, the ignition values of the validation data illustrate an increase 33 compared to the previously obtained values. However, it can be observed that the fitted line for the prior points is skewed low rather than centrally straddling the data. Furthermore, the majority of the previous data falls around the fitted line of this validation data; therefore, the difference could be smaller. METHANOL Ignition Energy vs. Spark Duration Room Temperature (22.5 Celsius) φ=1.23 in 21% Oxygen 1.0 0.5 y = -0.0085x3 + 0.3677x2 - 1.277X + 0.5783 log (spark energy mJ ) 0.0 -0.5 -1.0 y = -0.2505x3 + 1.885x2 - 4.0868x + 1.7073 -1.5 minimum: (1.58, -1.03) = 0.09 mJ @ 38 µs -2.0 minimum: (1.86,-0.58) = 0.26mJ @ 72 µs -2.5 0 1 2 log (spark duration µ s ) Previous Ignition Data 3 New Validation Data Figure 22: Curve fit methanol ignition data at 22.5ºC (φ=1.23) in 21% oxygen Overall, the results can be compared on a graph where the minimum ignition energy from each equivalence ratio is plotted to achieve the minimum of the minimum ignition energy, commonly referred to as MIE for simplification (Figure 23). 34 log (MIE/mJ) Methanol MIE at 3mm Spark Gap 3.0 2.5 2.0 1.5 1.0 0.5 0.0 -0.5 -1.0 -1.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Equivalence Ratio (φ) Previous Data Parabolic Fit Validation Data Figure 23: Methanol equivalence ratio versus minimum ignition energy This graphic interpretation indicates that the new combustion vessel indeed models the general behavior of the earlier arrangement. With this successful validation completed, consequent testing of i-octane and n-octane proceeded. i-octane Testing Selected from the hydrocarbon constituents in jet fuel, i-octane is a valid representative component if only one species must be chosen for evaluation. It is the smallest hydrocarbon present that exists in liquid phase at standard conditions. Moreover, i-octane encompasses a major percentage of the vapor in the ullage, the empty space above the fuel level in a closed tank. Multiple temperature/equivalence ratio set points were examined (Table 8). 35 Table 8. i-octane testing conditions Oxygen Content 19.0 Equivalence Ratio = φ 3.13 16.5 2.83 21% 14.5 2.61 21% 8.0 2.02 21% 19.0 3.65 18% 16.5 3.30 18% Temperature (oC) 21% The results of i-octane ignition with 21% oxygen (standard air) are graphically displayed in Figures 24-27. Each of these data sets has been fitted with a third-order polynomial and a minimum identified through differentiation. i -OCTANE Spark Ignition Energy vs. Spark Duration 19.0 Celsius (φ=3.13) in 21% Oxygen 3.5 6 minimum: (2.85, 1.21) = 16 mJ @ 701 µs 3.0 5 2.5 4 Pressure Rise (psig) log (spark energy mJ ) 2.0 1.5 1.0 0.5 y = -0.2505x3 + 2.9521x2 - 10.716x + 13.569 3 2 0.0 -0.5 1 -1.0 -1.5 0 0 1 2 3 log (spark duration µ s ) Ignition Energy vs. Spark Duration 4 5 Ignition Pressure Rise Figure 24: i-octane ignition data at 19.0ºC (φ=3.13) in 21% oxygen 6 36 At 19.0ºC (φ=3.13) the mixture is already rich, even though clearly below room temperature. The pressure rise is consistently low around 1 psi; the minimum calculated ignition energy obtained from the curve fit is 16 mJ. Lowering the temperature to 16.5ºC decreases the equivalence ratio to 2.83 and shifts the curve to reduced energy levels but raises the overall pressure rise. The minimum calculated ignition energy (7 mJ) is half that of the previous data set at 19.0ºC, although some measurements were near 1.5 mJ. The average pressure rise of about 3.5 psi is nearly threefold that of the φ=3.13 mixture, but with two visual outliers. i -OCTANE Spark Ignition Energy vs. Spark Duration 16.5 Celsius (φ=2.83) in 21% Oxygen 3.5 20 3.0 18 minimum: (2.43, 0.83) = 7 mJ @ 270 µs 2.5 16 14 y = -0.1654x3 + 1.5827x2 - 4.7631x + 5.4343 1.5 1.0 0.5 Pressure Rise (psig) log (spark energy mJ ) 2.0 12 10 8 0.0 6 -0.5 4 -1.0 2 -1.5 0 0 1 2 3 4 5 6 log (spark duration µ s ) Ignition Energy vs. Spark Duration Ignition Pressure Rise Figure 25: i-octane ignition data at 16.5ºC (φ=2.83) in 21% oxygen Continuing to a lower temperature of 14.5ºC does not drastically change the minimum ignition energy but rather sandwiches it between the latter two data sets; 37 although, the energy is expected to decrease because of the smaller equivalence ratio (φ=2.61). Ignition was achievable over a large spark duration domain, giving a suitable curve fit. The heightened pressure rise to 4 psi is anticipated since the mixture is becoming leaner. i -OCTANE Spark Ignition Energy vs. Spark Duration 14.5 Celsius (φ=2.61) in 21% Oxygen 3.5 12 3.0 minimum: (2.81, 1.01) = 10 mJ @ 647 µs 10 2.5 8 Pressure Rise (psig) log (spark energy mJ ) 2.0 1.5 1.0 0.5 6 4 0.0 -0.5 y = -0.0477x3 + 0.7329x2 - 2.9896x + 4.6774 2 -1.0 -1.5 0 0 1 2 3 4 5 6 log (spark duration µ s ) Ignition Energy vs. Spark Duration Ignition Pressure Rise Figure 26: i-octane ignition data at 14.5ºC (φ=2.61) in 21% oxygen For φ=2.02 mixture (8.0ºC) experiments, some technical difficulties were encountered due to the stability of the Julabo heating/cooking unit and frosting of the heat exchangers. The ignition energy data and curve fit are shown in Figure 27. This condition produces the lowest ignition energy observed thus far of 1.5 mJ and a tremendously amplified pressure rise near 32 psi. 38 i -OCTANE Spark Ignition Energy vs. Spark Duration 8.0 Celsius (φ=2.02) in 21% Oxygen 45 3.5 3.0 40 minimum: (2.20, 0.17) = 1.5 mJ @ 159 µs 2.5 35 30 Pressure Rise (psig) log (spark energy mJ ) 2.0 1.5 1.0 0.5 25 20 15 0.0 3 2 y = -0.0213x + 0.6363x - 2.4925x + 2.8025 10 -0.5 5 -1.0 -1.5 0 0 1 2 3 log (spark duration µ s ) Ignition Energy vs. Spark Duration 4 5 6 Ignition Pressure Rise Figure 27: i-octane ignition data at 8.0ºC (φ=2.02) in 21% oxygen The i-octane minimum ignition energies measured are plotted (Figure 28) as a function of equivalence ratio (φ) together with the literature value. It was not possible to measure experimental ignition energy values for mixtures of φ < 2.0 because of equipment limitations with the temperature controller. Therefore, the behavior of ignition energy versus spark duration time (hence minimum ignition energy) of φ < 2.0 mixtures has not been studied. However, one can conclude that ignition energy of i-octane (~ 1 mJ) occurs at about φ~2 from looking at the minimum ignition energies of n-hexane and n-heptane at φ~1.75.4 39 i -Octane Minimum Ignition Energy vs. Equivalence Ratio 1.40 1.20 log (MIE mJ ) 1.00 0.80 0.60 0.40 0.20 Published MIE = 1.35 mJ 0.00 0 0.5 1 1.5 2 2.5 3 3.5 Equivalence Ratio (φ) Figure 28: i-octane equivalence ratio versus minimum ignition energy Reducing oxygen content to 18% in the reaction vessel imitates fuel tank inerting, which limits the oxidant concentration for combustion, and increases the equivalence ratio by 16% to a more rich mixture. Both the 16.5ºC and 19.0ºC test temperature experiments were duplicated but using an 18% oxygen content air instead of standard air (21% oxygen). The outcome is shown in Figures 29 and 30. 40 i -OCTANE Spark Ignition Energy vs. Spark Duration 19.0 Celsius 3.5 5 3.0 2.5 4 Pressure Rise (psig ) log (spark energy mJ ) 2.0 1.5 1.0 0.5 3 2 0.0 -0.5 1 -1.0 -1.5 0 0 1 2 3 log (spark duration µ s ) 4 5 phi= 3.13 Ignition Energy (21% Oxygen) phi=3.65 Ignition Energy (18% Oxygen) phi=3.13 Ignition Pressure Rise (21% Oxygen) phi=3.65 Ignition Pressure Rise (18% Oxygen) 6 Figure 29: i-octane ignition data at 19.0ºC with oxygen content of 18% and 21% As the equivalence ratio is increased at the same temperature, a sharp increase of ignition energy with pulse duration is observed. Even with various combinations of resistors and capacitors for short pulse duration time (<~ 700 µs) and high voltage supply, it was not possible to achieve ignition. The pressure rise from 18% oxygen content is considerably smaller than 21% oxygen standard air mixture, indicating weak ignition. 41 i -OCTANE Spark Ignition Energy vs. Spark Duration at 16.5 Celsius 3.5 14 3.0 2.5 12 10 Pressure Rise (psig) log (spark energy mJ ) 2.0 1.5 1.0 0.5 8 6 0.0 4 -0.5 2 -1.0 -1.5 0 0 1 2 3 log (spark duration µ s ) 4 5 phi=2.83Ignition Energy (21% Oxygen) phi=3.30 Ignition Energy (18% Oxygen) phi=2.83 Ignition Pressure Rise (21% Oxygen) phi=3.30 Ignition Pressure Rise (18% Oxygen) 6 Figure 30: i-octane ignition data at 16.5ºC with oxygen content of 18% and 21% For the equivalence ratio (φ=3.30) of the 18% oxygen inerting mixture at 16.5ºC, it was also not possible to ignite when the pulse duration was less than approximately 80 µs. In the range of successful ignition, the minimum ignition energies increase with pulse duration time. As expected, at a given temperature (in this case 16.5ºC), the minimum ignition energies of the inerting gas mixture are considerably higher than the standard air mixture. This reduced oxygen environment may provide a means to diminish the occurrence and effects of ignition. The ignition envelope seems to be narrowed, signifying that explosions occur over a more limited range of spark duration time. Along 42 with more difficulty to achieve ignition, a smaller pressure rise could keep the structural integrity of the airframe even in case of mishaps. All of these separate data plots can be summarized in one encompassing graphical display (Figure 31). i -OCTANE Spark Ignition Energy vs. Spark Duration with Temperature Variation 3.5 40 3.0 35 30 2.0 25 Pressure Rise (psig) log (spark energy mJ ) 2.5 1.5 1.0 0.5 0.0 20 15 10 5 -0.5 0 -1.0 -1.5 -5 0 1 2 3 log (spark duration µ s ) 4 5 phi=2.02 phi=2.61 phi=2.83 phi=3.13 phi=3.30 phi=3.65 Pressure phi=2.02 Pressure phi=2.61 Pressure phi=2.83 Pressure phi=3.13 Presure phi=3.30 Pressure phi=3.65 6 Figure 31: i-octane ignition data showing temperature variation effects Any alteration of the airplane structure due to even a slight pressure rise from fuel ignition could lead to total in-flight destruction. Thus, the ignition pressure rise with respect to the spark duration time and the equivalence ratio is plotted in Figures 32 and 33, respectively. 43 i -OCTANE Spark Ignition Pressure Rise vs. Spark Duration with Temperature Variation 40 35 Pressure Rise (psig ) 30 25 20 15 10 5 0 -5 0 1 2 3 log (spark duration µ s ) 4 5 Pressure phi=2.02 Pressure phi=2.61 Pressure phi=2.83 Pressure phi=3.13 Presure phi=3.30 Pressure phi=3.65 6 Figure 32: i-octane pressure rise ignition data versus spark duration Figure 32 illustrates that once ignition occurs for each mixture the pressure rise reaches a constant value independent of the spark duration time. For the relatively rich mixtures, only a small pressure rise could be detected. 44 i -OCTANE Spark Ignition Pressure Rise vs. Equivalence Ratio 40 35 Pressure Rise (psig ) 30 25 20 15 10 5 0 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 Equivalence Ratio, φ Pressure phi=2.02 Pressure phi=2.61 Pressure phi=2.83 Pressure phi=3.13 Presure phi=3.30 Pressure phi=3.65 Figure 33: i-octane pressure rise data range versus equivalence ratio In Figure 33, the pressure rise is displayed as a function of the equivalence ratio. As the equivalence ratio is reduced, the pressure rise increases exponentially. The pressure rise is expected to reach a maximum value at φ~2 and then diminish with further decrease of the equivalence ratio. n-octane Testing Unlike i-octane, vapor pressure of n-octane, another major constituent of jet fuel, allows for operation at lower equivalence ratios, specifically near a stoichiometric ratio. This will provide some insight as to the behavior of n-octane, an isomer of i-octane, with a lean composition. 45 Table 9. n-octane testing conditions Oxygen Content 35.9 Equivalence Ratio = φ 2.02 19.8 1.06 21% 18.3 1.00 21% 17.0 0.95 21% Temperature (oC) 21% To compare the behavior of n-octane and i-octane, an identical equivalence ratio mixture was selected for assessment. Testing of n-octane began with 35.9ºC, a value of φ~2, which has the same fuel and oxygen content of i-octane at 8.0ºC. 3.5 55 3.0 50 2.5 45 2.0 40 Pressure RIse (psig) log (spark energy mJ ) n -OCTANE Spark Ignition Energy vs. Spark Duration 35.9 Celsius (φ=2.02) in 21% Oxygen 1.5 1.0 0.5 35 30 25 0.0 20 -0.5 15 -1.0 10 -1.5 5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 log (spark duration µ s ) Ignition Energy vs. Spark Duration Ignition Pressure Rise Figure 34: n-octane ignition data at 35.9ºC (φ=2.02) in 21% oxygen Again, a bowl shape is seen in the data points, with a consistent pressure rise near 12.5 psi. When examining the separate ignition energy data sets of i-octane and n-octane 46 at φ=2 on the same figure, the ignition energies coincide rather well within the scatter of data points (Figure 35). However, the pressure rise measurements are not analogous; where i-octane is about 20 psi higher. n -OCTANE and i -Octane Spark Ignition Energy vs. Spark Duration φ=2 in 21% Oxygen 3.5 40 3.0 35 2.5 30 Pressure Rise (psig) log (spark energy mJ ) 2.0 1.5 1.0 0.5 25 20 0.0 15 -0.5 10 -1.0 -1.5 5 0.0 0.5 n-Octane, 35.9 Celsius 1.0 1.5 i-Octane, 8 Celsius 2.0 2.5 log (spark duration µ s ) 3.0 n-Octane Pressure, 35.9 Celsius 3.5 4.0 4.5 i-Octane Pressure, 8 Celsius Figure 35: n-octane and i-octane ignition data at φ ≈ 2.0 in 21% oxygen The subsequent results (Figures 36-38) demonstrate when the actual conditions of the system model stoichiometric calculations. Near φ~1 the ignition data are initially unforeseen, but remarkably reproducible, as the anticipated data curvature is no longer present. 47 3.5 55 3.0 50 2.5 45 2.0 40 Pressure Rise (psig) log (spark energy mJ ) n -OCTANE Spark Ignition Energy vs. Spark Duration 19.8 Celsius (φ=1.06) in 21% Oxygen 1.5 1.0 0.5 35 30 25 0.0 20 -0.5 15 -1.0 10 -1.5 5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 log (spark duration µ s ) Ignition Energy vs. Spark Duration Ignition Pressure Rise Figure 36: n-octane ignition data at 19.8ºC (φ=1.06) in 21% oxygen For φ=1.06, the unexpected results showed that as the spark duration time was increased, the minimum ignition energy: slightly decreased, reached somewhat constant values, and then suddenly dropped. Furthermore, the pressure rise was near 50 psi, which is larger than the highest pressure rise of i-octane measured (32 psi at φ=2.0). This phenomenon was consistent with small changes to leaner equivalence ratios. A similar behavior of the minimum ignition energy with spark duration time for the mixtures of φ=1.00 and φ=0.95 were observed (Figures 37 and 38). Although a direct comparison is unachievable with i-octane mixtures of approximately the same equivalence ratio, the minimum ignition energies of n-octane should be lower than those of i-octane. 48 3.5 55 3.0 50 2.5 45 2.0 40 Pressure Rise (psig) log (spark energy mJ ) n -OCTANE Spark Ignition Energy vs. Spark Duration 18.3 Celsius (φ=1.00) in 21% Oxygen 1.5 1.0 0.5 35 30 25 0.0 20 -0.5 15 -1.0 10 -1.5 5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 log (spark duration µ s ) Ignition Energy vs. Spark Duration Ignition Pressure Rise Figure 37: n-octane ignition data at 18.3ºC (φ=1.00) in 21% oxygen n -OCTANE Spark Ignition Energy vs. Spark Duration 17.0 Celsius (φ=0.95) in 21% Oxygen 3.5 60 3.0 55 50 2.5 45 Pressure Rise (psig) log (spark energy mJ ) 2.0 1.5 1.0 0.5 40 35 30 25 0.0 20 -0.5 15 -1.0 10 -1.5 5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 log (spark duration µ s ) Ignition Energy vs. Spark Duration Ignition Pressure Rise Figure 38: n-octane ignition data at 17.0ºC (φ=0.95) in 21% oxygen 4.5 49 The complete compilation of n-octane data are shown in the culminating graph below to facilitate comparison. For mixtures of near stoichiometric, the minimum ignition energies are approximately the same, essentially 3 mJ, and occur at a similar spark duration time of about 1000 µs (see dotted line oval in Figure 39). As seen in the figure, before the minimum ignition energy reaches the lowest common value, it increases with slight decrease of equivalence ratio. In the experiments of spark duration time longer than 1000 µs (after the identified minimum ignition energy points), the ignition energies become greater with an upward trend as equivalence ratio increases. 3.5 55 3.0 50 2.5 45 2.0 40 Pressure Rise (psig) log (spark energy mJ ) n -OCTANE Spark Ignition Energy vs. Spark Duration with Temperature Variation in 21% Oxygen 1.5 1.0 0.5 35 30 25 0.0 20 -0.5 15 -1.0 10 -1.5 5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 log (spark duration µ s ) phi=2.02 phi=1.00 phi=0.95 phi=1.06 Pressure phi=2.02 Pressure phi=1.00 Pressure phi=0.95 Pressure phi=1.06 Figure 39: n-octane ignition temperature variation effects in 21% oxygen 4.5 50 The pressure rise for the near φ=1 mixtures is proportional to the stoichiometry. However, for the rich mixture, the pressure rise is unexpectedly small, even less than that of i-octane of about the same chemistry. The shape of the minimum ignition energy curve and the pressure rise of the φ=2.02 rich mixture are distinctively different from those of the near stoichiometric mixtures, an indication of a substantially different ignition process. DISCUSSION In this study, a composite spark (breakdown + dc-arc) has been used. The breakdown energy (ionization energy), released to a flammable gas mixture for a few nanoseconds to a few microseconds, creates a small volume of ignition kernel (plasma kernel). In this phase, the energy transfer from the breakdown spark to the ignition kernel is so efficient that the temperature and pressure of the ignition kernel increases to extremely high values. Rapid relaxation of this high pressure generates a shock wave. As the shock wave and ignition kernel expand, the temperature and pressure of the ignition kernel fall. The temperature fall of the ignition kernel due to the heat loss of the unburned gas and to the electrodes would continue to the fuel flame temperature. In this period, the expansion rate of the shock wave is much higher than that of the ignition kernel.30 If the ignition kernel growth rate is constant, then the flame is eventually extinguished. For successful flame propagation, additional energy should be provided by chemical heat release to make the ignition kernel grow to its critical size. In a composite spark, the dc-arc discharge facilitated by the ignition kernel (plasma kernel) formation in the breakdown phase does not foster the degree of ionization of gas molecules or the ignition kernel temperature much. The primary role of the dc-arc discharge is to increase the ignition kernel (plasma kernel) size and to extend the cooling period of the hot ignition kernel so that the ignition kernel formed in the breakdown phase is preserved much longer.31 Of course, the dc-arc energy is also lost by 51 52 heat transfer to the electrodes as well as to the surrounding unburned gas. Thus, for a composite spark with the same breakdown energy and constant heat loss through the electrodes, successful ignition and flame propagation are dependent upon the absolute value of dc-arc energy, mode of dc-arc energy supply (dc-arc spark duration time), and fuel mixture composition (equivalence ratio), and the ignition chemistry. In i-octane experiments of a given stoichiometry, the minimum ignition energy decreased as the dc-arc spark duration time became longer, reached its lowest value, and then increased with extended spark duration time. If the spark duration time is short, more dc-arc energy deposition would be needed to extend the size of the ignition kernel. If it is too long, again more energy is needed to compensate for the heat loss to the electrodes and to preserve the hot ignition kernel. The value of the minimum ignition energy varies with the fuel mixture equivalence ratio and ignition chemistry. The sequence of combustion reactions for i-octane (also n-octane) is as follows: (1) unimolecular fuel decomposition, (2) H-atom abstraction by H, O, OH, and CH3, (3) alkyl radical decomposition, (4) alkyl radical + O2 → olefin + HO2, (5) olefin + H, O, OH, CH3 → alkenyl + H2, OH, H2O, CH4, (6) alkenyl radical decomposition, (7) olefin decomposition. Overall, the combustion of i-octane (and n-octane) can be understood in terms of the conversion of fuel molecules to CH3, C2H4, C3H4, C3H6 and i-C4H8 through the pyrolytic 53 oxidative steps and then oxidation of small olefins, CH3 and CH4. The main chain carriers are provided by the chain-branching H + O2 → O + OH reaction. The cause of flame extinction is a combined effect of heat loss to the surroundings, flame stretch, flame instability (cellular flame) and the extent of chemical reaction.32 The minimum ignition energy for a lean fuel/air mixture is much higher than that of the stoichiometric mixture. In this case, not enough heat is released from chemical reactions to sustain the flame propagation because of the low fuel concentration, while heat loss to the surroundings (unburned gas + electrodes) is about the same as in a stoichiometric mixture. Consequently, higher dc-arc energy deposition is required to increase the size of the ignition kernel and to keep the temperature gradient between the reaction zone and the unburned gas small. In a fuel rich mixture, pyrolytic reaction in the steps shown before and the chain terminating reactions by recombination of radical-radical and/or radical-molecule are dominant over chain-branching and chainpropagating reactions.20 In other words, radicals from fuel molecules compete for H atoms with the chain-branching reaction (H + O2 → O + OH). Likewise to the case of lean mixtures, for rich mixtures more dc-arc energy must be deposited for a longer time to increase and preserve the size of the ignition kernel and to extend the chain length of the chemical reaction for heat release. As seen in Figure 28, generally for rich i-octane mixtures, the minimum ignition energy increases with the equivalence ratio; the reversal of the minimum ignition energy between the mixtures of φ=2.83 and φ =2.61 is most likely caused by some experimental artifacts and/or uncertainties. The ignition of n-octane at high temperatures has not been studied experimentally and theoretically. Therefore, a direct comparison of ignition characteristics between 54 n-octane and i-octane is not feasible. According to a recent computer modeling study, the ignition delay times of n-heptane (normal alkane) is shorter than those of its isomers (branched alkanes).33 It was also pointed out by Farrell et al. that the burning velocities of n-alkanes are higher than iso-alkanes despite that the differences in heat capacity, thermal conductivity, and adiabatic flame temperature are small.34 Farrell et al. attributed the differences in burning velocity to kinetic effects.34 Also the differences among alkane isomers become greater as the molecular size gets smaller. The disparity in the flame velocity of i-octane and n-octane of the same stoichiometry, even if the flame velocity of n-octane has not been measured, may be explained by examining the kinetic effects. For example, how much and how fast these molecules produce small hydrocarbons: CH3, C2H4, C3H4, C3H6, and i-C4H8 (see above). Since there is the same number of distinct H-atom abstraction sites in i-octane and n-octane (Step2), the main differences should be mainly in the steps of unimolecular fuel decomposition (Step 1), alkyl radical decomposition (Step 3), and alkenyl radical decomposition (Step 6) for the production of CH3 olefins. For i-octane, there are many routes for CH3 generation through β-scission. However, for n-octane, there are more H-atom formation routes than i-octane. Methyl radicals (CH3) terminate chain centers by the fast recombination reaction, CH3 + CH3 (+M) → C2H6 (+M), while H-atoms keep the number of chain centers growing through the chain-branching H + O2 → O + OH. The minimum ignition energies of i-octane and n-octane of about the same stoichiometry (φ=2) as a function of the dc-arc spark duration time are shown in Figure 35. Considering a higher mass diffusion rate of O2 (from the unburned region to the flame front) than fuel, the actual stoichiometry of these mixtures is φ≅1 and not φ≅2 at 55 the reaction zone. Therefore, minimum ignition energies of i-octane and n-octane appear to be the same. This observation leads one to conclude the following. The minimum ignition energy is the energy required to make the ignition kernel grow to its critical size. Unlike the flame velocity, the critical size is more dependent upon the amount of heat released rather than how fast. Thus, if i-octane and n-octane have about the same thermodynamic properties (heat capacity, thermal conductivity, adiabatic flame temperature, etc.) their minimum ignition energies would also be similar, which is not dependent upon how fast the ignition kernel takes to reach its critical size. The profiles of the minimum ignition energy versus spark duration time of lean n-octane mixtures (shown in Figures 37-39) are very different from rich mixtures; in rich mixtures, a smooth transition of the minimum ignition energy with spark duration time was observed. However, in lean mixtures, there was a slow and uneven change of the minimum ignition energy and then an abrupt decrease followed by a sharp increase. For a possible explanation, ignition and flame propagation phenomena by a composite spark are restated: In the breakdown phase, a very steep temperature profile between the ignition kernel and the unburned gas exists, even though some of the ignition kernel energy is lost following shock wave expansion. In this initial stage of flame development, the heat release from chemical reactions is not sufficient to maintain such a steep temperature profile. Hence, the temperature profile broadens due mainly to heat loss by conduction to unburned gas and electrodes – flame stretch. If the breakdown energy is sufficient to grow the ignition kernel to its critical size, then a minimal flame is developed and continues to propagate as a combustion wave. If not, the flame is extinguished. In the arc-discharge phase, the extent of molecular dissociation could be 56 high but the degree of ionization is much lower. Also, the gas temperature in the arc is low compared to that of the ignition (plasma) kernel temperature, ≈ 6000 K. Its role is to extend the cooling period of the ignition kernel so that the plasma formed in the breakdown phase can be preserved for a longer period of time. As mentioned before, the minimum ignition energy varies with the mixture equivalence ratio; it increases rapidly as the mixture gets leaner. While the effects of the mixture strength (equivalence ratio) on the initial ignition kernel growth are not significant, the inflammation process, flame front thickness, and flame propagation rate are strongly affected by the mixture strength. With reduction of equivalence ratio, the chemical energy density of the mixture, flame temperature, and flame speed all reduce and the flame is stretched. Consequently, more time is available for heat loss from the inflammation zone and less energy is available to offset this heat loss due to the decrease of energy transfer rate into this zone. Therefore, for lean mixtures, more discharge energy must be supplied for the ignition kernel to grow to a larger size. In this composite spark system, the breakdown energy is small (<0.1 mJ) so that ignition and flame propagation with only this energy is unattainable. Additional energy is required to expand and preserve the size of ignition kernel formed for successful ignition and flame propagation which is supplied in the form of dc-arc discharge. Figures 37 and 38 show that fuel ignition and flame propagation are always achieved for higher dc-arc energy deposition as opposed to minimum ignition energy at a given spark duration time and for longer spark duration at a given energy deposition. In other words, the minimum ignition energy decreased as the spark duration time increased to a certain extent. This observation emphasizes the importance of the rate of dc-arc energy 57 deposition more than the total energy supplied. The rate of dc-arc energy deposition and chemical heat release must be balanced or exceeded to the heat loss rate. In high temperature fuel ignition experiments, for example, by a shock tube technique, there always exists an induction period. During this period of time the numbers of active chain carriers (H, O, OH) grow exponentially, which leads to a rapid consumption of fuel followed by large amount of heat release. Obviously the abrupt fall of the minimum ignition energy at ~1000 µs is partly related to this induction period of i-octane. However, at this time, an explanation as to the high initial value, dip, and then steep rise of the minimum ignition energy is not available. Perhaps these unusual phenomena would be clarified by an exhaustive computer modeling study with time dependent spark energy deposition and energy loss together with chemical heat release computed using a comprehensive i-octane and n-octane reaction mechanism. CONCLUSION Spark ignition energies were investigated for i-octane and n-octane mixtures following validation of the experimental set-up with methanol. Ignition energy is dependent upon equivalence ratio as well as spark duration time while pressure rise is also subject to the stoichiometry. A bowl shape is observed for rich mixtures of i-octane with an apparent minimum near φ=2 and ≈1.5 mJ which approaches the accepted value of 1.35 mJ. Additionally, if the oxygen content is slightly reduced, it appears the ignition envelope is narrowed and the pressure rise decreased. However, less conclusive results were obtained with lean n-octane mixtures because of the irregular nature of the data, showing new phenomena. Further investigation is needed in this case to examine time dependent spark energy deposition and energy loss together with chemical heat release related to the reaction mechanism. 58 REFERENCES 1 National Transportation Safety Board (NTSB), (August 2000). Aviation Accident Report: In-flight Breakup Over the Atlantic Ocean Trans World Airlines Flight 800 Boeing 747141, N93119 near East Moriches, New York July 17, 1996. NTSB Report Number: AAR-00-03; NTIS Report Number: PB2000-910403. 2 Blanc, M. V., Guest, P. G., von Elbe, G., Lewis, B., (1947). Ignition of Explosive Gas Mixtures by Electric Sparks: I. Minimum Ignition Energies and Quenching Distances of Mixtures of Methane, Oxygen, and Inert Gases, J. Phys. 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APPENDICES 62 63 APPENDIX A: Fuel Tank Ignitions35 Date 29-JUL1950 Aircraft Registration Operator Fatalities Location Bristol 170 F-BENF CAT 26 Algeria 17-SEP1956 Avro York EP-ADB Persian Air Services 0 U.K. 25-MAY1958 Lockheed L1049 55-0123 USAF 0 USA 26-JUN1959 Lockheed L1649 N7313C TWA 68 Italy 08-DEC1963 Boeing 707 N709PA Pan Am 81 USA 03-JUN1971 Boeing C-135 58-0039 USAF 5 Spain 23-MAR1974 DC-8 N6164A Airlift Int. 0 USA 09-MAY1976 Boeing 747 5-8104 Iran AF 17 Spain 08-FEB1980 Boeing C-135 60-0338 USAF 0 USA 14-MAR1980 Lockheed C130 74-2064 USAF 18 Turkey 19-MAR1982 Boeing C-135 58-0031 USAF 27 USA 13-FEB1987 Boeing C-135 60-0330 USAF 0 USA 04-OCT1989 Boeing C-135 56-3592 USAF 4 Canada 27-NOV1989 Boeing 727 HK-1803 Avianca 107 Colombia 11-MAY1990 Boeing 737300 EI-BZG Philippine Air Lines 8 Philippines 10-DEC1993 Boeing C-135 57-1470 USAF 6 USA 17-JUL1996 Boeing 747 N93119 TWA 230 USA 03-MAR2001 Boeing 737400 HS-TDC Thai Airways 1 Thailand 08-MAY2004 Douglas DC-4 N44911 Brooks Air Fuel 0 USA 64 29 JUL 1950 Date: Bristol 170 Freighter 21 Type: Cie Air Transport - CAT Operator: F-BENF Registration: 12738 Msn / C/n: 1946 Year built: 4 fatalities / 4 on board Crew: 22 fatalities / 22 on board Passengers: 26 fatalities / 26 on board Total: Written off Airplane damage: Tanezrouft (Algeria) Location: En route Phase: International Scheduled Passenger Nature: Algiers Airport (ALG) Departure airport: Gao Airport (GAQ) Destination airport: Narrative: Crashed following a wing failure. PROBABLE CAUSE: "An explosion in the wing compartment containing the main starboard fuel tank. This explosion tore off part of the upper wing surface which started a vibration of the wing structure which then caused multiple failures in flight." 17 SEP 1956 Date: Avro 685 York C.1 Type: Persian Air Services Operator: EP-ADB Registration: 1224 Msn / C/n: 1946 Year built: ? fatalities / ? on board Crew: ? fatalities / ? on board Passengers: ? fatalities / ? on board Total: Written off Airplane damage: London-Stansted Airport (STN), United Kingdom Location: Standing Phase: Unknown Nature: Departure airport: Destination airport: Narrative: Fuel tank exploded during maintenance. 65 25 MAY 1958 Date: 16:33 Time: Lockheed RC-121D Super Constellation Type: United States Air Force - USAF Operator: 55-0123 Registration: 4396 Msn / C/n: 1956 Year built: 0 fatalities / 15 on board Crew: 0 fatalities / 0 on board Passengers: 0 fatalities / 15 on board Total: Written off Airplane damage: Falmouth-Otis AFB, MA (United States of America) Location: Standing Phase: Military Nature: Falmouth-Otis AFB, MA (FMH) Departure airport: Narrative: The Super Connie was being prepared for a patrol flight when the center fuel tank exploded. The aircraft caught fire, but all 15 crew members evacuated safely. It appeared that the center fuel tank had been filled with fuel, despite the fact that it was not supposed to be filled. Through seepage or overflow from that tank the fuel vapors were ignited by electronic equipment being tested during the pre flight procedure. 26 JUN 1959 Date: ca. 17:35 Time: Lockheed L-1649A Starliner Type: Trans World Airlines - TWA Operator: N7313C Registration: 1015 Msn / C/n: 9 fatalities / 9 on board Crew: 59 fatalities / 59 on board Passengers: 68 fatalities / 68 on board Total: Written off Airplane damage: 32 km (20 mls) NW of Milano (Italy) Location: En route Phase: International Scheduled Passenger Nature: Milano-Malpensa Airport (MXP) Departure airport: Paris-Orly Airport (ORY) Destination airport: 891 Flightnumber: Narrative: The TWA Lockheed Starliner departed Milan at 16:20 GMT in weather conditions with scattered thunderstorms. Some 12 minutes later the crew reported climbing through 10,000 feet. At 16:35 a structural failure occurred, initiated by a wing separation. PROBABLE CAUSE: "The breaking-up in flight was due to the explosion of the fuel vapours contained in tank No.7, followed immediately by either an explosion of pressure or a further explosion in tank No.6. In the absence of other significant concrete evidence, taking into account the stormy weather conditions, with frequent electric discharges, existing in the area at the time of the crash, it may be assumed that the explosion of the fuel vapours contained in tank No.7 was set off, through the outlet pipes, by igniting of the gasoline vapours issuing from these pipes as a consequence of static electricity discharges (streamer corona) which developed on the vent outlets." 66 Final Status: 08 DEC 1963 Date: 20:59 EST Time: Boeing 707-121 Type: Pan American World Airways Operator: N709PA Registration: 17588/3 Msn / C/n: 1958 Year built: 15609 hours Total airframe hrs: 4 Pratt & Whitney JT3CEngines: 8 fatalities / 8 on board Crew: 73 fatalities / 73 on board Passengers: 81 fatalities / 81 on board Total: Written off Airplane damage: Elkton, MD (United States of America) Location: Approach Phase: Domestic Scheduled Passenger Nature: Baltimore/Washington International Airport, MD (BWI) Departure airport: Philadelphia International Airport, PA (PHL) Destination airport: 214 Flightnumber: Narrative: Pan American Flight 214 departed San Juan, Puerto Rico at 16:10 EST for a flight to Philadelphia with an intermediate stop at Baltimore. The aircraft, named 'Clipper Tradewind' arrived at Baltimore at 19:35 and took off again after refueling at 20:24. After contacting Philadelphia Approach Control the crew elected to wait in a holding pattern along with 5 other aircraft because of extreme winds at Philadelphia. Flight 214 entered a holding pattern west of the New Castle VOR on the 270 radial. At 20:58 Clipper Tradewind suffered a lightning strike. This caused the initial ignition of flammable fuel vapours inside the left reserve fuel tank. This triggered explosions in the centre and right reserve fuel tanks as well. Fuel spilled and caught fire; the complete left wingtip separated as a result. The aircraft was then seen to crash in flames. A 'Mayday' call was received by Philadelphia Approach as the plane was descending out of control. PROBABLE CAUSE: "Lightning-induced ignition of the fuel/air mixture in the Number 1 reserve fuel tank with resultant explosive disintegration of the left outer wing and loss of control." 67 03 JUN 1971 Date: Boeing KC-135Q Type: United States Air Force - USAF Operator: 58-0039 Registration: 17784/254 Msn / C/n: 1959 Year built: ? fatalities / ? on board Crew: ? fatalities / ? on board Passengers: 5 fatalities / 5 on board Total: Written off Airplane damage: near Torrejon AFB (Spain) Location: En route Phase: Military Nature: Narrative: Crashed following in-flight explosion of the Number 1 main fuel tank. Chafing of boost pump wires in conduits was determined to be as a possible ignition source. Final Status: 23 MAR 1974 Date: 19:08 Time: McDonnell Douglas DC-8-63CF Type: Airlift International Operator: N6164A Registration: 46144/532 Msn / C/n: 1970 Year built: 4 Pratt & Whitney JT3DEngines: 0 fatalities / 0 on board Crew: 0 fatalities / 0 on board Passengers: 0 fatalities / 0 on board Total: 1 fatality Ground casualties: Written off Airplane damage: Fairfield-Travis AFB, CA (SUU) (United States of America) Location: Standing Phase: Nature: Departure airport: Destination airport: Narrative: The DC-8 was undergoing a maintenance A-check at the Travis Air Force Base. Suddenly fuel fumes in the Number 1 inboard main fuel tank area exploded. PROBABLE CAUSE: personnel - maintenance, servicing, inspection: improper maintenance (maintenance personnel) powerplant - fuel system: other miscellaneous acts, conditions - improperly installed FACTOR: miscellaneous acts, conditions - fire in wing 68 Final Status: 09 MAY 1976 Date: 14:35 UTC Time: Boeing 747-131F Type: Iran Air Force Operator: 5-8104 Registration: 19677/73 Msn / C/n: 1970 Year built: 4 Pratt & Whitney JT9D-7A Engines: 10 fatalities / 10 on board Crew: 7 fatalities / 7 on board Passengers: 17 fatalities / 17 on board Total: Written off Airplane damage: near Madrid (Spain) Location: En route Phase: Cargo Nature: Tehran-Mehrabad Airport (THR) Departure airport: Madrid-Torrejon AFB (TOJ) Destination airport: 48 Flightnumber: Narrative: The Boeing was operated on a military logistic flight from Tehran to McGuire AFB via Madrid. The flight took off from Tehran at 08:20 GMT and climbed to a cruising altitude of FL330. After establishing contact with Madrid control, clearance was received to CPL VOR via Castejon. At 14:25 the flight was cleared to FL100. At 14:30 the crew advised Madrid that they were diverting to the left because of thunderstorm activity, and at 14:32 Madrid cleared ULF48 to 5000 feet and directed him to contact Madrid approach control. At 14:33 the crew contacted approach control and advised them that there was too much weather activity ahead and requested to be vectored around it. Last radio contact was when ULF48 acknowledged the 260deg heading instructions and informed Madrid that they were descending to 5000 feet. The aircraft was later found to have crashed in farmland at 3000 feet msl following left wing separation. It appeared that the aircraft had been struck by lightning, entering a forward part of the aircraft and exiting from a static discharger on the left wingtip. The lightning current's conductive path to the static discharger at the tip was through a bond strap along the trailing edge. Concentration of current at the riveted joint between this bond strap and a wing rib were sufficient conductive to cause the flash to reattach to this rivet and to leave the discharger. Fuel vapors in the no. 1 fuel tank then ignited. The explosion caused the upper wing skin panel to separate, causing a drastic altering of the aero elastic properties of the wing, and especially the outboard section of wing. The outer wing began to oscillate, developing loads which caused the high-frequency antenna and outer tip to separate. The whole wing failed a little later. 69 08 FEB 1980 Date: Boeing KC-135Q Type: United States Air Force - USAF Operator: 60-0338 Registration: 18113/452 Msn / C/n: 1961 Year built: 8015 hours Total airframe hrs: 0 fatalities / ? on board Crew: 0 fatalities / ? on board Passengers: 0 fatalities / ? on board Total: Written off Airplane damage: Plattsburgh AFB, NY (PBG) (United States of America) Location: Standing Phase: Military Nature: Departure airport: Destination airport: Narrative: Burned out on ramp following an explosion of the aft body fuel tank during ground refueling operations. A faulty fuel probe was found to be the cause of the explosion. 14 MAR 1980 Date: Lockheed C-130H Hercules Type: United States Air Force - USAF Operator: 74-2064 Registration: 4659 Msn / C/n: 1976 Year built: ? fatalities / ? on board Crew: ? fatalities / ? on board Passengers: 18 fatalities / 18 on board Total: Written off Airplane damage: 15 km (9.4 mls) W of Incirlik (Turkey) Location: Unknown Phase: Military Nature: Narrative: Fuel tank explosion; crashed on approach. 70 19 MAR 1982 Date: 21:10 Time: Boeing KC-135A-BN Stratotanker Type: United States Air Force - USAF Operator: 58-0031 Registration: 17776/246 Msn / C/n: 1959 Year built: 4 fatalities / 4 on board Crew: 23 fatalities / 24 on board Passengers: 27 fatalities / 28 on board Total: Written off Airplane damage: Greenwood, IL (United States of America) Location: Approach Phase: Military Nature: Chicago-O'Hare International Airport, IL (ORD) Destination airport: Narrative: The airplane crashed following an on board explosion which occurred at FL137. A fuel pump was probably allowed to run dry, causing it to become overheated due to which fuel vapours ignited. 13 FEB 1987 Date: Boeing KC-135A-BN Stratotanker Type: United States Air Force - USAF Operator: 60-0330 Registration: 18105/444 Msn / C/n: 1961 Year built: 0 fatalities / 7 on board Crew: 0 fatalities / 0 on board Passengers: 0 fatalities / 7 on board Total: Written off Airplane damage: Altus AFB, OK (LTS) (United States of America) Location: Landing Phase: Military Nature: Altus AFB, OK (LTS) Destination airport: Narrative: The Stratotanker caught fire during landing rollout and burned out. At the time of the explosion the copilot was making a radio transmission using the UHF radio. The UHF wire which runs near the aft wing root in the fuselage was melted due to an electrical fault. Fuel vapors in the area of the aft body tank were ignited. 71 04 OCT 1989 Date: Boeing KC-135A-BN Stratotanker Type: United States Air Force - USAF Operator: 56-3592 Registration: 17341/31 Msn / C/n: 1957 Year built: 4 fatalities / 4 on board Crew: 0 fatalities / 0 on board Passengers: 4 fatalities / 4 on board Total: Written off Airplane damage: near Carlingford, NB (Canada) Location: Approach Phase: Military Nature: Limestone-Loring AFB, ME (LIZ) Destination airport: Narrative: A fuel pump ran dry and ignited fuel vapours after becoming overheated. The aircraft crashed. Follow-up / safety actions: Because this was the 5th such occurrence crews must now keep 3000 lb of fuel in the tank to prevent overheating. 27 NOV 1989 Date: 07:16 Time: Boeing 727-21 Type: Avianca Operator: HK-1803 Registration: 19035/272 Msn / C/n: 1966 Year built: 3 Pratt & Whitney JT8D-7 Engines: 6 fatalities / 6 on board Crew: 101 fatalities / 101 on board Passengers: 107 fatalities / 107 on board Total: Written off Airplane damage: near Bogota (Colombia) Location: En route Phase: Domestic Scheduled Passenger Nature: Bogotá-Eldorado Airport (BOG) Departure airport: Destination airport: Cali-Alfonso B. Aragon Airport (CLO) 203 Flightnumber: Narrative: Flight 203 departed Bogotá at 07:11 for a flight to Cali. While climbing through FL130, a bomb detonated on board, igniting fuel vapours in an empty fuel tank. The subsequent explosion caused the aircraft to crash. Some sources claim 3 people were killed on the ground. 72 11 MAY 1990 Boeing 737-3Y0 Philippine Air Lines EI-BZG 24466/1771 1989 2 CFMI CFM56-3B1 0 fatalities / 6 on board 8 fatalities / 113 on board 8 fatalities / 119 on board Written off Manila-Ninoy Aquino International Airport (MNL) Location: (Philippines) Pusback / towing Phase: Domestic Scheduled Passenger Nature: Manila-Ninoy Aquino International Airport (MNL) Departure airport: Iloilo Airport (ILO) Destination airport: Narrative: Ambient air temperatures were high - 95 F (35 C) - as the Boeing 737 was parked at Manila. The air conditioning packs, located beneath the center wing fuel tank, had been running on the ground before pushback (approximately 30 to 45 minutes). The center wing fuel tank, which had not been filled since March 9, 1990, probably contained some fuel vapors. Shortly after pushback a powerful explosion in the center fuel tank pushed the cabin floor violently upwards. The wing tanks ruptured, causing the Boeing to burst into flames. The vapors ignited probably due to damaged wiring, because no bomb, incendiary device or detonator has been found. Date: Type: Operator: Registration: Msn / C/n: Year built: Engines: Crew: Passengers: Total: Airplane damage: 10 DEC 1993 Boeing KC-135R Stratotanker United States Air Force - USAF 57-1470 17541/150 1958 ? fatalities / ? on board ? fatalities / ? on board 6 fatalities / ? on board Written off Milwaukee-General Mitchell Airport, WI (MKE) Location: (United States of America) Standing Phase: Military Nature: Departure airport: Destination airport: Narrative: Centre wing fuel tank explosion during ground maintenance due to overheated fuel pump. Date: Type: Operator: Registration: Msn / C/n: Year built: Crew: Passengers: Total: Airplane damage: 73 Status: Date: Time: Type: Operator: Registration: Msn / C/n: Year built: Total airframe hrs: Cycles: Engines: Crew: Passengers: Total: Airplane damage: Location: Phase: Nature: Departure airport: Destination airport: Flightnumber: Final 17 JUL 1996 20:31 EDT Boeing 747-131 Trans World Airlines - TWA N93119 20083/153 1971 93303 hours 16869 cycles 4 Pratt & Whitney JT9D-7AH 18 fatalities / 18 on board 212 fatalities / 212 on board 230 fatalities / 230 on board Written off 13 km (8.1 mls) S off East Moriches, NY (United States of America) En route International Scheduled Passenger New York-John F. Kennedy International Airport, NY (JFK) Paris-Charles de Gaulle Airport (CDG) 800 Narrative: TWA Boeing 747 N93119 arrived as Flight TW881 from Athens at New York-JFK at 16:31. The airplane was refueled at JFK and remained at gate 27 with the auxiliary power unit (APU) and two of its three air conditioning packs operating (for about 2 1/2 hours) until it departed as TWA flight 800. The was scheduled to depart JFK for Paris about 19:00; however, the flight was delayed because of a disabled piece of ground equipment and concerns about a suspected passenger/baggage mismatch. The aircraft was pushed back from the gate about 20:02. Between 20:05 and 20:07, the flight crew started the Nos. 1, 2, and 4 engines and completed the after-start checklist. About 20:08, the flight crew received taxi instructions and began to taxi to runway 22R. While the airplane was taxiing (about 20:14), the flight crew started the No. 3 engine and conducted the delayed engine-start and taxi checklists. At 20:18:21, ATC advised the pilots that the wind was out of 240-degrees at 8 knots and cleared flight 800 for takeoff. During the departure from JFK, the pilots received a series of altitude assignments and heading changes from New York Terminal Radar Approach Control and Boston ARTCC controllers. At 20:25:41, Boston ARTCC advised the pilots to climb and maintain FL190 and expedite through FL150. At 20:26:24, Boston ARTCC amended TWA flight 800's altitude clearance, advising the pilots to maintain FL130. At 20:29:15, the captain stated, "Look at that crazy fuel flow indicator there on number four .. see that?" One minute later Boston ARTCC advised them to climb and maintain FL150. The crew then selected climb thrust. After a every loud sound for a fraction of a second, the CVR stopped recording at 20:31:12. At that moment, the crew of an Eastwind Airlines Boeing 737 flying nearby reported seeing an explosion. The aircraft broke up and debris fell into the sea, 8 miles south off East Moriches. PROBABLE CAUSE: "An explosion of the center wing fuel tank (CWT), resulting from ignition of the flammable fuel/air mixture in the tank. The source of ignition energy for the explosion could not be determined with certainty, but, of the sources evaluated by the investigation, the most likely was a short circuit outside of the CWT that allowed excessive voltage to enter it through electrical wiring associated with the fuel quantity indication system. Contributing factors to the accident were the design and certification concept that fuel tank explosions could be prevented solely by precluding all ignition sources and the design and certification of the Boeing 747 with heat sources located beneath the CWT with no means to reduce the heat transferred into the CWT or to render the fuel vapor in the tank nonflammable." 74 Preliminary Status: 03 MAR 2001 Date: 14:48 Time: Boeing 737-4D7 Type: Thai Airways International Operator: HS-TDC Registration: 25321/2113 Msn / C/n: 1991 Year built: 2 CFMI CFM56-3C1 Engines: 1 fatality / 8 on board Crew: 0 fatalities / 0 on board Passengers: 1 fatality / 8 on board Total: Written off Airplane damage: Bangkok International Airport (BKK) (Thailand) Location: Standing Phase: Domestic Scheduled Passenger Nature: Bangkok International Airport (BKK) Departure airport: Chiang Mai International Airport (CNX) Destination airport: 114 Flightnumber: Narrative: Boeing 737-400 "Narathiwat" was parked at gate 62 at the domestic terminal of Bangkok Airport and was being prepared by 5 cabin crew members and 3 ground staff members for a flight to Chiang Mai (TG 114). Ground temperatures were in the high 35ºC and the air conditioning packs, which are located directly beneath the center wing tank and generate heat when they are operating, had been running continuously since the airplane's previous flight, including about 40 minutes on the ground. At 14:48, some 27 minutes before scheduled departure time, fuel vapours in the center wing tank probably ignited, causing an explosion. A fire erupted in the cabin, killing a flight attendant and injuring 6 others. Eighteen minutes later, the fire caused the right wing tank to explode. The fire was put out in an hour, but by then the aircraft had been gutted by the fire. 75 Final Status: 08 MAY 2004 Date: 21:30 Time: Douglas C-54P Type: Brooks Air Fuel Operator: N44911 Registration: 10461 Msn / C/n: 1945 Year built: 4 Pratt & Whitney R-2000-4 Engines: 0 fatalities / 2 on board Crew: 0 fatalities / 0 on board Passengers: 0 fatalities / 2 on board Total: Written off Airplane damage: Ganes Creek, AK (United States of America) Location: Standing Phase: Cargo Nature: Ganes Creek, AK Departure airport: Fairbanks International Airport, AK (FAI) Destination airport: Narrative: In preparation for a flight to Fairbanks, the crew successfully started engines number 4,3, and 2 in succession. As the crew started engine number 1, an explosion occurred in the wing area between engines no. 1 and 2. Engine no. 1 and the remaining outboard section of the left wing separated from the rest of the wing. The crew applied engine power in the remaining engines and taxied away from the area of the explosion. The crew then stopped about mid-field and disembarked the airplane. PROBABLE CAUSE: "A fuel tank explosion in the left wing auxiliary fuel tank, and subsequent fuel fire that occurred during engine start for an undetermined reason." 35 http://aviation-safety.net/database/dblist.php?Event=FIT 76 APPENDIX B: Gas Chromatograph Chemstation Reports Figure B-1: Gas chromatograph species concentration of cylinder air– Trial 1 Figure B-2: Gas chromatograph species concentration of cylinder air– Trial 2 Figure B-3: Gas chromatograph species concentration of cylinder air– Trial 3 77 Figure B-4: Gas chromatograph species concentration of reduced oxygen– Trial 1 Figure B-5: Gas chromatograph species concentration of reduced oxygen– Trial 2 Figure B-6: Gas chromatograph species concentration of reduced oxygen– Trial 3 78 APPENDIX C: Testing Procedure (modified from “Experimental Determination of the Minimum Ignition Energy of Methanol”)20 Open Vessel Note: Steps 1-5 are included if and only if the combustion vessel is open to the air with the bottom hemisphere off. If the vessel is already closed, proceed to Step 6. 1. ____ Check the electrode arrangement: anode, cathode, and bait probe. Ensure the anode and cathode spark gap distance is 3mm using the calibrated measuring device. Figure C-1: Custom spark gap measuring device 2. ____ Visually inspect the electrodes and vessel surfaces. If dirty (especially with soot), wipe with a cotton swab. Only if necessary, use isopropyl alcohol as a cleaning agent. 3. ____ Verify that pressure transducers, thermocouple, and mixing device are intact. 4. ____ Add 10mL of liquid fuel to bottom hemisphere; confirm that the threaded bolt is in place to expedite vaporization. 5. ____ Attach the bottom part of the combustion vessel to the central ring. Make sure the O-ring rubber seal is in place between the sections and place safety bolts in the holes provided in order to close the vessel. Use hand clamps to hold the vessel together while bolts are tightened. Closed Vessel 6. ____ Manual exhaust valve on top hemisphere of the combustion vessel should be closed. 7. ____ Confirm continuity; there must not be any pressure leakage from the vessel and grounding must be present (check using voltmeter). 79 8. ____ Insulating foam pieces secured to maintain temperature and reduce heat losses. Figure C-2: Installed insulating foam Power 9. ____ Turn main power switch on via Key-Switch in CE-15. Touch Screen/Wonderware 10. ____ If the Touchscreen (WONDER 1) is not already on, turn hard drive on (located on shelf left of Gas Handling Panel). 11. ____ Once monitor is on, start the MBENET program. This allows the Wonderware software to activate the PLC in CE-15. 12. ____ Open the InTouch Windowview icon. Check the box marked Fire Fuels System and click OK. The main screen for testing should appear. Heating/Cooling 13. ____ Power up Heating/Cooling Unit (Julabo FP-50). a. ____ Turn Unit On (FP-50 SW1). b. ____ Turn Programming Unit On (FP-50 SW-2). c. ____ Turn on Heating/Cooling Capability (FP-50 Push). d. ____ Make sure external temperature is displayed on large LED. e. ____ Change Setup 1 to the specified value to reach temperature for test. 14. ____ Turn circulating fans on to heat/cool the vessel. 80 Gas Handling 15. ____ Verify that relief valves are in the correct position. Input line relief valves (GNV 101, GIV 101, GOV 101) should be in the vertical position; Safety valves (GNV 102, GIV 102, GOV 102) should be in the horizontal position. 16. ____ Open the gas flow valves, allowing building supply air and cylinder air to flow through the gas handling system. These valves are located at the left-hand side below the panel on the floor. The natural position for these two valves is horizontal. Pull the handles to the vertical position. 17. ____ Verify that the safety relief valve (GNOV 001) connected to the gas cylinders is closed or in the vertical position. Once this is done, open the gas cylinders. 18. ____ Purge the vessel using the Wonderware screen button. Data Acquisition 19. ____ Turn on oscilloscopes (TDS1 & TDS2), using push power button on front left. 20. ____ Turn on current amplifier at the back of the unit with switch. If red light is flashing on face plate, degauss the probe. To do this, release the probe from the spark ignition cable by flipping the lock switch off and pressing the trigger. While disconnected from the ignition cable, lock the unit and press the degauss switch. Once fully degaussed, the probe can be put back into place on the ignition cable. 21. ____ Zero the amplifier probe. This is done by pressing the SINGLE/SEQ button on TDS-1, then the FORCE TRIG button, followed by the RUN/STOP button. This will give an AUTO trigger which will show the CH3 MEAN in pink. If this mean is largely negative/positive, the offset must be adjusted on current probe amplifier. Adjust the Mean by turning the OUTPUT DC LEVEL knob. Circuit 22. ____ To change the variable capacitor and resistor, “MAIN Power” must be off. No LED’s should be illuminated! 23. ____ The variable capacitor connection is located on top of the circuit box with red binding posts. The variable resistor connection is also located on top of the circuit box with black binding posts. 81 Figure C-3: Variable resistor and capacitor placement Figure C-4: Photograph of circuit box 24. ____ Turn on: “MAIN Power,” “ION Power,” and “HV Power” and adjust the high voltage either manually on the circuit panel or locally using the touch screen. Operating Parameter Verification 25. ____ The supplied voltage and current can be checked on the TDS1 oscilloscope by pushing the SINGLE/SEQ button, then the FORCE TRIG button. This will show the live voltage and current readings in the circuit. The voltage and current can be finetuned using the power supply and amperage probe at this point. 26. ____ Adjust the amperage input by changing the Current/Division on the Amp Probe up or down depending on the variable resistor being employed so as to fully capture the trace on the TDS1 screen. Zero the live current reading, which is shown as the CH3 Mean. 27. ____ After the current probe amplifier and voltage are set, the test setup is complete. Press the SINGLE/SEQ button on TDS1 and TDS2. The oscilloscopes are now primed for the next trigger or spark pulse. Change the scale (both horizontal and vertical) on the oscilloscopes in order to fully capture the voltage, current, power, and pressure waveforms. The pulse duration is determined by the resistor and capacitor used (RC time constant), so adjust the timescale accordingly. 82 28. ____ Verify that the temperature inside the combustion vessel is within the acceptable range (+/- 0.10ºC) from the target temperature. The temperature inside the vessel can be found on the LED display on the Julabo unit. 29. ____ Verify that equilibrium has been attained inside the vessel. When the pressure stabilizes, as noted by the pressure reading on the touchscreen, it is recognized that equilibrium has been met. This process takes approximately 45 to 90 minutes after the last successful ignition and subsequent purge. Ignition Attempt 30. ____ Press the SPARK button on the touchscreen. 31. ____ If only an Ionization spark occurs, slowly raise the voltage by increments of either 10 volts – 200 volts (depending on the desired step increase) and repeat the specified test. 32. ____ If there is an actual spark, but no ignition, again raise the voltage by 10 volts – 200 volts (depending on the desired step increase) and repeat the test. Record the important data: Vessel Temperature, Humidity, Supplied Voltage, Supplied Amperage/div, Actual Voltage across gap, Energy discharged from spark, the Peak Amperage, and Area under the current waveform. 33. ____ If there is an actual spark with ignition of the fuel vapors in the vessel on the first attempt, purge the vessel (use PURGE button on touchscreen) and redo the test. On the next test, start with either lower supply voltage or by using a smaller energy with a reduced capacitor size. Record all important data including the Peak Pressure and Time to Peak Pressure. Wait the appropriate amount of time between testing in order to confirm equilibrium. 34. ____ If there is an actual spark and ignition, with at least one successful spark/no ignition run before, the test is considered as an acceptable data point. Purge the vessel. Save the waveforms for voltage, current, power (MATH). Record all important data. 35. ____ Once a successful ignition occurs, set up for the next range using a different capacitor/resistor combination or at a different temperature. Shutdown 36. ____ Turn off circuit power supplies using the touchscreen so that the MAIN Power, Ion Power, and HV Power are shown as red buttons. Again, no LED’s should be illuminated. 83 37. ____ Turn off Julabo Heating/Cooling unit and circulating fans. 38. ____ Close the manual valves on the gas cylinders. 39. ____ Evacuate the gas lines at GOV 102, GNV 102, and GIV 102. 40. ____ Close both valves that are connected to the in-house air supply. 41. ____ Manually evacuate the system at the filter, GFF 101. 42. ____ Close out of Wonderware and MBENET on the touchscreen. Then shutdown the computer. 43. ____ Turn Ignition Key Switch to the OFF position in CE-15. 84 APPENDIX D: Data Tables Table D-1. Methanol at 32.5ºC (φ=2.30) in 21% oxygen Resistor Ω Capacitor µF Supply Voltage Volts Output Energy mJ Pulse Duration µs Pressure psig 18 0.12 2400 395.3 13.4 28.96 30 0.25 1800 440.3 36.2 21.28 30 0.25 1600 353.9 38.8 23.36 30 0.25 2000 608 46.4 19.36 1000 0.058 1200 32.8 104 22.08 1000 0.058 1200 33.03 106 22.08 1000 0.058 1400 47.82 109 20.80 1000 0.058 1200 33.3 114 21.60 1000 0.058 1600 71.13 125 21.28 1000 0.058 1600 67.57 128 19.68 1000 0.058 2000 118.2 129 19.84 1000 0.058 2100 130.9 148 40.80 1000 0.058 1900 106.9 154 19.36 1000 0.058 2400 174.1 159 16.80 1000 0.058 2600 206 169 14.72 50000 0.01 2800 23.6 2020 21.60 50000 0.01 2800 24.42 2150 22.40 50000 0.01 3200 36.37 2240 - 41000 0.25 1400 50.47 10200 24.96 41000 0.25 1600 47.38 12600 20.48 224000 0.25 2000 175 45000 26.72 224000 0.25 2200 231.2 48400 20.64 85 Table D-2. Methanol at 22.5ºC (φ=1.23) in 21% oxygen Resistor Ω Supply Voltage Volts Output Energy mJ 750 Capacitor µF 0.0005 Pressure psig 0.7609 Pulse Duration µs 3.1 1900 467 0.001 1600 0.9187 3.8 49.6 467 0.0005 2000 0.5734 3.9 42.4 467 0.001 1600 0.8901 4.2 47.2 467 0.0005 2100 0.8449 4.3 47.2 750 0.001 1900 0.9630 4.3 46.8 1200 0.001 1800 0.9654 4.4 49.6 1800 0.001 1900 1.1750 4.6 47.2 1200 0.0005 2000 0.8153 5.0 45.2 2200 0.001 1700 0.8865 5.5 48.8 467 0.001 400 0.2225 9.1 - 7500 0.0005 1200 0.1406 10.0 42.4 2340 0.001 400 0.1796 12.3 - 2340 0.001 1400 0.4780 16.4 47.6 10800 0.001 400 0.2969 16.9 - 10800 0.0005 2100 0.9087 21.0 42.8 7500 0.001 1900 0.9182 34.4 47.6 10800 0.001 1900 0.9703 40.0 47.6 10800 0.001 1800 0.8568 42.0 43.2 10800 0.001 1600 0.4848 50.0 48.0 10800 0.0005 2100 0.5634 52.0 45.6 84000 0.001 400 0.1844 86.6 - 41000 0.001 400 0.03286 89.2 - 41000 0.0005 2200 0.6763 97.6 47.6 41000 0.0005 2000 0.4880 102 48.0 41000 0.001 400 0.04883 128 - 224000 0.001 400 0.2484 168 - 490000 0.001 400 0.3614 216 - 84000 0.001 1300 0.1945 254 42.0 84000 0.001 1400 0.2842 280 50.4 714000 0.001 400 0.03629 284 - 714000 0.001 400 0.128 316 - 103700 0.0005 2000 0.5354 322 - 84000 0.001 2100 1.1100 440 46.0 224000 0.001 2000 1.2040 784 45.6 103700 0.001 1800 0.6382 808 44.4 224000 0.001 2200 1.3100 988 47.2 46.0 86 Table D-3. i-octane at 19.0ºC (φ=3.13) in 21% oxygen Resistor Ω Capacitor µF Supply Voltage Volts Output Energy mJ Pulse Duration µs Pressure psig 21 0.54 1600 625.00 40.4 0.99 21 0.54 1600 709.70 42.8 0.91 2300 0.025 2600 77.09 174 1.22 500 0.54 600 37.39 216 1.60 4200 0.025 2400 61.16 286 0.90 4200 0.12 800 6.13 492 0.79 4200 0.12 900 8.33 528 1.00 4200 0.12 900 9.91 572 1.05 41000 0.033 1800 24.03 1140 3.68 10800 0.12 1000 10.73 1190 1.48 10800 0.12 1100 21.69 1300 1.02 10800 0.12 1200 29.23 1530 - 41000 0.033 1700 19.47 1550 1.00 32900 0.12 1500 39.21 4260 1.34 41000 0.12 1600 43.09 5240 1.37 103700 0.12 2600 203.40 17400 0.82 224000 0.12 3200 335.20 36800 0.58 224000 0.12 2600 161.30 40000 0.94 224000 0.12 2600 198.90 51400 1.76 87 Table D-4. i-octane at 16.5ºC (φ=2.83) in 21% oxygen Resistor Ω Supply Voltage Volts Output Energy mJ 5 Capacitor µF 0.25 Pressure psig 355.40 Pulse Duration µs 5.24 1600 5 51 0.25 0.12 1600 700 338.20 30.45 5.72 16 2.53 1.22 51 51 51 51 51 0.12 0.12 0.12 0.25 0.12 1000 600 2400 470 2600 50.93 18.36 392.80 15.33 455.70 16.6 19.8 22.6 23.2 27 1.97 3.33 3.01 2.26 2000 2000 0.0056 0.0056 2000 1000 11.66 1.72 43.2 57.6 3.33 12.96 2000 0.01 3200 60.92 79.2 2.48 10800 10800 0.01 0.01 1100 1200 1.88 2.31 114 118 4.20 4.24 10800 10800 10800 41000 10800 0.01 0.01 0.01 0.0056 0.01 1100 1800 1600 1400 2200 1.77 9.47 6.23 1.41 17.98 120 168 202 240 386 3.87 3.38 3.20 11.20 3.26 41000 0.0056 2100 8.06 428 3.06 41000 41000 41000 103700 41000 41000 73000 0.0056 0.0056 0.0056 0.003 0.01 0.01 0.0056 2300 2600 1900 2600 1800 1900 2900 8.44 12.33 4.83 5.59 7.16 8.26 15.79 444 488 588 624 652 684 784 3.36 1.65 3.92 4.12 2.34 2.00 41000 0.01 2300 14.75 788 1.54 41000 73000 0.01 0.0056 2400 2800 15.08 13.01 916 1130 2.90 2.24 224000 224000 224000 0.0056 0.01 0.01 3300 1700 2700 17.92 2.87 19.17 2200 2660 4060 3.16 6.40 2.43 224000 224000 224000 0.0056 0.0056 0.01 3000 2900 2400 11.12 13.08 11.90 4080 4920 6000 2.96 5.24 2.03 224000 224000 0.01 0.01 2200 2000 10.72 12.32 6960 8000 2.67 3.73 4.00 88 Table D-5. i-octane at 14.5ºC (φ=2.61) in 21% oxygen Resistor Ω Capacitor µF Supply Voltage Volts Output Energy mJ Pulse Duration µs Pressure psig 5 0.25 2000 561.40 5.68 6.32 2000 0.01 2600 32.33 73.6 3.68 2000 0.01 2800 44.24 80.8 3.36 18000 0.003 2500 6.88 166 4.40 103700 0.0005 3200 4.84 250 4.12 10800 0.01 2400 20.83 320 4.56 32900 0.003 2500 6.82 352 4.32 10800 0.01 2450 21.85 444 3.68 15000 0.0056 2400 10.59 444 3.72 103700 0.003 2600 6.20 548 3.92 41000 0.0056 2500 10.96 572 3.88 330000 0.003 3100 8.40 2480 3.92 330000 0.0056 3100 16.84 5760 4.24 330000 0.025 2700 60.47 14400 3.56 560000 0.025 3500 122.40 80000 4.36 490000 0.025 3100 80.14 94800 2.80 89 Table D-6. i-octane at 8.0ºC (φ=2.02) in 21% oxygen Resistor Ω Capacitor µF Supply Voltage Volts Output Energy mJ Pulse Duration µs Pressure psig 500 0.003 2800 13.21 7.04 27.84 5000 0.001 2800 4.11 21.8 36.48 10800 0.00075 2950 2.45 32.8 31.04 20000 0.0005 2800 1.54 62 32.00 103700 0.0002 3400 1.40 92.8 - 50500 0.00075 2500 1.54 122 33.12 103700 0.0005 2900 1.73 153 30.56 103700 0.00075 2600 1.53 170 32.00 103700 0.001 2600 2.15 238 32.96 103700 0.001 2700 2.52 258 30.56 224000 0.00075 2600 1.45 334 30.40 160000 0.00075 2550 1.39 348 30.40 135000 0.00075 2900 1.74 388 28.00 224000 0.00075 2650 0.97 432 19.68 483000 0.001 3250 2.46 448 30.08 330000 0.001 3200 2.34 508 32.96 330000 0.00075 2950 1.11 592 32.32 560000 0.001 3200 4.05 912 32.16 517000 0.001 3200 2.03 940 31.36 483000 0.0023 3150 6.23 1820 39.68 560000 0.003 3050 7.20 1930 28.96 560000 0.003 3050 10.12 2580 27.52 560000 0.0023 3150 6.75 3000 29.44 560000 0.003 3050 9.20 3860 30.56 90 Table D-7. i-octane at 19.0ºC (φ=3.65) in 18% oxygen Resistor Ω Capacitor µF Supply Voltage Volts Output Energy mJ Pulse Duration µs Pressure psig 4200 0.12 800 9.05 616 1.43 4200 0.12 1100 28.90 812 0.39 1000 0.54 2300 1316.00 1180 0.12 4700 0.25 800 21.08 1300 1.19 4700 0.25 800 20.51 1320 1.86 10800 0.12 1500 65.04 2000 0.22 4700 0.25 1500 172.70 2520 0.09 4700 0.25 1800 287.10 2680 0.07 4700 0.25 2200 480.00 3160 0.28 4700 0.25 2800 844.60 3200 0.08 4700 0.25 2800 841.30 3360 0.06 Table D-8. i-octane at 16.5ºC (φ=3.30) in 18% oxygen Resistor Ω Capacitor µF Supply Voltage Volts Output Energy mJ Pulse Duration µs Pressure psig 50 0.25 800 82.25 39.2 2.60 50 0.25 1400 195.40 47.2 0.99 50 0.54 500 50.00 64.0 2.28 300 0.54 1500 570.00 328 0.18 500 0.54 1200 303.20 416 0.22 500 0.54 1500 514.90 512 0.23 500 0.54 1900 906.50 568 0.32 1000 0.54 1200 246.10 760 0.64 1000 0.54 1700 635.70 1060 0.32 7500 0.54 1000 67.85 5280 0.55 91 Table D-9. n-octane at 35.9ºC (φ=2.02) in 21% oxygen Resistor Ω Capacitor µF Supply Voltage Volts Output Energy mJ Pulse Duration µs Pressure psig 1,200 0.003 2800 11.28 8.6 9.56 3,000 0.001 3300 5.29 12.0 11.36 6,200 0.001 2800 3.06 33.6 14.56 10,800 0.001 3000 3.64 40.0 11.36 103,700 0.00033 2800 1.21 102 13.92 224,000 0.0002 3500 1.50 196 11.24 224,000 0.002308 3250 1.06 204 12.40 103,700 0.001 2950 1.83 228 10.00 560,000 0.0005 3300 1.45 672 16.16 560,000 0.00075 3150 2.80 1200 14.88 Pressure psig Table D-10. n-octane at 19.8ºC (φ=1.06) in 21% oxygen Resistor Ω Supply Voltage Volts Output Energy mJ 300 Capacitor µF 0.00767 3600 64.44 Pulse Duration µs 9.2 300 0.00767 3450 62.83 11.6 48.8 1000 0.00359 3250 23.05 16.0 50.4 2000 0.003 3650 21.86 23.4 51.2 3000 0.003 3350 18.04 35.2 50.8 3000 0.003 3350 17.07 39.2 51.6 4200 0.003 3000 13.28 54.0 52.4 4670 0.0046 3300 25.87 76.0 48.8 7500 0.00231 3600 14.05 77.6 50.0 7500 0.00231 3500 14.52 80.8 50.4 8200 0.003 3550 17.98 95.2 46.8 7500 0.00275 3600 18.58 97.6 50.0 13000 0.003 3200 13.72 110 50.4 10000 0.003 3450 16.07 120 50.4 20000 0.003 3400 14.61 256 48.4 24000 0.003 3250 15.69 286 50.4 32900 0.003 3200 11.42 298 50.8 36000 0.003 3100 11.34 412 49.6 143000 0.00085 3150 2.92 568 50.0 976000 0.00083 3400 2.80 1020 49.2 48.4 92 Table D-11. n-octane at 18.3ºC (φ=1.00) in 21% oxygen Resistor Ω Capacitor µF Supply Voltage Volts Output Energy mJ Pulse Duration µs Pressure psig 200 0.01 3360 102.30 5.0 47.2 100 0.01 3440 79.83 7.0 47.2 150 0.01 3400 76.01 8.4 47.6 180 0.01 3500 83.62 9.0 48.0 234 0.00923 3520 72.55 13.6 47.6 410 0.00923 3250 56.90 20.8 48.0 680 0.00767 3300 52.32 24.8 47.2 1,000 0.00767 3200 45.51 32.8 46.8 1,100 0.00767 3500 55.30 37.6 48.0 2,000 0.01 3100 52.10 89.6 46.8 2,700 0.01 3300 62.91 128 46.8 3,000 0.01 3620 74.68 130 47.6 2,200 0.02069 3050 94.00 166 46.8 3,000 0.02069 3220 104.00 230 47.2 6,800 0.014 3450 79.55 310 47.2 11,000 0.01 3470 58.52 420 47.2 12,000 0.01 3600 63.77 424 47.2 13,000 0.01 3450 58.25 456 47.6 15,000 0.01 3530 58.46 564 47.2 224,000 0.001 3150 2.76 732 48.0 330,000 0.001 3450 3.46 976 47.6 224,000 0.00195 3270 6.46 1560 47.6 143,000 0.003 3300 10.15 1700 46.8 143,000 0.0056 3190 17.69 2880 47.2 224,000 0.0056 3420 21.77 4600 47.2 93 Table D-12. n-octane at 17.0ºC (φ=0.95) in 21% oxygen Resistor Ω Capacitor µF Supply Voltage Volts Output Energy mJ Pulse Duration µs Pressure psig 10 0.08 3380 546.70 4.0 44.4 50 0.08 3370 538.00 26.4 44.4 75 0.08 3500 554.70 29.8 44.4 100 0.08 3470 563.30 35.6 44.0 150 0.08 3400 513.70 48.8 44.4 300 0.048 3450 353.00 52.0 45.6 150 0.08 3370 529.40 57.6 44.4 418 0.043 3550 329.00 70.4 45.2 500 0.043 3480 306.70 80.0 44.4 600 0.043 3450 304.60 87.2 44.4 750 0.043 3350 267.00 105 44.8 820 0.043 3350 273.50 111 44.8 500 0.12 3220 597.30 158 44.8 620 0.12 3260 621.70 200 44.8 750 0.12 3240 625.70 240 44.8 750 0.12 3260 617.70 242 44.4 893 0.12 3480 699.10 316 44.8 1,300 0.12 3610 772.00 320 44.4 1,300 0.142 3280 841.90 684 45.2 1,500 0.142 3220 784.90 708 44.8 1,600 0.171 3480 1042.00 968 44.4 1,800 0.142 3480 926.70 1020 44.8 1,800 0.171 3440 1048.00 1100 44.8 2,000 0.171 3300 929.00 1140 44.0 1,800 0.205 3300 1187.00 1260 44.8 2,000 0.205 3250 1124.00 1700 45.2 890,000 0.00083 3600 3.54 1880 - 813,000 0.00083 3600 3.78 1920 - 920,000 0.00083 3780 5.26 2400 44.0 813,000 0.001875 3440 6.15 3360 44.0
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