ASSESSMENT OF THE STABILITY CONDITIONS OF A CISTERCIAN CLOISTER P.B. Lourenço, G. Vasconcelos, L. Ramos University of Minho, Department of Civil Engineering, Guimarães, Portugal ABSTRACT This paper describes the evaluation followed to define the stability conditions of a Cistercian cloister in Portugal. The adopted methodology of diagnosis results in clear advantages in terms of safeguard of the authenticity of the construction and, consequently, of its heritage and historical value. 1. INTRODUCTION Preservation of the architectural heritage is considered a fundamental issue in the cultural life of modern societies. In recent years, large investments have been concentrated in this area, leading to developments in the areas of inspection, nondestructive testing, monitoring and structural analysis of monuments. Nevertheless, understanding, analyzing and repairing historical constructions remains one of the most significant challenges to the modern technicians. Up to recently, it was normal to carry out any intervention without spending proper resources (time and money) in studying the reasons why the intervention was required. This lead often to either heavy interventions, which result in a decrease of the historical value of the construction, or inadequate interventions, which did not solve the problem that require the intervention. Fortunately, this attitude has changed as more and more attention is being devoted to the tasks of inspection and diagnosis. Indeed, the costs involved in the inspections and diagnoses are easily recovered in the intervention itself. In this paper, an example of a comprehensive diagnosis of a historical construction is presented. The survey and characterization of the damage, together with in situ and laboratory testing, allowed to gather the information necessary to establish the need of an intervention and to bound this intervention. Additionally, the obtained information allowed to analyze the construction in a computer, which resulted in clear information on its structural behavior. 2. HISTORICAL FRAMEWORK The Monastery and Church of Salzedas are located in Salzedas, Tarouca and the church was recently classified as National Monument of Portugal. The church is essentially set in a urban environment, whereas the monastery is set in a more rural environment, see Figure 1a. The plan dimensions are very considerable, 75 × 101 m2, making it the second largest monastery in Portugal, after the World Heritage Monument – Monastery of Alcobaça. The monastery and church possess a longitudinal irregular plan with different volumes, typical of a Cistercian Abbey, see Figure 1b. The present study focus exclusively in the cloister dated from the 17th century (D – Large cloister, in the picture). N A E D C B A – Church B – Sacristy C – Chapter room D – Large cloister E – Small cloister (a) (b) Figure 1 – Monastery and Church of Salzedas: (a) aerial view and (b) plan The large cloister is regular and substitutes part of the primitive cloisters, see Figure 2a. It possesses crossed vaults in the 1st level and canon vaults in the 2nd level. The walls, brackets and ribs are made of granite and the vaults are made of brick masonry with clay filling. The Monastery is not own by the state and, therefore, only limited interventions were carried out. After repeated statements of the pre-collapse status of the cloister [1,2], the General Directorate for National Buildings and Monuments (DGEMN) started a restoration plan that was carried out in 1980/1981 and 1983, including the following works, see Figure 2b-d: • The vault of the 2nd level of the West wing was demolished, being replaced by a reinforced concrete vault; • The wall separating the large and small cloisters, between the 1st and the 2nd levels was, dismounted and remounted plumb. These interventions must be valued as, in their absence, it is likely that collapse would prevail with a larger loss of the architectural heritage. However, it is noted that the works do not comply with modern theories of intervention in historical structures and, today, would be very debatable. (a) (b) (c) (d) Figure 2 – Aspects of the cloister: (a) present view, (b) demolition of the canon vault, (c) dismounting of the external wall between the large cloister and the small cloister and (d) reconstruction of a reinforced concrete vault 3. SIGNS OF DAMAGE The condition of the cloister is quite poor, including biological colonization sometimes associated with moisture stains, deterioration of the bricks in the vaults, cracks with variable thickness, crushing of stones and excessive movements in walls and vaults. 3.1. Observed Cracks The largest and widest set of cracks occurs in the canon vaults of the South and East wings of the 2nd level, as well as the SE and NW corners, see Figure 3a. The cracks occurs mostly in the longitudinal direction, even if some transversal cracks also occur, up to a crack opening of 40 mm. The vaults of the first level exhibit also cracks, in the South and West wings, up to a crack opening of 15 mm, see Figure 3b. The West wing is supported on temporary wooden poles. (a) (b) nd Figure 3 – Mapping of cracks for the (a) 2 level and (b) 1st level The walls exhibit widespread cracking at the 2nd level and almost no cracking at the 1st level. With the exception of a few localized areas, cracking is minor (crack openings in the range of 1 to 5 mm). 3.2. Observed Displacements Vertical displacements up to 35 mm were measured at the key of the crossed vaults of the 1st level. But all the walls of the cloisters exhibit large horizontal movements that lead to the separation between the vaults and the walls, in a clear lack of verticality, see Figure 4. The out-of-plumb displacement of the internal walls reaches values of 0.18 m, 0.14 m, 0.09 m and 0.07 m in the wings West, South, East and North, respectively. (a) (b) (c) (d) Figure 4 – Aspects of the wall movements: (a) separation between wall and vault (intrados of 1st level), (b) detail, (c) separation between wall and vault (extrados of 2nd level) and (d) horizontal movements in the direction of the court 3.3. Other Damage The brackets supporting the crossed vaults of the first level show signs of compressive crushing, particularly in the West wing, see Figure 5a. This can be explained by the tilting movement of the walls. The absence of connection between the infill of the crossed vaults and the walls resulted in a very localized area to transfer the load, i.e. only the brackets. Also, a significant number of bricks show deterioration, particularly around the cracked areas, see Figure 5b. This occurs in both levels and can be explained by frost-thaw cycles and water infiltration, as the amount of rainfall per year in the region is high and the temperatures in the winter are excellent for ice formation (daily cycles with ±0º). (a) (b) (c) Figure 5 – Aspects of the mechanical deterioration: (a) crushing of the stone brackets of the 1st level and (b,c) decohesion of the bricks Other perturbing signs, less relevant from the structural point of view, include damage of the stone due to freeze-thaw cycles and overall biological colonization, see Figure 6. (a) (b) (c) Figure 6 – Other aspects of the materials deterioration: (a) degradation of stone carving and (b,c) biological colonization 4. IN-SITU SURVEY AND LABORATORY INVESTIGATION In order to characterize the construction, to justify the observed damage and to define corrective measures, an experimental in-situ and laboratory testing program was carried out. 4.1. Soil and Foundation Survey This survey consisted of seven borings and three pits to allow the mechanical and physical characterization of the soil and foundations. It was possible to define a layered soil consisting of embankment of clayey nature (1.1 m), organic soil (0.30 m), alluvial soil with medium large stones, naturally wounded and worn by the action of water (0.60), alluvial soil with pebble (0.50 m). Between 2.5 and 2.7 m depth, the soil is granular with some clay and below 2.7 m depth large stones with 0.30 m to 0.40 m are found, see Figure 7. Pit 3 Medieval clay tile pavement (original soil level) Medieval foundation with granite ashlars XVII foundation (irregular masonry bonded with clay) Pit 2 Embankment Organic soil Alluvial soil with stones Alluvial stones with pebble Granular soil with clay Large stones Figure 7 – Detail of the soil survey The foundation soil exhibits moderated resistance and large heterogeneity for depths between 1.0 and 1.8 m, were supposedly all the cloister foundations are set. The foundations for the walls seem to be medieval and of good quality, but the foundations of the cloister columns are inadequate. These irregular masonry foundations are unable to distribute the loads over a significant soil area and the foundations depth around 1.0 m seems to indicate that the foundations were built on top of the original pavement level, directly on organic soil. 4.2. Visual Inspection with Rigid Endoscope In order to characterize the inner constitution of vaults and walls, a few bore holes and several cracks were inspected with a rigid endoscope, see Figure 8. The inspection allowed several conclusions, among which: • The vaults are made with clay brick masonry with 0.22 m thickness and clay filling. Separation between the two materials was not found; • The walls are made with large granite stones, with dry joints or a thin clay joint. Clay seems to be washed out in most cases due to weathering. An internal core of weaker mechanical characteristics was not found; • Internal longitudinal cracks that would compromise the stability of the walls under vertical loading were not found. As a result of the inspection with the rigid endoscope, it was concluded that the granite walls of the cloister are adequate and there is no danger of collapse due to decohesion under vertical loading. Coring and other techniques to estimate the strength of the walls were considered not necessary and it was decided to carry out a simple flat-jack stress control. (a) (b) (c) Figure 8 – Aspects of the inspection with rigid endoscope: (a) drilling machine (b) visual inspection and (c) photograph 4.3. Flat-jack Testing Flat-jack testing was carried out in the spirit of the norms ASTM C1196 and C1197, even if the selection of a place to execute the test was difficult due to the irregular nature of masonry. To open the slot, both a sawing machine and a drilling machine were used, see Figure 9a,b. A rectangular flat-jack with 406 × 102 × 4.2 mm3 and shims were adjusted with a pressure of 3.0 MPa. Afterwards, two tests to measure the in situ vertical stress were carried out, utilizing the three pairs of marks illustrated in Figure 9c and denoted as row 1, row 2 and row 3. (a) (b) Figure 9 – Flat-jack testing: (a) Sawing the slot, (b) stitch-drilling the slot and (c) measuring operation The results of one of the tests is represented in Figure 10 but the two tests results were very similar. It can be observed that the row 2 and row 3 are more adjusted with the slot, whereas row 1 shows a clear lower stiffness. The average in-situ stress obtained with the latter rows is 1.2 MPa. The value expected with a simple numerical analysis, is around 0.6 MPa. The 50% difference between these values might be due to the irregular shape of the masonry blocks, indicating that only half of the stone block is inactive. It is stressed that the value of 1.2 MPa obtained can be considered as relatively low for the particular type of masonry. 0.200 0.150 0.100 Displacement [mm] 0.050 Stress [MPa] 0.000 -0.050 1.0 1.2 1.4 1.6 1.8 2.0 Row Fiada 11 Row Fiada 22 Row Fiada 33 2.2 -0.100 -0.150 Figure 10 – Stress-relative displacements results of flat-jack testing 4.4. Coring In order to confirm the internal constitution of the vaults and to characterize the mechanical behavior of the brick masonry, three φ75 mm cores were extracted from the vault, see Figure 11. The cores confirmed the borehole observation. (a) (b) Figure 11 – Samples for mechanical testing: (a) coring and (b) sample 4.5. Chemical, physical and mechanical characterization The plaster, vault infill and mortar from the brick masonry of the vaults were characterized with X-ray diffraction, non-soluble residual and burn loss tests, see Figure 12a. The bricks were characterized with absorption tests and uniaxial compression tests, see Figure 12b,c,d. The mortar from the brick masonry was also characterized with uniaxial compression tests, see Figure 12e. The representative samples were extracted from the construction or the cored samples. The tests indicated the composition of the plaster and mortar (1:3 in volume) and the composition of the vault infill (clay). The bricks are of low quality and non-durable, with an absorption in cold water around 20% and a volume mass of 1560 kN/m3. The uniaxial compression tests were carried out in samples of 45 × 45 × 45 mm3, tested with greased Teflon layers to avoid the plate confining effect. The obtained Young’s modulus and strength for the bricks were Eb = 7.3 GPa and fb = 5.2 MPa, respectively. These values are quite low and confirm the poor quality of the bricks. The obtained Young’s modulus and strength for the mortar were Em = 8.6 MPa and fm = 3.8 MPa, respectively. This strength value can be considered normal for the mortar composition. With these results it is possible to estimate the strength of the brick masonry as f k = K × f b0.65 × f m0.25 = 0.60 × 5.2 0.65 × 3.8 0.25 = 2.4 MPa , (2) according to Eurocode 6. The Young’s modulus of the composite might be obtained from homogenization procedures as E= t m + tu 0.02 + 0.04 ×ρ = × 0.5 = 3.8 GPa , tm tu 0.02 0.04 + + 8.6 7.3 E m Eu (3) where tm represents the thickness of the mortar, tu represents the height of the brick and ρ represents an efficiency factor associated with the deficient bond between the two materials (assumed equal to 0.5). The above values allowed to perform a numerical analysis of the structure [3]. 1900 Mass (g) 1800 1700 Sample Provete 11 1600 Sample Provete 22 (a) 336 240 192 144 24 1500 Time (h) (b) 14000 Force (N) 12000 T2 T3 10000 8000 T1 T1 6000 4000 2000 Displacement (µm) 0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 (c) (d) (e) Figure 12 – Examples of chemical, physical and mechanical testing: (a) X-ray diffraction test on vault infill material, (b) absorption test on brick, (c) compressive failure of brick, (d) uniaxial compression test on brick (two samples) and (e) compressive failure of mortar 5. RECOMMENDATIONS The conclusions of the numerical analyses of [3] together with the inspection described in the previous section allowed to conclude that: (a) the non-symmetry between the internal and external walls of the cloister result in movements in the direction of the court, as observed in the construction; (b) a linear elastic analysis of the construction results in very limited displacements (in the order of the millimeter) and moderate stress values (maximum tensile stress of +0.25 MPa and maximum compressive stress of –0.6 MPa). The large displacements observed in the construction require a geometrical and physical non-linear analysis; (c) in order to obtain horizontal displacements in the order of the observed in the structure, it is necessary to consider the soil-structure interaction. It seems therefore that the foundations play a key-role in the observed damage; (d) the high movements recorded in the construction and the deterioration of the brick vaults indicate that the safety level of the structure is not compatible with any use and immediate intervention is necessary. With the study described it was possible to recommend the following intervention, see details in [3]: (a) Immediate (Winter of 2000) – Covering of the roof to stop water infiltration and further damage in the brick vaults; temporary shoring of the SE corner and the vaults in the South wing; (b) Short Term – Strengthen vaults in the 2nd level (all wings) and vaults in the first level (South wing); strengthen foundations of the columns in the internal walls of the cloister. 6. CONCLUSIONS A comprehensive program of inspection and diagnosis of a Cistercian cloister is presented. The results of the inspection, together of a numerical simulation of the construction, allowed to understand the damage of the construction, to assess its safety and to propose a set of corrective measures. It was possible to demonstrate the value of the study to define a strengthening project that minimizes the intervention itself and maximizes the performance of the intervention. This strengthening project is currently under execution. REFERENCES 1. Leitão, A., 1963, The monastery of Salzedas (in Portuguese) 2. Cocheril, M., 1978, Guide of the Cistercian Abbeys in Portugal (in French), Calouste Gulbenkian Foundation, Lisbon 3. Lourenço, P.B., Vasconcelos, G., Martins, J.B., Ramos, L., Jalali, S., 2000, Diagnosis of the stability conditions of the XVII century cloister of the Monastery of Salzedas, in Tarouca (in Portuguese), Report nº LEC 31/2000, University of Minho, pp. 200
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