CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 RECOVERY 1. GENERAL This section describes systems, units, and components used to recover air vehicles and equipment. This equipment includes the Cirrus Airframe Parachute System (CAPS). A. Cirrus Airframe Parachute System (CAPS) The airplane is equipped with a Cirrus Airframe Parachute System (CAPS) designed to bring the aircraft and its occupants to the ground in the event of a life-threatening emergency. CAPS consists of a parachute, a solid-propellant rocket to deploy the parachute, a rocket activation system, and a harness faired into the fuselage structure. A composite enclosure containing the parachute and solid-propellant rocket is mounted to the airplane structure immediately aft of the baggage compartment bulkhead. The enclosure is covered and protected from the elements by a thin composite cover. The parachute is enclosed within a deployment bag that stages the deployment and inflation sequence. The deployment bag creates an orderly deployment process by allowing the canopy to inflate only after the rocket motor has pulled the parachute lines taut. The parachute itself is a 2400-square-foot round canopy equipped with a slider, an annular-shaped fabric panel with a diameter significantly less than the open diameter of the canopy. The canopy suspension lines are routed through grommets so that the slider is free to move along the suspension lines. Since the slider is positioned at the top of the suspension lines near the canopy, at the beginning of the deployment sequence, the slider limits the initial diameter of the parachute and the rate at which the parachute inflates. The canopy inflates as the slider moves down the suspension lines. A three-point attachment harness connects the airplane to the parachute. The harness consists of two forward straps faired into the fuselage skin and attached to the firewall, and one rear strap attached to FS 222 bulkhead located directly forward of the parachute compartment. The harness system is designed to control the pitch dynamics of the airplane during the deployment cycle by limiting the aft attachment strap’s length until the cycle is complete. This is accomplished by utilizing a variable length strap section. The shorter section, which initially supports the load, employes a mechanical release that is activated by two pyrotechnic cutters which fire when the short section is pulled taut during extraction. The harness strap then lengthens and load is transferred to the longer section. EFFECTIVITY: All 90-00 Page 1 1 Feb 2017 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 2. DESCRIPTION (See Figure 90-001) A. Cirrus Airplane Parachute System (CAPS) Two separate and deliberate pilot actions are required to deploy the parachute. The first action requires the pilot to remove the access cover from the activation handle enclosure. The second action requires the pilot to pull the activation handle out, and down several inches. Upon pulling the activation handle, the activation cable compresses the igniter’s steel spring, cocks the plunger and the following sequence is initiated: When one half-inch of plunger travel is reached, captured ball-bearings are released allowing the plunger to close the electrical contacts. The closed electrical circuit ignites the primary booster. The primary booster ignites a secondary booster initiating ignition of the larger rocket motor. Once ignited, the rocket propellant’s hot gases are exhausted through the nozzle and the rocket impacts and disbonds the parachute compartment cover pulling the deployment bag from the enclosure. The deployment bag then stages the suspension line deployment and inflation of the parachute. As the parachute inflates, the forward harness assembly grows taut, pulls free of the fuselage skin, and stops at the forward attach fitting which supports the forward portion of the airplane. The aft harness is pulled taut, the line cutters are activated, and approximately eight seconds later “fire” and sever the nylon cord. The three-link release mechanism then opens allowing the aft harness to fully extend. The airplane then assumes its touchdown attitude; approximately ten degrees nose down, to optimize occupant protection. 90-00 Page 2 1 Feb 2017 EFFECTIVITY: All CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 ACTIVATION SYSTEM ROCKET ASSEMBLY CAPS COVER FORWARD ATTACH POINT FORWARD HARNESS PARACHUTE ASSEMBLY 6 - Parachute Disreef 3 - Line Extension 4 - Initial Canopy Inflation 5 - Reefed Parachute 7 - Snub Line Release 1 - Rocket Extraction 2 - Parachute Extraction SR20_MM90_5235 Figure 90-001 CAPS Deployment EFFECTIVITY: All 90-00 Page 3 1 Feb 2017 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 3. MAINTENANCE PRACTICES A. Cirrus Airframe Parachute System (CAPS) WARNING: Never activate CAPS on the ground. The rocket exits the fuselage with a velocity of 150 mph in the first tenth of a second and reaches full extension in less than one second. People near the airplane may be injured and extensive damage to the airframe will occur. Ground activation will cause the airplane to be out of service until CAPS is replaced and the airframe repaired and inspected. Rocket ignition will occur at temperature above 500 °F (260 °C). In the event of ground fire, use necessary precautions to avoid CAPS deployment. FAA Type Certification for the SR20 is contingent on a functional Cirrus Airframe Parachute System (CAPS). The airplane may not be flown when CAPS is rendered inoperative. CAUTION: CAPS must be serviced and maintained by Cirrus Design trained and authorized parachute system technicians only. Airframe and Powerplant license alone is not sufficient credentials for performing maintenance on CAPS. Licensed Airframe and Powerplant mechanics may visually inspect the parachute installation only as specified in the following inspection. Note: (1) Refer to Cirrus Airframe Parachute System Maintenance Manual w/ Illustrated Parts List (P/N 15994-002) for CAPS Maintenance Practices. Inspection/Check - Cirrus Airframe Parachute System (See Figure 90-002) (a) (b) (c) (d) (e) (f) (g) Remove CAPS handle access cover and verify CAPS handle safety pin is installed. Remove bulkhead 222 trim and carpet. (Refer to 25-10) Remove access panel CB6 and CB7 from bulkhead 222. (Refer to 06-00) Remove access panel RE3. (Refer to 06-00) Verify no moisture or mildew evident in Parachute Enclosure or CAPS Assembly. At top of Rocket Assembly, verify top surface of Rocket is level with or slightly higher than Pick-Up Collar Support. Verify Rocket Lanyard is positioned around forward diameter of Pick-Up Collar Support. WARNING: (h) Verify Rocket Lanyard is routed above Rear Harness Assembly. WARNING: (i) (j) (k) (l) 90-00 Page 4 1 Feb 2017 Rocket Lanyard must be positioned around diameter of Pick-Up Collar Support, NOT over top of Rocket. Failure to position Rocket Lanyard around diameter of Pick-Up Collar Support will absolutely FAIL deployment Rocket Lanyard must be routed above Rear Harness Assembly, NOT underneath. Failure to route Rocket Lanyard properly will absolutely FAIL deployment. Verify Shear Screws securing Pick-Up Collar Support to Pick-Up Collar are fully engaged. Verify minimum gap of 0.13 inch (3.30 mm) exists between outer diameter of pick-up collar ring and aft side of BH 222. Verify LH and RH Fuselage Harness exiting Parachute Enclosure is not twisted. Verify Protective Sheath around Aft Harness is captive by Aft Harness Bracket. EFFECTIVITY: All CIRRUS (m) (n) (o) (p) (q) (r) (s) (t) MODEL SR20 Verify Lanyard is coiled behind Aft Harness and stowed neatly into Stowage Pocket on the parachute assembly. Just below Stowage Pocket, verify Aft Harness secured to Parachute Assembly either by velcro pack or stitching. Verify correct alignment of Three-Link Release Assembly. Verify Aft Harness lays flat against Parachute Assembly. Behind Rocket Shield, verify Abrasion Sheath installed to LH Fuselage Harness. Inspect for chafing or cutting on CAPS Assembly Retaining Straps along bottom and back of Parachute Enclosure. Verify correct Harness Routing through Three-Point Shackles. Complete Electric Ignition Checkout Procedure. 1 Open CB880 and CB881 circuit breakers at BAT 2. 2 Temporarily install 10 kohm resistor across positive and negative voltmeter terminals. 3 Access P2700 through avionics bay. 4 Verify the following voltage readings at P2700. Reference readings to P2700, socket 8 (center socket). 5 6 7 EFFECTIVITY: All AIRPLANE MAINTENANCE MANUAL CHECK DESCRIPTION VOLTMETER READING P2700, socket 2 BAT 2 Bus 0-0.4 V MAX. P2700, socket 3 BAT 1 + BAT 2 DIODE OR’D BUS +24 V Remove 10 kohm resistor from voltmeter and use diode check feature to verify the following readings. (-) METER LEAD (+) METER LEAD METER READING P2700, socket 3 P2700, socket 1 0.5+/-0.3 V P2700, socket 3 P2700, socket 2 0.5+/-0.3 V P2700, socket 1 P2700, socket 3 OPEN P2700, socket 2 P2700, socket 3 OPEN Close CB880 and CB881 circuit breakers. Perform the following voltage checks at diagnostics connector P2700. Reference all readings to P2700, socket 8 (-) lead. CHECK DESCRIPTION VOLTMETER READING P2700, socket 1 BAT 1 CLOCK POWER +24 V P2700, socket 2 BAT 2 +24 V P2700, socket 3 IGNITER SWITCH DIAGNOSTIC +24 V P2700, socket 4 NOT USED 0V 90-00 Page 5 1 Feb 2017 CIRRUS 8 AIRPLANE MAINTENANCE MANUAL CHECK DESCRIPTION VOLTMETER READING P2700, socket 5 NOT USED 0V P2700, socket 6 TEST POINT RESISTOR 0V P2700, socket 7 NOT USED 0V SHIELD GND AIRCRAFT CHASSIS 0V Use an ohmmeter to verify the following resistances. FROM TO RESISTANCE P2700, socket 8 P2700, socket 6 100+/-10 kohms P2700, socket 8 CABLE SHIELD <1 ohm 9 (u) (v) (w) 90-00 Page 6 1 Feb 2017 MODEL SR20 Stow and secure cabling for P2700 to prevent entangling aircraft control cables or shorting nearby wiring. Install access panel RE3. (Refer to 06-00) Install access panel CB6 and CB7 to bulkhead 222. (Refer to 06-00) Install bulkhead 222 trim and carpet. (Refer to 25-10) EFFECTIVITY: All CIRRUS AIRPLANE MAINTENANCE MANUAL A MODEL SR20 BH 222 (REF) PICK-UP COLLAR (REF) WARNING: Rocket Lanyard must be positioned around diameter of Pick-Up Collar support, NOT over top of rocket. ROCKET LANYARD (REF) 2 5 VIEW A1 6 A1 1 A1 4 4 3 WARNING: Rocket Lanyard must be routed above Rear Harness Assembly, NOT underneath. NOTE 1 At top of Rocket Assembly, verify top surface of 2 3 4 5 6 Rocket is level with or slightly higher than Pick-Up Collar Support. Verify Rocket Lanyard is around forward diameter of Pick-Up Collar Support. Verify Rocket Lanyard is routed above Rear Harness Assembly. Verify Shear Screws securing Pick-Up Collar Support to Pick-Up Collar are fully engaged. Verify 0.13 inch (3.30 mm) clearance exists between Pick-Up Collar and BH 222. Verify LH and RH Fusleage Harness exiting Parachute Enclosure is not twisted. DETAIL A SR20_MM90_5237 Figure 90-002 Inspection/Check - CAPS (Sheet 1 of 4) EFFECTIVITY: All 90-00 Page 7 1 Feb 2017 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 NOTE Verify Protective Sheath around Aft Harness is captive by Aft Harness Bracket. Verify Lanyard is coiled behind aft harness and stowed neatly into stowage pocket on the parachute assembly. Just below Stowage Pocket, verify Aft Harness secured to Parachute Assembly either by velcro pack or stitching. SR20_MM90_5239 Figure 90-002 Inspection/Check - CAPS (Sheet 2 of 4) 90-00 Page 8 1 Feb 2017 EFFECTIVITY: All CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 PARACHUTE BAG (REF) FORWARD HARNESS THREE-POINT SHACKLE (REF) RISER AFT HARNESS RETAINING STRAP (REF) D1 D1 D1 NOTE Verify correct alignment of Three-Link Release Assembly. Verify Aft Harness lays flat against Parachute Assembly. Behind Rocket Shield, verify Abrasion Sheath installed to LH Fusleage Harness. Verify correct Harness Routing through Three-Point Shackles. SR20_MM90_5241 Figure 90-002 Inspection/Check - CAPS (Sheet 3 of 4) EFFECTIVITY: All 90-00 Page 9 1 Feb 2017 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 NOTE Inspect for chafing or cutting on CAPS assembly Retaining Strap along bottom and back of Parachute Enclosure. CAPS COMPARTMENT (REF) ACCESS PANEL RE3 (REF) CAPS COMPARTMENT RETAINING STRAP (REF) ACCESS PANEL CB6 (REF) SR20_MM90_5243 Figure 90-002 Inspection/Check - CAPS (Sheet 4 of 4) 90-00 Page 10 1 Feb 2017 EFFECTIVITY: All
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