Chair of Food Science and Food Contact Materials Hydrocarbons from FCM as food contaminants: Focus on polyolefins and hot-melt adhesives Martin Lommatzsch Barcelona, 16.11.2016 Outline Chair of Food Science and Food Contact Materials 1. Mineral oil hydrocarbons 2. Polyolefin oligomers Reference: seilnacht.com 3. Hot-melt adhesives Reference: badische-zeitung.de Reference: reka-klebetechnik.de 2 Mineral oil hydrocarbons Mineral oils Polyolefins MOSH: Mineral oil saturated hydrocarbons Accumulation in human tissue (1-10 g per person) Hot-melt adhesives MOAH: Mineral oil aromatic hydrocarbons Partially genotoxic • Source: mostly printing inks (recycled newspaper; printing on boxes) • Migration into food via gas phase (5 – 50 mg/kg) • Solutions: Functional barriers or virgin board 3 Mineral oil hydrocarbons Mineral oils Polyolefins Hot-melt adhesives Sources of MOSH and MOAH 4 Analysis of mineral oil hydrocarbons Mineral oils Polyolefins Hot-melt adhesives HPLC-GC-FID method for mineral oils according to Grob & Biedermann (2012) Recycled cardboard: MOSH fraction (Saturates) MOAH fraction (Aromatics) Human tissue: 5 Polyolefins Mineral oils Polyolefins Hot-melt adhesives Types of polyolefins: Polyethylene (PE) Packaging: Polypropylene (PP) LDPE, PP LLDPE HDPE - Bags and films - Sealing layer - Bottles and cups Production: - Flexible tubes - Sealings - Other plastic components 6 Fingerprints of polyolefins MOSH fraction Mineral oils Polyolefins LDPE LLDPE HDPE PP Hot-melt adhesives Human tissue: Migration into food can reach 10 ppm No sufficient toxicological data about polyolefin oligomers Possible analogies to mineral oil hydrocarbons? 7 Polyolefin oligomers Mineral oils Polyolefins linear Hot-melt adhesives branched POSH: Polyolefin oligomeric saturated hydrocarbons POMH: Polyolefin oligomeric monounsaturated hydrocarbons POSHOC: open-chain POSH POSHCY: cyclic POSH POSHOX: oxidized oligomers MOSH fraction Unique structures POMH Distinctive feature to MOSH O O 8 Sealing layer Mineral oils Polyolefins Hot-melt adhesives Comprehensive analysis of the sealing layer via GCxGC C24 C16 IS C35 POSHoc IS POMH POSHcy IS IS IS 1076 Cycy Sq POSHox 2 3 1 11 5 10 4 ? IS 7 8 6 IS 13 9 16 Erucamid 17 18 168 ? ox168 Oleamid 14 IS Degradation products of antioxidants 9 Sealing layer Mineral oils Polyolefins Hot-melt adhesives LC-GC analysis with double preseparation of the sealing layer MOSH fraction subdivided into saturates and monoenes (LC-LCAg+-GC) Complete [mg/kg] C16-24 C24-35 145 275 POSH Branched POSHoc* n-Alkanes* C16-24 C24-35 C16-24 C24-35 40% 60% 54% 30% POSHcy* C16-24 C24-35 6% 10% POMH [mg/kg] POHox* [mg/kg] C16-24 65 C16-24 15 C24-35 130 C24-35 35 * Concentrations obtained from GCxGC analysis 10 Comparison: Sealing layer and cardboard Mineral oils Polyolefins Sealing layer Recycled cardboard GCxGC GCxGC LC-LC-GC LC-LC-GC No signals in MOAH fraction Hot-melt adhesives 11 Migration: Simulation Mineral oils Polyolefins Hot-melt adhesives Parameters: • 1 dm2 of the sealing layer (75 µm) in 10ml sunflower oil 60min, 95◦C (pasteurization) POSH POMH C16-24 95 µg/dm2 100 % 25 µg/dm2 55 % C24-35 185 µg/dm2 100 % 40 µg/dm2 45 % Roughly 0.4 mg/dm² (polyolefin oligomers, C16-35) migrate under these conditions 12 Migration: Food samples Mineral oils Polyolefins Hot-melt adhesives Sample Tomato sauce Carbonara sauce Pesto Fat content 1,2 % 9,4 % 46,0 % Pasteurization 60 min, 95°C 60 min, 95°C --- Storage 4-8°C 4-8°C < -20°C Packaging 1,5 kg in 12dm2 1,5 kg in 12dm2 1,5 kg in 12dm2 POSH C16-35 2,0 mg/kg (MOSH) 1,5 mg/kg 0,5 mg/kg POMH C16-35 <0,1 mg/kg 0,35 mg/kg 0,1 mg/kg P O S H Transfer >50% from the sealing layer into pasteurized fatty food (carbonara sauce) 13 Hot-melt adhesives Mineral oils Polyolefins Hot-melt adhesives Hot-melt adhesives (HMA) mainly consist of various types of waxes, resins and polymers. The main individual types were investigated: Paraffinic waxes Hydrocarbon resins PE copolymers Conc. of saturated Hydrocarbons [g/kg] <0.1 – 20 10 – 120 0.2 – 0.5 Conc. of aromatic Hydrocarbons [g/kg] <0.1 <0.1 – 60 <0.1 Amount in the HMA formulation 20 – 30 % 30 – 50 % 20 – 50 % Regulation 10/2011 FCM 93: 0.05 mg/kg FCM 97: no SML FCM 94: no SML FCM 95: no SML* --- * White mineral oils (paraffinic) Disclaimer: The origin and potential SMLs of hydrocarbon mixtures is not displayed during analysis 14 Hot-melt adhesive Mineral oils Polyolefins Hot-melt adhesives Chromatograms of a hexane extract of a hot-melt adhesive from a commercial rice (risotto) sample packed in virgin board folding box MOSH fraction C16-24: 20 g/kg HMA C11 MOAH fraction C16-24: 6 g/kg HMA 5B 1/2-MN Cycy Cho TBB Paraffinic wax C13 Per C27 C18 C27 C18 C36 HC resin C36 HC resin C16-24 C16-24 Migration via gaseous phase (C16-24) 15 Hydrocarbon resins Mineral oils Polyolefins Fraction Hot-melt adhesives C5 C9 DCPD («Piperylenes») («Aromatics») (Dicyclopentadienes) Monomers Oligomers (saturated) C16-24 GC C16 C24 C35 C16 C24 C35 C16 C24 C35 These products can be fully or partially hydrogenated after synthesis 16 Migration from HMA into rice Mineral oils Polyolefins Hot-melt adhesives 500g rice (risotto) packed in 7.5 dm2 virgin board and closed with 1 g hotmelt Hexane extract (24h, RT) of 1 cm rice bottom layer (25g) 5B 1/2-MN Per TBB Cycy Cardboard Cardboard C11 Cho C16 C13 Risotto Risotto bottom Risotto bottom Risotto Risotto middle Hotmelt Risotto middle C16 C24 C35 MOSH fraction: 2.7 mg/kg C16-24 17.12.2013 C24 Hotmelt MOAH fraction: 0.7 mg/kg ≤C24 17 Estimation of migration Mineral oils Polyolefins Hot-melt adhesives Simulation (6 months at ambient temperature): Test package with polenta (corn semolia) as food simulant and 1 g of HMA 1 – 6 % of saturated hydrocarbons of sufficient volatility (C16-24) were transferred from the HMA into the simulant Storage test with real food (12 months at ambient temperature): Roughly 800g of oat flakes were packed in folding boxes of virgin board and closed with 0.5 g of HMA formulation Up to 10 % of saturated hydrocarbons of sufficient volatility (C16-24) migrated from the HMA into the food Migration depends on the formulation, application and storage conditions 18 Migration from re-sealable packaging Mineral oils Polyolefins Hot-melt adhesives Hot-melt pressure sensitive adhesives (HMPSA) can also release hydrocarbons into food: Cheese in PE packaging (no migration barrier). Four different HMPSA samples for re-sealing show similar peak patterns in GC. Top slice 23 mg/kg 9 mg/kg 2nd slice 5 mg/kg 5 mg/kg Migration into cheese was observed for the top slice with direct contact to the resealable layer. The 2nd slice was not affected of substantial migration, but shows natural occurring terpenes. 19 Migration paths Mineral oils HMA in folding boxes Cardboard Polyolefins Hot-melt adhesives HMPSA in re-sealable packaging HMPSA in re-sealable packaging -no migration barrier- -incorporated barrier- Hotmelt Food ? ≈ 1-10% Transfer of HMA hydrocarbons (C16-24) into food Food Food ??? % Transfer of HMPSA hydrocarbons (C16-35) into food No substantial Transfer of HMPSA hydrocarbons (C16-35) into food Safety by Design 20 Summary Chair of Food Science and Food Contact Materials MOH POH (mineral oil hydrocarbons) (polyolefin oligomeric hydrocarbons) HCROH (hydrocarbon-resin oligomeric hydrocarbons) Aliphatic hydrocarbons (MOSH fraction) Aromatic hydrocarbons ----- (MOAH fraction) Exemplary chromatograms Recycled cardboard: MOSH + MOAH Polyolefin granulate (LDPE): POSH + POMH Hydrocarbon resin (C9): HCROSH + HCROAH (Section C16-35) 21 Summary Chair of Food Science and Food Contact Materials MOH POH (mineral oil hydrocarbons) (polyolefin oligomeric hydrocarbons) (hydrocarbon-resin oligomeric hydrocarbons) Concentration 150-700 mg/kg (C16-24) in of hydrocarbons analyzed recycled cardboard in the respective FCM 300-1400 mg/kg (C16-35) in analyzed sealing layers Up to 60 g/kg (C16-24) in HMA estimated from conc. In analyzed tackifier resins ≤10 mg per kg foodb ≤5 mg per kg foodc Migration into food (worst case) Regulations a ≤100 mg per kg fooda HCROH Future German regulation on According to Art. 3 of According to Reg. (EU) MOH from recycled cardboard Reg. (EC) 1935/2004, a 10/2011: MOSH risk assessment has to No SML for petroleum C10-16: 12 mg/kg be performed for NIAS, hydrocarbon resins, C17-20: 4 mg/kg such as POH. hydrogenated (FCM 97) C21-35: 2 mg/kg MOAH Common regulation for hydrocarbon C10-35: 0.5 mg/kg Vollmer et al. 2011, b BiedermannBrem et al. 2012, c Barp et al. 2015 contaminants in food? 22 Chair of Food Science and Food Contact Materials THANK YOU Dresden Old Town for your attention and especially to Prof. Thomas Simat Dr. Konrad Grob Maurus Biedermann …and industry partners More Information on: 23
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