Climate and screen management For tomato growers in Northern & Eastern Europe Version 4, January 2011 Content Although the information in this manual is composed with care, no claims can be based on this information. Ludvig Svensson BV does not warrant the accuracy or completeness of this information and does not accept any liability for damages as a consequence of the use of this information. More detailed information about the products can be obtained from Ludvig Svensson BV or its distributors. The products of Ludvig Svensson BV and affiliated companies are only delivered under appropriateness of the terms of sales and delivery of Ludvig Svensson BV, in which the restrictions of liability are taken regarding eventual defects of the products. The terms of sales and delivery of Ludvig Svensson BV are available on request. For tomato growers in Northern & Eastern Europe 3 Climate control basics 4 Screen types 5 Controlling an energy saving screen in winter 6 2 Typical set points 13 The energy screen in summer 14 Svensson helpdesk 15 For tomato growers in Northern & Eastern Europe This document offers guidance on how to make the most of your greenhouse climate. Only a rational application of our climate screens will bring you the expected benefits, such as greater yields, higher quality and lower energy costs. The main function of our screens, when growing tomatoes in Northern and Eastern Europe, is energy saving. Beyond this, the screen is a valuable instrument for controlling the greenhouse growing climate. As these functions are interlinked, knowledge of greenhouse climate control is key, which is why we begin with some of the basics. Furthermore, all guidance is based on growing tomatoes in greenhouses without artificial lighting. We hope this document will provide valuable insights to help make your greenhouse operation even more successful. Additionally, our consultants will be happy to provide you with further information and grower specific advice. Climate and screen management 3 Climate control basics Essentially, the climate inside a greenhouse consists of temperature, humidity, light intensity and CO2 concentration. These elements are influenced by: 1. Outside conditions: radiation, temperature, humidity, rain and wind speed 2. Greenhouse conditions: ventilation, heating, screening, lightning 3. Plant conditions: transpiration Outside conditions are unchangeable, and plant transpiration is the result of countless influences. However, greenhouse conditions can be managed and controlled more easily. As many of the variables influence one another, this requires a climate computer. 1. 4 1. The main factors influencing a greenhouse climate. Screen types The Svensson climate screens most commonly used in tomato greenhouses in Northern and Eastern Europe are: SLS 10 Ultra Plus XLS 10 Revolux XLS 10 Ultra Revolux These are chosen for their individual properties as follows: light transmission direct diffuse energy saving flame retardant? diffuse Energy saving and shading screens: SLS 10 Ultra Plus 88% 81% 43% no yes XLS 10 Revolux 85% 78% 47% yes no XLS 10 Ultra Revolux 85% 76% 47% yes yes Climate and screen management 5 Controlling an energy saving screen in winter Basic principles You should aim for as many screen hours as possible – especially during the night when screen usage has no affect on light loss at all. Having said this, Svensson energy saving screens have very high levels of light transmission, and can therefore be used during the day when outside radiation levels are low. In this way the value of the energy saved can exceed the production losses due to the minor light loss of screening. In practice this means the screen remains closed after sunrise until a predefined radiation level is reached and is closed again before sunset when r adiation drops below a predefined level. And on very cold days with low radiation levels the screen may stay closed for the whole day. Excessive use of energy screens should be avoided. For example, using the screens at relatively high outside temperatures – approximately 10–15 °C – will slow down plant development and increase the risk of fungal diseases. Furthermore, using the screen under these conditions reduces the heating pipe temperature to insufficient levels. Remember that a minimum pipe temperature is required to activate the crop and remove water vapor from around it. 6 A good criteria for energy saving is Delta T This is the difference between the temperatures inside and outside. The Delta T should be larger than a predefined value before closing the screen, securing a m inimum heat supply through the heating pipes. This is not only important for keeping the crop active, but also prevents excessive humidity and fungal diseases. We recommend the following Delta T values: Weeks after planting Delta T Inside – outside at which point the screen will close 1–4 5 5–8 10 >9 12 Well developed crops require a larger Delta T before the screen closes. The reason for this is that mature crops produce more humidity and therefore require a higher pipe temperature to remove their water vapor. What’s more, a somewhat higher pipe temperature is beneficial for the ripening process. In practice this means the screen will always be closed at night during the first month after planting. This will be the case during most nights during the second month, except when outside temperatures are higher than 7 ºC. From the third month on, the screen should be open when the outside temperature is higher than ca. 5 ºC. Climate and screen management 7 Controlling an energy saving screen in winter In this typical night time example, the screen closes when the outside temperature drops below 5°C. When the temperature reaches or exceeds 8°C, the screen opens again. This prevents the screen from opening and closing due to small fluctuations in temperature. Measured outside temperature open Outside temperature open 8º C Deviation outside temperature open 3º C Outside temperature close 5º C close 2. Daytime use For a mature tomato crop, the screen will be in the open position throughout most of the daytime. This is also the case when outside temperatures are low. This is due to the considerable evaporation of the mature crop. In practice this means that the screen opens approximately 1–2 hours after sunrise, and closes 1–2 hours before sunset. The exact moment of opening and closing varies with the solar radiation level. 8 2. An example of night time outside temperature control of the energy saving screen. Example: Radiation setting screen open = 80 W/m2, Radiation setting screen close = 50 W/m2 This means that in the morning, after sunrise, the screen will open when the radiation reaches a level of 80 W/m 2; in the late afternoon the screen will close when the radiation drops below 50 W/m 2. These settings normally change according to the age of the crop. In general, higher radiation settings are used just after planting, while lower radiation settings apply as the crop matures. It’s generally accepted that the outside temperature level is the parameter that controls the closing of the energy screen during night time, while the solar radiation determines the moment of opening the screen in the morning and closing it in the late afternoon. Opening the screen After sunrise, when radiation levels exceed the setting for Radiation Screen Open (see above), the energy screen should be opened to take advantage of the available sun light. At this point it can still be relatively cold outside. To prevent a sudden temperature drop in the greenhouse, open the screen gradually – in stages. Failure to do so may result in condensation on the plants, which has a negative e ffect on growth and can lead to botrytis. Climate and screen management 9 Controlling an energy saving screen in winter In this example the screen is opened in 4 stages: 1%–2%–4%–93% over 45 minutes. During these 45 minutes the heating system will increase the water temperature in the pipes and adjust to the situation with the screen open. Together with a small screen gap of 1–7%, this results in a more controlled air exchange above and below the screen, minimizing the drop in greenhouse temperature. The 15–minute delay can be shortened if the outside temperature is closer to the t emperature in the greenhouse. 100% 99% 97% position screen 93% 0% sunrise time 10 3. sunrise +45 min 3. Opening the screen in stages. Note: 100% screen position means the screen is closed. It is saving energy. 0% screen position means it is completely open. It is on the package. Closing the screen At the end of the day the energy saving screen can be closed completely without delay (the screen can be closed from 0–100% in one go). However, we recommend that you decrease the water temperature in the heating pipes 10–20 minutes before closing. This will prevent a temperature peak directly after closing the screen. Humidity control A key feature of a Svensson climate screen is that water vapor can easily pass through it. This helps prevent extreme humidity levels and the formation of condensation on the screen. Although, as the crop matures it can produce such high levels of transpiration that you might still need to open the screen a fraction to release excess humidity. We call this a screen gap, and it helps to prevent e xcessively high Relative Humidity (RH) levels below the screen. 100% 98% RH 85% position screen 4. Example of screen gap control based on RH. 0% time 4. Climate and screen management 11 Controlling an energy saving screen in winter Under a completely closed screen, when Relative Humidity rises above 85% the screen will be opened with an adjustable gap of 1–5%. This will result in a screen position of 95–99%, while keeping the RH at 85%. When the RH falls below 85%, the gap is closed again – closing the screen 100%. The position of the vents, the outside temperature and the outside RH determine the size of the gap needed in relation to RH inside. In this example a 2% gap is sufficient. A varying screen gap is shown below. This example shows how a small gap of 1% is applied when the RH value exceeds 85%. At an RH of 90% the screen gap is at its maximum of 5%. screen gap 5% 0% 85% RH 12 5. 90% 5. Example of a varying screen gap based on an excessively high RH. Typical set points for energy screen control with tomatoes Energy saving in tomatoes SLS 10 Ultra Plus XLS 10 Revolux XLS 10 Ultra Revolux Delta T inside-outside for screen closure [ºC] 5–12 5–12 5–12 Outside temperature open [ºC] (deviation open)* 3 3 3 Radiation open [W/m2] 50–100 50–100 50–100 Radiation close [W/m2] 40–80 40–80 40–80 Screen gap [%] for humidity [%] 3 for 90 3 for 90 3 for 90 *How many °C the temperature should rise above the closing temperature before the screen should open Climate and screen management 13 The energy screen in summer Under normal circumstances, a tomato crop in northwestern Europe requires no shading. However, there can be special reasons to apply some shading – if you’re dealing with a weak crop, for example. Or, if there’s a sudden change in the weather: Going from cool and rainy to warm and sunny, for example, your crop may very well benefit from reduced solar radiation. Also, the combination of sunshine and windy weather from inland can result in low humidity levels in the greenhouse. In which case a Svensson energy saving screen can help by reducing solar radiation (approximately 15%) and diffusing the light. Both effects will help to reduce crop and fruit temperature. And low greenhouse humidity levels (approximately 50%) won’t be further reduced by the use of the screen. To prevent lack of ventilation, close the screen no more than 80%. 14 Svensson helpdesk We made this document to provide some general insight into the use of our climate screens for tomato production in Northern and Eastern Europe. For further information or grower specific advice, please don’t hesitate to get in touch with us! Ludvig Svensson BV Marconiweg 2 3225 LV Hellevoetsluis The Netherlands + 31 181 392 666 [email protected] Climate and screen management 15
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