MECHANICAL MAINTENANCE LIBRARY
OVERVIEW: Maintaining the mechanical integrity
and safe operation of your plant is likely your most
important daily concern. With today’s ever-increasing
output demands, keeping your workforce trained to
the highest possible competency levels and meeting
mandates is a constant challenge. Skill requirements
have shifted from simple maintenance — fixing what
is broken — to ensuring reliability with predictive and
preventative maintenance initiatives.
AUDIENCE:
• Mechanical Technicians, Mechanical Maintenance
Mechanics, Millwrights or Machine Repair
Personnel
• Employees responsible for servicing manufacturing
equipment to ensure reliability and productivity
eLEARNING: RedVector’s online approach and
easily integrated solutions help save money, improve
performance and reach more people. Engaging,
interactive modules, with real-world video, animated
graphics, pop-up descriptions, demonstrations and
simulations, are designed to put the student “on
location” in real situational examples.
COURSES: RedVector offers a world-class course
Mechanical Maintenance curriculum, built around 9
learning blocks through 4 progressive stages. This learning
plan is designed to improve mechanical knowledge
and skills by providing an understanding of common
mechanical components, routine and preventative
maintenance procedures. Topics covered include
common tools, rigging procedures, measurements,
fasteners, tolerances, alignment, lubrication and vibration
management, while working proficiently with bearings,
drive components, pumps, compressors, valves, piping
and other mechanical systems. Benefits of the Mechanical
Maintenance Program include:
• Improve safety and enhanced productivity
The flexible delivery model for design, delivery,
testing, tracking, reporting and communication
works with any learning management system (LMS),
or through the RedVector LMS. With either delivery
option, it is easy to:
• Install/remove courses, enroll/delete trainees and import/export trainee records
• Establish performance requirements and set preand post-test passing scores
• Keep pace with best practices and technological
change
• Customize curriculum with site-specific content,
company-developed learning modules and/or
custom test creation
• Move from a repair/replace focus to predictive/
preventative maintenance
• Ensure consistent delivery, with broader reach,
flexible scheduling and automated recordkeeping
• Generate a variety of reports
MECHANICAL MAINTENANCE - LEARNING PLAN: 172 COURSES – 194 HOURS
TIER 4:
Function, Site & Product -Specific Skills
TIER 3:
Systems & Control
TIER 2:
Components & Subsystems
TIER 1:
Workplace Fundamentals
Power Generation
Specialized Programs and Company
Instructor-Led Lab Sessions
Electronics
Instrumentation & Control
2 Courses – 4 Hours
5 Courses - 2.5 Hours
Operations
1 Course - 0.5 Hours
41 Courses - 41.5 Hours
Electrical
2 Courses - 1 Hours
Mechanical
42 Courses - 55.5 Hours
Fundamentals Package - 69 Courses - 83 Hours: Core, Safety, Operations,
Electrical, Mechanical, Electronics, Laboratory, Human Performance
1.866.532.4866
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Safety
10 Courses – 5.5 Hours
MECHANICAL MAINTENANCE LIBRARY
FUNDAMENTALS: 69 Courses, 83 Hours
•Industrial Math: Basic Operations, Part 1
•Industrial Math: Basic Operations, Part 2
•Math: Basics
•Industrial Math: Algebra
•Industrial Math: Formulas, Graphs, and Trends
•Hand Tools, Part 1
•Hand Tools, Part 2
•Precision Measurement Tools, Part 1
•Precision Measurement Tools, Part 2
•Forklifts: Operation
•Safety Orientation
•Back Safety
•Fall Protection
•Hearing Conservation
•Bloodborne Pathogens
•Personal Protective Equipment
•Fire Safety
•Classes of Fires and Extinguishers
•Warning Signs and Labels
•Respiratory Protection
•Safety Data Sheets
•Safety: Chemical Health Hazards
•Electrical Safety
•Diagrams: Blueprints
•Operator Responsibilities: Introduction
•Operation - Basic Principles
•Operator Responsibilities: Advanced Operator
Responsibilities
•Statistical Process Control: Basic Control Charts
•Troubleshooting: Basic Concepts
•Plant Science: Basic Electrical Principles
•Plant Science: Basic Electrical Circuits
•Electrical Maintenance: Battery Systems
•Fans
•Plant Science: Basic Principles
•Plant Science: Fluid Systems
•Plant Science: Forces and Machines
•Plant Science: Gases and Flowing Liquids
•Plant Science: Solids and Liquids
•Bearing Basics
•Equipment Lubrication: Lubricants and Bearing
•Hydraulics: Routine Maintenance
•Pumps: Basic Types and Operations
•Efficient Pump Operation
•Valves: Electric and Hydraulic Actuators
•Welding: Oxy-Fuel Gas Welding
•Welding: Arc Welding
•Refrigeration System: Operation
•Plant Science: Heat
•Plant Science: Heat Transfer
•Heat Exchangers: Introduction
•SCRs and TRIACs
•Quality Control and Assurance
•Procedure Use and Adherence
•Stop When Unsure
•Decision Making
•Managing Yourself
•“Are You Ready?” Checklist
•Self-Checking (STAR)
•Problem Solving
•Peer Checking
•Co-Worker Coaching
•Managing a Work Group
•The Team Advantage
•Clear Communication
•3-Way Communication
•Interpersonal Communication
•Turnover
•Discipline
SAFETY: 10 Courses, 5.3 Hours
•Workplace Ergonomics
•Understanding Forklifts
•Forklift Safety Checks
•Safe Forklift Operation
•Driving Safety
•Asbestos: Hazard Awareness Training
•Hazard Communication
•HazWoper: First Responder: Awareness Level
•HazWoper: Introduction
•Transporting Hazardous Materials
OPERATIONS: 1 Course, 0.5 Hour
•Basic Electrical Safety
ELECTRICAL: 2 Courses, 1 Hour
•Basic Control Circuits
•Industrial Switches
MECHANICAL: 42 Courses, 55.5 Hours
•Sliding Surface Bearings, Part 1
•Sliding Surface Bearings, Part 2
•Rolling Contact Bearings, Part 1
•Rolling Contact Bearings, Part 2
•Equipment Drive Components: Couplings
•Equipment Drive Components: Gear, Belt, and Chain Drive
•Basic Lubrication
•Lubrication: Basics
•Equipment Lubrication: Using Lubricants
•Safety: Basics
•Vibration Analysis: Introduction
•Gears: Types and Characteristics
•Shaft Alignment, Part 1
•Shaft Alignment, Part 2
•Shaft Alignment: Rim and Face
•Shaft Alignment: Reverse Dial and Laser
•Pumps: Operation of Centrifugal Types
•Pumps: Multistage Centrifugal
•Multistage Centrifugal Pump Maintenance
•Mechanical Seals
•Positive Displacement Pump Basics
•Pumps: Reciprocating Positive Displacement Types
•Pumps: Rotary Positive Displacement Types
•Pumps: Performance and Inspection
•Positive Displacement Pump Maintenance
•Compressors: Introduction
•Reciprocating Compressors, Part 1
•Reciprocating Compressors, Part 2
•Compressors: Centrifugal and Axial
•Centrifugal Compressors
•Compressors: Operation of Centrifugal and Axial Types
•Compressors: Positive Displacement
•Valves: Basic Types and Operation, Part 1
•Valves: Basic Types and Operation, Part 2
•Rigging: Basic Lifting
•Rigging: Ladders and Scaffolds
•Basic Rigging, Part 1
•Advanced Rigging, Part 2
•Refrigeration Systems: Basic Concepts
•Heat Exchangers: Operation of Shell and Tube Types
•Heat Exchangers: Cooling Towers
•Heat Exchangers: Condensers and Reboilers
INSTRUMENTATION AND CONTROL: 41 Courses, 41.5 Hrs
•Core: Principles of Calibration
•Temperature and Temperature Measurement, Part 1
•Temperature and Temperature Measurement, Part 2
•Pressure Gauges and Calibration, Part 1
•Pressure Gauges and Calibration, Part 2
•Pressure and Pressure Measurement
•Liquid Level Measurement, Part 1
•Liquid Level Measurement, Part 2
•Fluid Flow Measurement, Part 1
•Fluid Flow Measurement, Part 2
•Diagrams: Piping and Instrumentation
•Continuous Process: Principles
•Continuous Process: Smart Controllers
•Instrumentation and Control: The Human-Machine Interface
•Instrumentation and Control: Introduction to Process Control
•Instrumentation and Control: Introduction to Control and
Data Systems
•Instrumentation and Control: Measurement of Pressure and
Temperature
•Instrumentation and Control: Measurement of Level and
Flow
•Instrumentation and Control: Automatic Process Control,
Part 1
•Instrumentation and Control: Automatic Process Control,
Part 2
•Instrumentation and Control: Measurement of Concentration
•Instrumentation and Control: Measurement of Density,
Clarity, and Moisture
•DCS Introduction
•Continuous Process: Troubleshooting DCS I/Os: Procedures
•PLCs: Architecture
•PLCs: Installing and Maintaining
•PLCs: Ladder Logic and Symbology
•PLCs: Numerics, Part 1
•PLCs: Numerics, Part 2
•PLCs: I/O Communication
•PLCs: Introduction to Programming, Part 1
•PLCs: Introduction to Programming, Part 2
•PLCs: Program Entry, Testing, and Modification, Part 1
•PLCs: Program Entry, Testing, and Modification, Part 2
•PLCs: Programming Functions, Part 1
•PLCs: Programming Functions, Part 2
•PLCs: Networks and Network Troubleshooting
•PLCs: Troubleshooting Software, Part 1
•PLCs: Troubleshooting Software, Part 2
•PLCs: Troubleshooting Hardware
•PLCs: HMIs and Troubleshooting
POWER GENERATION: 2 Courses, 4 Hours
•Power Plant Systems: Power and Energy
•Material Handling: Tank Trucks
ELECTRONICS: 5 Courses, 2.5 Hours
•Digital Logic
•Number Systems and Digital Codes
•Using Electronic Test Equipment 1
•Using Electronic Test Equipment 2
•Using Electronic Test Equipment3
1.866.532.4866
|
www.RedVector.com