Thickness Dependent Adhesion Force and Its Correlation to Surface Roughness in Multilayered Graphene Hoorad Pourzand, Pradeep Pai and Massood Tabib-Azar Department of Electrical and Computer Engineering University of Utah Salt Lake City, USA [email protected] Abstract— In this paper adhesion force of multi-layered graphene films with different thickness is experimentally determined and studied for the first time. In thin graphene layers, the adhesion force increases with decreasing thickness and approaches that of substrate which is correlated to Van Der Waals force transparency of mono-layer graphene. In very thick graphene layers, a rise in adhesion force is seen which we correlate to surface roughness changes of the substrate. Simple models for measuring adhesion force for a flat surface with subnanometer roughness and tip-radius scale roughness are proposed. Based on these models we understand that small surface roughness decreases adhesion force while large roughness will increase the adhesion force. This deduction is corroborated by the experimental data obtained from adhesion force measurements. It is also shown that roughness in the scale of AFM tip-radius can double the adhesion force easily and surface roughness plays an important role in the adhesion force measurements. I. INTRODUCTION Since graphene was introduced for the first time [1], different groups have been trying to investigate possible applications of this new material in different fields. For example, graphene shows a very high electron mobility that is 133 times mobility of silicon [2], and many groups have been trying to incorporate that in designing high speed transistors and other electronic components for post-Moore era [3]. Graphene also has thermal conductivity which is 33 times that of silicon [4] and an elastic modulus which is 6 times greater than silicon [5]. These two facts make graphene a suitable candidate for a switch that experiences large heat gradients at the contacts. The high thermal conductivity facilitates rapid dissipation of heat from the hot spots and the high elasticity modulus maintains rigidity of the structure while allowing ample flexure. In our earlier work on contact resistance studies of different metals we identified surface pitting, fatigue, asperity generation, atom migration, stiction and micro welding to be the potential problems in switches at micro and nanoscales [6]. Graphene is expected to work well as a switch 978-1-4673-4642-9/13/$31.00 ©2013 IEEE because of the close-pack structure of carbon atoms which is resistant to introducing defects by not letting the defect atom to replace original atoms and the fact that it can flake off some graphene layers to renew the contact layer. In designing switches out of graphene, adhesion force becomes very important at nanoscale. Adhesion force can be used to design non-volatile memory devices in which cantilevers stick in place by adhesion force until a new writing voltage is applied. In order to design these switches, a good understanding of adhesion force of graphene versus thickness is needed. Friction force of graphene layers has been investigated before [7], but there is no article on adhesion force of graphene. In this paper we focus our studies on adhesion force of graphene layers and correlate it with surface roughness of the layers. II. SAMPLE PREPARATION In order to generate graphene with different thickness we used mechanical exfoliation of natural graphite using scotch tape. Highly ordered pyrolytic graphite (HOPG) can also be used as a source if natural graphite is not available. A silicon die with 300 nm thick thermally grown oxide was used as the substrate. The thickness was chosen based on reports from earlier work where it was found to accentuate the presence of graphene[1]. Scotch tape was used to detach some graphite from the natural graphite. The graphite film on the scotch tape was then successively exfoliated by fresh tape every time until a thin lusterless gray film was left behind. This layer was then transferred to the substrate by sticking the graphite embedded tape to the substrate and peeling the tape off. The graphene layers are stuck to the substrate through surface forces. III. MEASUREMENT SETUP The adhesion force of graphene pieces with different thicknesses was measured using the Veeco Multimode AFM. To measure the thickness of each piece, the step height was measured from the scanned topology and adhesion forces were extracted from the force curves. The samples were mounted IV. RESULTS AND DISCUSSION The mean value and distribution of the measurement data are shown in the figure 2. The most important observation in the plot is the manner in which the adhesion force approaches that of the substrate for thin layers of graphene. Graphene pieces 300nm oxide AFM cantilever AFM disc Silicon substrate Figure 1. Measurement setup, 300 nm of oxide is grown on the silicon to highlight the graphene pieces and they are consequently scanned with an AFM tip for surface roughness measurement. Adhesion Force (nN) on AFM discs using conducting silver paste and were placed over the magnetic holder of the Piezo stage. To successfully obtain a force curve, first, the voltage to displacement sensitivity of the Position Sensitive Detector (PSD) sensor was calculated by touching down the flexible probe on a hard sample (such as a steel disc); second, the stiffness of the cantilever was calculated using the thermal-tune option of the AFM or external nano-indenter. Using these two conversion factors the voltage-displacement curve was converted to deflection-displacement and, consequently, force displacement curve. In this manner, the force was obtained from the voltage difference generated by the laser spot movement on the PSD sensor. The horizontal axis represents the vertical displacement of the sample piezo stage. Prior to making contact with the sample surface, the AFM tip is not deflected. This was also the case during the tip-approach phase, hence, the force curve was horizontal. Upon making contact with the surface the gradient was formed and this was due to the compliance of the probe and the contact regions of the sample and the tip. The retracting curve was almost the same, apart from the hysteresis behavior generated because of the adhesion between the probe and sample materials. To calculate the adhesion forces, the vertical length of the triangular hysteresis section of the force curve was measured accurately, by extracting F-Z data points of the force curve from the AFM software. Each force curve for each graphene piece was plotted at least 10 times from different parts of the sample in order to capture the mean value and standard deviations of measured values for that thickness. These data are included in the results section below. It is known that a thin layer of native oxide covers the silicon tip so that the graph is actually indicative of the adhesion forces between silicon oxide and mentioned graphene layers. The surface roughness was also measured for different thicknesses in terms of Ra and Rq values. Ra is the mean value of the roughness integrated over the area while Rq is the root mean square of the roughness integrated over the area. 50 45 40 35 30 25 20 15 10 5 0 Figure 2. Adhesion force versus thickness of different samples. It can be seen that there are two adhesion force rises as we approach very thin graphene pieces and very thick ones. To analyze this, it is necessary to understand the adhesive forces involved in the interaction of two solid bodies. Each body is comprised of molecules which interact with the molecules of the other body. Between each of these molecules, we have the standard form of the Lennard-Jones potential for the pairwise interactions, given as: 1 Where C and C are constants for attractive and repulsive interaction. We assume at first that the presence of molecules doesn’t affect the potential between other atoms and the total potential is the sum of each pairwise potential between molecules. We can assume only the first term in formula 1 for simplicity and derive a set of equations for the adhesion force between a molecule and a surface, sphere and a surface, sphere and sphere and so on. Sometimes a constant named Hamaker constant is used to simplify equations: 2 Where C is the constant in the potential formula between molecules and ρ and ρ are number of atoms per unit volume in each of the bodies. Adhesion force between the AFM tip and the sample is basically comprised of the adhesion force between the tip and graphene layer and adhesion force of the tip and the substrate. When the thickness of graphene is decreased the first term will decrease but the second term will increase and the value approaches the state where there is no graphene present. we assumed the additivity of pairwise potential to calculate the total potential which is not correct because in reality atoms will affect the field of other atoms. This effect is considered in the Lifshitz theory, but from our experimental results, we can conclude that thin graphene is transparent to adhesion forces and doesn’t affect them which has been concluded in other researches as well [8]. The second observation in the plot is the increase in adhesion force with thickness for relatively thicker layers of graphene. We think the reason for increase of the adhesion force in thicker pieces is surface roughness. Surface roughness has been shown to affect adhesion force considerably [9]. Humidity cannot be the issue because all measurements were carried out nearly at the same time. Glue residues cannot be the reason of increase in adhesion force, unless we transfer graphene pieces multiple times in each step. Fig 3 plots the surface roughness versus multilayer graphene thickness. Surface roughness affects the adhesion force in two ways. At sub nanometer surface roughness the surface roughness decreases the adhesion force by separating the tip and the surface a little bit (Fig 4). However at higher surface roughness comparable to tip radius the adhesion force will increase because the contact area will somehow increase by the surrounding asperities (Fig 5). The surface roughness graph can be compared with the adhesion force graph. In the very thin layers of graphene we have substrate effect which gives rise to an increase in adhesion force. As the thickness increases to 10 nm we have a slight increase in surface roughness in sub nanometer range which should decrease the adhesion force and it does. As we proceed to thicker samples the roughness will be comparable to tip radius and this will increase the adhesion force. The only problem is that the transition in increase in adhesion force is about 15 nm while for the surface roughness it is 100 nm. This can be due to the fact that surface roughness is a partly sample dependent and in each sample there are local asperities that affect the surface roughness considerably, and also in a fairly smooth surface there might be moderate trenches that doesn’t change the surface roughness considerably but affect the adhesion force. We can quantitatively compute the adhesion forces of both cases by considering the simple models in figures 5 and 6 and we can relate the adhesion force to surface roughness in this way. For sub-nanometer surface roughness we can consider a sphere near a surface and the adhesion force of this system has been reported to be [10]: 4 6 Where A is the Hamaker constant, R is the tip radius and D is the displacement between the sphere and the surface which can be considered as the surface roughness. RR b) a) DD Measured surface Measured surface Real surface Real surface Figure 4. a) Sub-nanometer surface roughness and its effect. b) Simple model of tip-sample for the adhesion force measurement. Increasing surface roughness in this regime increases the mean sample-tip distance and decreases adhesion force between them. The simple model for larger surface roughness can be a sphere inside another spherical hole. The adhesion force for this case can be calculated by modifying the standard equation used to calculate adhesion force between two spheres [11]. To compute the adhesion force at first we need to derive the energy of the system in figure 6. By neglecting the repulsive term we consider the energy of the two molecules with distance r to be: 5 It is evident that the energy of the system is only dependent to their distance. By assuming the interactions to be additive and non-retarded, the area of equi-distance points from the center of sphere can be found to be: sin 6 2 If we substitute then we will have: 7 8 We can derive as well: 9 2.86 Roughness (nm) b) a) Ra Rq Using these two integration areas the energy can be computed as follows: 2.16 b)b) a) a) 2.42 1.44 1.36 1.06 1.28 1.22 0.889 Measuredsurface surface Measured 0.636 0.736 0.788 0.867 0.891 0.369 0.624 0.573 0.481 0.541 0.273 Real surface Real surface Figure 3. Surface roughness versus graphene thickness. We can see a constant rise in surface roughness as the thickness of graphene layers increase. Figure 5. a) Tip- radius scale surface roughness and its effect. b) Simple model of tip-sample for the adhesion force measurement. Increasing the surface roughness in this regime will increase the radius of curvature of hemispherical hole and effective contact area which increasess the adhesion force between the tip and the sample. is usually two to five orders of magnitude smaller than the second term and can be neglected in most cases especially if R2 is much bigger than R1. To compare the flat substrate and spherical hole, practical assumptions can be made for the variables in formula 16 and formula 4. For a case where R2= 30 nm, R1= 20 nm, C= 9 nm and D= 1 nm then using formula 16 the adhesion force will be -6.6A, where A is the hamaker constant, which is twice of the adhesion force in the flat substrate case with the same gap size and radius using equation 4 that is equal to -3.3A. This example shows that tip-radius scale roughness can double the adhesion force easily and surface roughness acts an important role in the adhesion force measurement. Figure 6. Tip-radius scale surface roughness model and integration volumes. The tip can be modeled by a sphere and the topology as a hemispherical hole. 10 11 1 . 2 1 12 2 1 1 V. CONCLUSION The adhesion force of graphene samples were measured for different thickness and correlated to the surface roughness. Surface roughness can have different effects on adhesion force between the sample and AFM tip in subnanometer range and in tip-radius scale range. At subnanometer range surface roughness reduces adhesion force while at tip-radius scale it will increase the adhesion force. It was shown that the tip-radius scale roughness can double the adhesion force compared to flat surface, so surface roughness significantly affects the adhesion force. 12 2 13 3 2 3 14 3 The force can be computed as: 15 2 2 3 2 3 16 Where A is the hamaker constant, C is the distance between the center of spherical hole to the center of sphere and R1 and R2 are the radius of the sphere and spherical hole respectively. In the equation 16 the first term in the brackets REFERENCES [1] K.S. Novoselov et al, “Electric Field Effect in Atomically Thin Carbon Films”, Science, 306, 666, 2004. [2] Xu Du et al, “Approaching ballistic transport in suspended graphene”, Nature Nanotechnology, Vol 3, 491, 2008. [3] Yu Ming Lin et al, “Operation of Graphene Transistor at Gigahertz Frequencies”, Nano Letters, Vol 9, No 1, pp. 422-426, 2008. [4] Balandin et al, “Superior thermal conductivity of single layer graphene”, Nano Letters, Vol 8, No 3, 902-907, 2008. 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