Biomacromolecules 2005, 6, 2895-2913 2895 Polypeptide Multilayer Films Donald T. Haynie,* Ling Zhang, Jai S. Rudra, Wanhua Zhao, Yang Zhong, and Naveen Palath Bionanosystems Engineering Laboratory, Center for Applied Physics Studies, College of Engineering & Science, Louisiana Tech University, PO Box 10348, Ruston, Louisiana 71272 Received July 27, 2005; Revised Manuscript Received September 12, 2005 Research on polypeptide multilayer films, coatings, and microcapsules is located at the intersection of several disciplines: synthetic polymer chemistry and physics, biomaterials science, and nanoscale engineering. The past few years have witnessed considerable growth in each of these areas. Unexplored territory has been found at the borders, and new possibilities for technology development are taking form from technological advances in polypeptide production, sequencing of the human genome, and the nature of peptides themselves. Most envisioned applications of polypeptide multilayers have a biomedical bent. Prospects seem no less positive, however, in fields ranging from food technology to environmental science. This review of the present state of polypeptide multilayer film research covers key points of polypeptides as materials, means of polymer production and film preparation, film characterization methods, focal points of current research in basic science, and the outlook for a few specific applications. In addition, it discusses how the study of polypeptide multilayer films could help to clarify the physical basis of assembly and stability of polyelectrolyte multilayers, and mention is made of similarities to protein folding studies. I. Introduction Projections are that polyelectrolyte multilayer films, coatings, and capsules will be useful for a large variety of purposes.1-12 Applications could be said to fall into two general categories, tailoring interactions of a surface with its environment and fabricating “devices” with defined structural properties. The range of development areas includes coatings, colloid stabilization, light-emitting or photovoltaic devices, electrode modification, optical storage and magnetic films, high charge density batteries, biomaterials, alteration of biocompatibility, enzyme immobilization, flocculation for water treatment and paper making, functional membranes, separations, carriers, controlled release devices, sensors, and nanoreactors. A key attribute of the preferred method of preparing multilayer films and capsules is controlled vertical structuring on the nanometer scale. A polypeptide multilayer film is defined as a multilayer film made of polypeptides. In some instances another type of polymer is involved in the fabrication process, for instance a chemically modified polypeptide,13 a nonbiological organic polyelectrolyte,14 or a polysaccharide.15 A polypeptide film might be deposited to confer specific biofunctionality on a surface that was otherwise bioinert or to convert a bioactive surface into one that is not adhesive to cells.16-20 Study of polypeptide multilayer films constitutes a confluence of two more mature streams of inquiry: peptide structure and function, a significant area of basic research since about 1905, and polyelectrolyte multilayer films, developed since the early 1990s (Table 1). Multilayer films * Corresponding author. Tel: +1 (318) 257.3790 (direct). Fax: +1 (318) 257.2562 (communal). E-mail: [email protected]. of polypeptides are promising for the development of applications which encompass some of the following desirable features: anti-fouling, biocompatibility, biodegradability, specific biomolecular sensitivity, edibility, environmental benignity, thermal responsiveness, and stickiness or nonstickiness. Polypeptides are ideally suited for such applications by virtue of their biochemical nature, the control one can have over chemical structure in various approaches to polymer synthesis, the ability to control formation of secondary structure, or the availability of genomic data. Control over structure and synthesis could also be important for using designed polypeptides to gain insight on the nature of polyelectrolyte multilayer film assembly and stability. Common fabrication concerns in preparing polypeptide multilayer films, coatings, or capsules are summarized in Table 2; the same categories pertain to films made of other kinds of polyelectrolytes. The important point here is that one can have control over this range of variables even when polypeptides are selected for more specific reasons, for example extent of control over polymer synthesis, biocompatibility, or environmental benignity. Given a peptide design, synthesis is accomplished by a chemical method or a biological method. The approach to synthesis will depend on sequence, degree of polymerization, required fidelity with respect to sequence or length, cost, and production time. If “natural” cross-linking of the film is required, for example to stabilize film structure, at least one of the peptides will feature the amino acid cysteine. The thiol group of cysteine provides an “inherent” means of cross-linking polypeptides under mild reaction conditions. A polypeptide multilayer film or capsule will have surface (“external”) properties which make it bioactive or nonbioactive. Examples of bioactive 10.1021/bm050525p CCC: $30.25 © 2005 American Chemical Society Published on Web 10/28/2005 2896 Biomacromolecules, Vol. 6, No. 6, 2005 Haynie et al. Table 1. Defining Properties of Polypeptides and of LBL Multilayer Films polypeptides LBL multilayer films “designable” can be produced en masse in bacteria susceptible to proteolysis biodegradable edible environmentally benign sequence-specific immunogenicity predictable R helix/β sheet propensity fold into proteins in some cases specific bioactivity in some cases nm/Å-scale control over thickness engineered architecture arbitrary surface area arbitrary surface shape simple methodology environmentally friendly methodology low-cost methodology can be used to make capsules well-suited to an extremely broad range of particles interesting material properties Table 2. Variables in Polypeptide Multilayer Film/Coating/Capsule Fabrication general area more specific considerations polymer synthesis sequence length fidelity no yes bioactive nonbioactive active inactive small molecules macromolecules in vivo ex vivo cross-linking external properties internal properties transport half-life properties are antimicrobial activity, immunogenicity, and cytophilicity. Although some antibiotics are small molecules, and some nonprotein polyelectrolytes are nonimmunogenic or cytophilic, use of polyeptides enables a great degree of control over bioactive properties in defined and “natural” ways. Nonbioactive properties include hydrophobicity, hydrophilicity, and physical protein adsorption. Quite apart from any biofunctionality a polypeptide might exhibit, the polymer is a mere chemical on some level. In general, then, bioactive materials will encompass features of nonbioactive materials. The film or capsule will be “inactive” or “active” with regard to “internal” properties. For example, an active film might feature an entrapped functional enzyme or some other type of chemically reactive agent. Transport and release properties of the film or capsule will depend on the choice of peptides and method of fabrication. The film preparation process could be optimized for the transport of small molecules which may or may not be soluble in water or some other solvent, or release of macromolecules, for example nucleic acids and peptides. The utility of a polypeptide multilayer film for a specific application will depend on its half-life with regard to temperature, pH, ionic strength, solvent, and so on. In vivo, location of film or capsule deployment will determine which metabolic mechanisms can affect half-life. This review does not aim to do justice to the entire topic of polyelectrolyte multilayer films, much less all of multilayer films (Figure 1). The more general subject, developed since the 1960s for colloidal particles and since the 1990s for polyelectrolytes, is very large indeed, comprising over 2000 papers.21 We offer no apology for providing but partial coverage of the scientific literature on polyelectrolyte multi- Figure 1. Position of polypeptide multilayer films in the broader scheme of things. Further information on the various levels of the hierarchy can be found in refs 1, 7, 10, 52, and 236-239. layers. Numerous informative and readable reviews have already appeared on the subject.1-5,8,10,22 Nor does this review provide substantial coverage of interesting recent advances in polypeptide science outside the area of multilayer films, for example peptides that self-assemble into various types of nanostructure,23-26 diblock copolypeptides that selfassemble into spherical vesicular assemblies,27 or peptide block copolymers that self-assemble into fibrils.28 Instead, the focus of this work is multilayer films made of polypeptides and the unique opportunities related to the choice of polypeptides for film assembly. It may seem that our subject is too narrow or immature for review at this time. Polypeptides, however, are not merely a type of polyelectrolyte, that is, a polyelectrolyte for which the linear charge density shows a marked dependence on pH (a “weak” polyelectrolyte); these biomacromolecules are of fundamental importance to life as we know it. Moreover, it would seem rash to assume that what has been learned about multilayer film fabrication from extensive study of nonpolypeptide polyelectrolytes, including weak polyelectrolytes, will form a sufficient basis for predicting the physical, chemical, and, most importantly, biological properties of polypeptide multilayer films. Furthermore, a critical mass of reports on polypeptide multilayers has appeared in the scientific literature, and the subject has not been reviewed to date. This review summarizes reports in the literature and mentions briefly some unpublished data from our laboratory. Biomacromolecules, Vol. 6, No. 6, 2005 2897 Polypeptide Multilayer Films Table 3. Why Study Polypeptide Multilayer Films? science technology physics “unusual” backbone, role of entropy in adsorption primary structure, role of different interactions secondary structure, “inherent” nanoscale organization chemistry “inherent” covalent cross-linking similarity to protein folding and stability biochemical properties biology “inherent” bioactivity biodegradation environmental benignity engineering coatings capsules self-assembly bio-based materials production Table 4. Advantages of Polypeptides for Basic Research on Multilayer Films large range of different chemical groups in side chains vast number of different combinations of amino acid in a relatively short polymer control over synthesis of polymers control over contributions of hydrophobicity, hydrophilicity, and hydrogen bonding potential to film structure and stability control over secondary structure formation control over ability to form “natural” cross-links inherent chirality One gathers from what has been said thus far that polypeptide multilayer film development combines knowledge of physics, chemistry, biology, medicine, biotechnology, and engineering in a way that is basically different from other polyelectrolytes of interest to multilayer thin film and microcapsule technology (Table 3). In our view, seeing how this is so will be key to the realization of interesting and useful products based on designed polypeptide films and microcapsules. Reasons to present a review of the subject at this time, then, are to clarify the scope of this burgeoning field, summarize what has been achieved thus far, and suggest possibilities for longer-term development and application. II. Materials and Methods Polypeptides. Polymers of amino acids form one of several classes of biomacromolecule and constitute about half of the dry mass of a living organism.29 Proteins are the structural building blocks of materials ranging from hair and tendons in mammals to the silk produced by insects and spiders. As to size, the well-known globular protein hemoglobin, for example, has a diameter on the order of nanometers. The enormous range of possible amino acid side chains, of which the 20 usual ones are but a small subset, makes polypeptides particularly promising for exploration of multilayer film assembly, stability, and function, particularly in a biomedical context (see Table 4). Degree of polymerization, degree of dispersity, and chemical modification of chain termini or side chains can be controlled, depending on the method of synthesis or purification protocol. Polypeptide chirality is important for biofunctionality and characterization of film structure; it could also play a role in the development of enantioselective films. medicine tissue engineering artificial cells immunogenicity edibility/biocompatibility Considering the 20 usual amino acids alone, there are ∼1041 distinct chemical structures of unmodified 32-mer peptide. Modern methods of synthesis enable realization in the laboratory of a large proportion of this vast range of possibilities. Important for multilayer film and capsule assembly, some usual amino acid side chains are charged at neutral pH. Other hydrophilic side chains are polar but uncharged at neutral pH, and some side chains are hydrophobic. Inclusion of uncharged amino acids in charged polypeptides will influence polymer assembly behavior and film stability by forming hydrogen bonds or hydrophobic interactions. A key feature of polypeptides is their ability to form secondary structures. It is known from protein research that various sequences of amino acid show a preference to adopt a type of secondary structure, R helix or β sheet.30 Both types are stabilized by hydrogen bonds which form between chemical groups in the polymer backbone. The ability of a peptide to fold into a specific structure, the control one can have over peptide sequence, and the range of possible ways of integrating polyelectrolytes with other materials, for example colloidal particles, together provide a remarkable range of opportunities for the design of nanoscale materials. To summarize, hydrophobicity, linear charge density, propensity to form secondary structure at neutral pH, and ability to form chemical cross-links can be varied according to purpose by design of sequence. Polypeptide Synthesis. There are two basic approaches to designed polypeptide production: abiotic synthesis and biotic synthesis. Each has advantages and disadvantages (Table 5). These make abiotic synthesis, whether solution phase31,32 or solid phase,33 the preferred approach for most laboratory studies of film assembly, stability, and functionality, and biotic synthesis the logical option for large-scale preparation of short peptides or production of long ones. Nowadays, it is possible to prepare 100-kg quantities of short peptides by chemical synthesis. Solution-phase synthesis, though possible, is practically useful for preparation of homopolypeptides or peptides of defined composition but indefinite sequence only.31,32 Degree of polymerization in the solution-phase approach will be determined by the synthesis conditions, for example duration of reaction and temperature, which must be worked out by empirical study. Solid-phase synthesis, by contrast, starts with an NRderivatized amino acid attached to an insoluble resin via a 2898 Biomacromolecules, Vol. 6, No. 6, 2005 Haynie et al. Table 5. Advantages and Disadvantages of Approaches to Polypeptide Synthesis approach advantages disadvantages abiotic does not require design of peptide-encoding genes does not require knowledge of molecular biology yields product contaminated relatively little by nontarget peptides allows incorporation of nonnatural amino acids, expanding repertoire of building blocks in principle, can synthesize virtually any sequence of natural amino acids generally 100% efficient coupling of monomers can prepare very large quantities of material by conventional methods attainable economy of scale in production, translating into a relatively low cost per unit mass cannot synthesize all possible sequences equally well does not provide 100% efficient coupling of monomers cannot prepare uniform samples of peptides above about 75 residues usually not suitable for preparation of large quantities of material requires design of peptide-encoding genes biotic suitable linker molecule.33 The NR protecting group is removed in a deprotection step, and the next amino acid in the chain (also NR-protected) becomes coupled. The process is imperfect, but certain methods, for instance double coupling, give good overall efficiency. The deprotection/ coupling cycle is repeated until the desired sequence of amino acids is generated. The peptide-linker support is cleaved, yielding the peptide and side chain protecting groups. Finally, the protecting groups are removed. Solid-phase synthesis has made it possible to obtain useful amounts of a specific peptide on a routine basis. Abiotic approaches permit study of polypeptides containing nonnatural amino acids. As to biotic synthesis, small-scale synthesis can readily be done in a research laboratory, and 75 kl fermenters exist for the recombinant production of peptides in E. coli. A gene encoding the peptide of interest is inserted into a DNA expression vector, which is taken up by the host cell in a process called transformation.235 Following induction of gene expression, macromolecular machines within the host cell “read” the “instructions” encoded in the recombinant gene and synthesize the corresponding peptide as though it were its own. Recombinant gene-expressing host cells are cultured and then lysed to extract the recombinant peptide of interest, which is then purified by chromatography and characterized. Biotic synthesis is attractive because it can be a highly costeffective means of achieving routine production of large quantities of material, and in principle it will allow a much higher upper bound on designed peptide length than solidphase synthesis. Moreover, just as with solid-phase synthesis, biotic approaches are useful for production of sequence variants by design, permitting comparison with the original sequence of physical, chemical, and biological properties by appropriate methods. Clearly, these technological capabilities in peptide synthesis will be crucial for translating the potential of polypeptide multilayer films into commercial products. Multilayer Films. Layer-by-layer assembly (LBL) is a method of making a multilayer thin film from oppositely charged species,1,6,7,34,35 deposited in succession on a solid support (Figure 2). The method has attracted interest because it is simple and considerably more versatile than other techniques of thin film preparation, for example LangmuirBlodgett deposition. The basic principle of assembly, Coulombic attraction and repulsion, is far more general than the requires expertise in molecular biology requires separation of target peptide from bacterial contaminants involves proteases which may degrade target peptides, particularly unstructured ones type of adsorbing species or surface area or shape of support.34 Film assembly can be described as the kinetic trapping of charged species from solution on a surface.1 Multilayer film formation is possible because of charge reversal on the film surface after each adsorption step.36-51 Surface charge thus depends on the last adsorbed layer, permitting a degree of control over surface and interface properties. A high density of charge in the adsorbing species will result not only in strong attraction between particles in neighboring layers but also in strong repulsion between likecharged particles in the same layer. That is, electrostatics both drives film assembly and limits it. Several layers of material applied in succession create a solid, multilayer coating. Each layer can have a thickness on the order of nanometers, enabling the design and engineering of surfaces and interfaces at the molecular level. Subtle changes in organization and composition can influence film structure and functionality. The layering process is repetitive and can be automated, important for control over the process and commercialization prospects. Constituents of a film could be bioactive or bioresponsive materials. Advantages of LBL over other methods of film production are summarized in Table 6. Since the early 1990s there has been considerable interest in making multilayer films from linear ionic polymers.1,3 Such films are being developed for a variety of applications: for example, contact lens coatings, sustained-release drug delivery systems, biosensors, and functionally advanced materials with various electrical, magnetic, and optical properties.1,2,4-8,10,11,22,35,52 Many different polyelectrolytes have been studied in this context. Examples are poly(styrene sulfonate) (PSS), poly(allylamine hydrochloride) (PAH), poly(acrylic acid) (PAA), and poly(diallyldimethylammonium chloride) (PDADMAC). These polymers are called “common” or “conventional” in view of their ready availability from commercial sources and their having been studied extensively. Polyelectrolyte structure, however, would appear to have little effect on whether LBL is possible if the ionic groups are accessible. The polymer chains, once assembled into a multilayer film, tend to become interpenetrated,53,54 whether strong polyelectrolytes or weak ones.1 Besides synthetic polymers, “natural” polyelectrolytes such as nucleic acids, proteins, polysaccharides, and charged nano-objects such as virus particles and membrane fragments Polypeptide Multilayer Films Biomacromolecules, Vol. 6, No. 6, 2005 2899 Figure 2. Polypeptide multilayer film fabrication. Bottom: schematic diagram of LBL. Top: corresponding experimental data. Oppositely charged polypeptides in solution (bottom left) are adsorbed consecutively onto a solid support (bottom center), for example a quartz slide, yielding a multilayer film (bottom right). Loosely bound material is rinsed off in water or buffer. The film could be dried after each adsorption step for measurement. The deposition process results in short peptides going from a random coil conformation in solution (top left) to a β sheet in the film (top right). Some R helix might be present, depending on peptide sequence and solution conditions. Generally, 20 min is sufficient for most binding sites on the film to become saturated with the oppositely charge polypeptide (top center), when the linear density of charge is above 0.5, the concentration of material in solution is on the order of 1 mg/mL, and the temperature is about 25 °C. Evidently, the amount of material on the resonator did not change much during deposition of the negative peptide, but deposition was none the less important for reversing the surface charge density of the film and enabling subsequent adsorption of the positive peptide. have been assembled into multilayer films.55 The present work is focused on polypeptides, a type of weak polyelectrolyte (Figure 1). Weak Polyelectrolyte LBL. The linear charge density of a weak polyelectrolyte is “tunable” by simple adjustment of pH. Many such polymers are essentially fully charged at neutral pH. The pKa of ionizable groups in a weak polyelectrolyte, however, will be sensitive to the local electronic environment, and the net charge can shift significantly from the solution value on formation of a polyelectrolyte complex or film.56-63 Extensive study by Rubner and colleagues has revealed key aspects of the LBL assembly behavior of “conventional” weak polyelectrolytes,52 e.g., PAA and PAH. Fabrication of films from these polymers represents a type of molecular-level blending process. Control of the type and extent of blending enables manipulation of the bulk and surface properties of the resulting film. Weak polyelectrolytes thus afford great latitude for controlling internal and surface material composition, thickness, molecular organization, ionic “cross-link” density, molecular conformation, wettability, swelling behavior, surface properties, and reactive functional groups. Possible molecular conformations in polypeptide films will include not only the “flat” and “loopy” structures of conventional polyelectrolyte adsorption64 but also R helices and β sheets. The pH sensitivity of weak polyelectrolytes enables changes in film morphology after film preparation. Such changes can be reversible or irreversible. In the case of PAA and PAH at pH 7, where the linear charge density is high, the thickness of an adsorbed layer, about 3-5 Å, is independent of polymer molecular weight over a range of about 3 orders of magnitude: 3000-106 g/mol.59 Adsorbed polymer chains are “flat”. If the pH of the dipping solutions is increased or decreased, however, a dramatic increase in layer thickness results. At pH 5, for instance, the thickness of a PAH-PAA bilayer is about 125 Å. Under such conditions, the polymer chains form “loops” and layer thickness scales as molecular weight to the 0.3 power. This has been explained as a decrease in the surface charge density onto which fully charged polyelectrolytes are deposited.65 The adsorbed layer thickness increases with increasing surface roughness. Conditions which promote adsorption of “loopy” structures, therefore, lead to deposition of correspondingly large amounts of polyelectrolyte. Control of internal and surface composition of weak polyelectrolyte films is achieved by control of the amount of polyelectrolyte adsorbed. In this way, surface wettability can be controlled.2,57 Another approach is to alter the charge density of the adsorbed polyelectrolyte by changing the pH of the solution of the other polyion. This alters the surface charge while keeping the internal structure similar, enabling 2900 Biomacromolecules, Vol. 6, No. 6, 2005 Haynie et al. Table 6. Advantages of LBL over Other Approaches to Thin Film Production general advantage diverse range of materials suitable for deposition applicable further particulars nonpolyelectrolytes polyelectrolytes deposition on surfaces of almost any kind or shape nonbiological surfaces (e.g. plates, stents, contact lenses) colloids (e.g. micron-sized particles of calcium carbonate) biological “cells” (e.g. red blood cells or viruses) numerous control variables for deposition pH concentration adsorption time ionic strength solvent composition temperature broad pre- and post-fabrication processing potential pH ionic strength temperature nonbiological polymers biological polymers astronomical number of possible layer architectures environmentally friendly production process low-cost production process creation of “designer” films using the same polyions. Assembly of polyelectrolytes of different charge density allows nonstoichiometric pairing of polyions. The result in the case of PAA and PAH is a swellable film. Such films can bind metal cations from aqueous solution by ion exchange with the protons of the PAA carboxylic acid groups.66 A final point about weak polyelectrolyte films is pH-driven reorganization of morphology. Under certain circumstances, notably when the internal film structure is characterized by fully charged, “loopy”, randomly arranged chains, reorganization can result in the formation of micropores. For example, exposing a pH 3.5 PAA/pH 7.5 PAH film to pH 2.4 for 15 s and then rinsing with water leads to phase separation and micropore formation.58 As discussed below, the phenomenon has been exploited to “load” polyelectrolyte microcapsules with various soluble molecules, including enzymes. Alternatives to LbL. Recently, alternatives to the repetitive assembly of layers by dipping1 have been developed for the fabrication of ionic polymer films. We include them here because they could prove important for the commercial prospects of such films. An iterative spraying method of film assembly has been introduced by Schlenoff et al.67 The use of spin-coaters has been demonstrated by Hong et al.68,69 and Wang et al.70 More recently, the Strasbourg polyelectrolyte film group71,72 has shown that continuous and simultaneous spraying of polyanion and polycation solutions73,74 onto a vertically oriented charged surface can create a uniform film that grows continuously with spraying time. The vertical orientation enables continuous drainage of excess polyion and solvent. Spraying of PAH and poly(L-glutamic acid) (PLGA) in this way yields films where the thickness grows linearly in time, whereas successive deposition of poly(L- lysine) (PLL) and of PLGA in LBL results in films which grow exponentially in thickness with layer number. The growth regime of polyelectrolytes is therefore not only a function of the polyelectrolytes involved but also of the assembly method. The method outlined in the cited work by the Strasbourg group71,72 might not seem to fit the general theme of multilayer films. In fact, however, “multilayer” films tend to be somewhat amorphous, with neighboring layers interpenetrating extensively.54 In the present context, then, layer is perhaps best defined as “a thickness increment following an adsorption step”, and multilayer as “multiple thickness increments applied in succession”. The extent of interpenetration and of polymer diffusion throughout the film will depend substantially on the choice of polyelectrolyte. Film Characterization. Experimental Techniques. Various tools are used to characterize polyelectrolyte multilayer films. The emphasis here is on physical techniques. Of course, one might be no less interested in chemical properties or biofunctionality, perhaps especially in the case of polypeptide films. Examples of such properties include redox potential and immunogenicity. Methods of characterizing chemical properties and biofunctionality, however, are not discussed here, as they will be more specifically related to target applications than basic film properties. The polyelectrolyte LBL literature is too large to provide a comprehensive account of references in which the methods are used. The reader is therefore referred to cited reviews on polyelectrolyte multilayer films for specific examples. We do, however, provide references to papers in which the indicated methods have been used to study polypeptide multilayer films. Selection of method will of course depend on the film property of interest. Quartz crystal microbalance (QCM), an acoustic technique, provides information on mass change and Polypeptide Multilayer Films kinetics of polyelectrolyte adsorption by way of change in resonant frequency.75-81 If film density is known, QCM can also measure film thickness. Dissipative QCM is used to study viscoelastic properties of hydrated films.13,17,19,82-85 The streaming potential method is used to characterize electrical properties of a film surface. The basic principle is to measure pressure and potential difference on both sides of a capillary.13,17,19,82,86 UV-vis spectroscopy is a relatively inexpensive means of measuring the optical mass of assembled polyelectrolytes in terms of absorbance increase per layer or disassembled material in terms of absorbance decrease.77,79 In some cases, UV spectroscopy can provide useful information on the structure in terms of the position of the absorbance peak maximum. Fourier transform infrared spectroscopy (FTIR) can measure the optical mass of assembled material by detecting chemical bond vibrations, in attenuated total reflection mode14,83,84,87-89 or not.80 Information is obtained on specific functional groups, specific ion pairings, or substrate-surface interactions. Surface plasmon resonance spectroscopy can measure the rate of absorption, optical film thickness, dielectric constant, and anisotropy. Ellipsometry18,77,85,90,91 and optical waveguide light-mode spectroscopy17,19,82,84,86-89,92 can measure the optical thickness of a film and its refractive index, the former by reflection and change in polarization of light on reflection. The amount of material adsorbed is calculated from the thickness and refractive index. Mechanical measurement of the thickness can be made by profilometry.91 X-ray reflectometry is used to measure the total thickness and roughness of a film and to assess film stratification and the extent of blending of layers. The method is limited, however, by generally poor contrast between adjacent layers and fluctuations in composition.93 Deuteration of polymers can help. X-ray reflectometry experiments are rather inconvenient to do, and they provide no information on molecular conformation in the film. Circular dichroism spectrometry (CD),75,77,79-81,91 by contrast, and to a lesser extent FTIR spectroscopy, enable a moderately accurate determination of film secondary structure content, important when polypeptides are involved. The far-UV CD signal is particularly sensitive to conformation of the polypeptide backbone; different secondary structures have more distinctive spectral signatures in CD than FTIR. Scanning electron microscopy is useful for study of a film surface, but it requires coating the sample with a thin layer of metal. Atomic force microscopy (AFM) is a surface probe measurement tool used to characterize film surface morphology, roughness, and thickness.19,77,79,82,86,89,91,92 AFM can be used to study dry films and wet ones. Confocal fluorescence microscopy has been used to monitor the diffusion of polypeptides with multilayer films,15 study the biodegradation of films,93 and visualize polypeptide microcapsules.94,95 Computational Approaches. It must be assumed that computer-based approaches will someday be advantageous for the development of polyelectrolyte multilayer thin film technology. Groundwork in the general area has already begun to appear in the scientific literature. Messina and coworkers, for example, have done Monte Carlo simulations of polyelectrolyte LBL film assembly on a spherical charged Biomacromolecules, Vol. 6, No. 6, 2005 2901 Table 7. Computational Study of Polypeptide LBL step further particulars 1. polypeptide design contour length net charge at neutral pH hydrophilic surface area, hydrophobic surface area amino acid composition specific sequence 2. simulation context vacuum, dubiously realistic, “fast” implicit solvent, somewhat realistic, “moderately fast” explicit solvent, most realistic, “slow” 3. data analysis time needed to reach equilibrium potential energy backbone root-mean-square-deviation radius of gyration number of hydrogen bond between chains dipole moment particle and a uniformly charged surface.96-98 The simulations are based on the assumption that the final film structure is at equilibrium, even though polyelectrolyte adsorption under normal conditions is nearly irreversible.36,99-103 Molecular dynamics (MD) simulations, by Panchagnula et al., are consistent with the view that multilayer formation is driven by electrostatic interactions, attraction initiating adsorption and repulsion limiting it.104 Strongly charged polyelectrolytes gave better surface properties for the controlled buildup of a multilayer film than weakly charged polyelectrolytes, consistent with experimental studies on conventional polyelectrolytes1,52,105 and designed polypeptides,76,78-81 and with the known importance of formation of the first layer for multilayer buildup.22 Polyelectrolytes of a high degree of polymerization showed an increased tendency to blend layers at long simulation times, similar to recent experimental results on polypeptides of different lengths and structures.79 Important for commercialization of polypeptide multilayer films, MD simulations can also be used to study some aspects of the peptide design process. Such analysis will provide insight on polyelectrolyte complexation and the relationship between electrostatic interactions, hydrophobic interactions, hydrogen bond formation, secondary structure, and film stability. Simulations could also help to understand the internal structure of an LBL film. Various concerns of research design in this new area are summarized in Table 7. A series of MD simulations on designed peptides have been done to test the role of differences in amino acid sequence on aspects of peptide interaction.106 The initial structure in each case was a parallel or antiparallel β sheet with standard bond angles, selected on the basis of the known secondary structure content of polypeptide films (Figure 2).75,77,79 The results show that the primary structure can have a major impact on the interaction energy in general (Figure 3) and the number of hydrogen bonds between strands in particular, especially when the charge density is high and the electrostatic interactions between side chains extensive. These conclusions are consistent with corresponding experimental studies.106 The ability to compare simulations and experi- 2902 Biomacromolecules, Vol. 6, No. 6, 2005 Haynie et al. tions. The same types of interactions stabilize the native structure of a protein. Some of the nonelectrostatic contributions to film stability might be particularly important in weak polyelectrolytes, especially in a pH regime where the charge density of one of the polymers is low. It seems, then, that polypeptides could be useful in research aimed at determining the physical basis of polyelectrolyte film assembly and stability, because approaches to material production, mentioned above, enable an exceptional degree of control over details of polymer structure. The chirality of polypeptides will make them particularly useful for study of internal film structure by CD spectrometry. Figure 3. Simulated interaction between models of designed peptides also studied experimentally. The peptide designs were (lysine)31tyrosine (P1), (glutamate)31-tyrosine (N1), (lysine-valine)15-lysinetyrosine (P2), and (glutamate-valine)15-glutamate-tyrosine (N2). Number of backbone hydrogen bonds is shown for P1-N1, P2-N1, and P2-N2 after minor moving window smoothing. After 1000 ps there are about 5, 2, and 17 backbone hydrogen bonds, respectively. MD simulations were done using the CHARMM package (Accelrys) and the all-atom CHARMM22 force field. The generalized Born method was used to model solvent effects. The pH was 7.4. The energy of the peptide complex was minimized prior to MD. Then the system was heated from 240 to 350 K for 10 ps and equilibrated for 30 ps. The trajectory was monitored for 1 ns. Conformation samples were collected every 0.5 ps. Analysis of the potential energy profile indicated that the system was in equilibrium well prior to 1 ns of simulation. A higher temperature than that of the experiments was chosen for the simulations to increase the contrast in stability between the studied peptide pairs. Simulation data can be compared with experimental results to develop a means of predicting the interaction between peptides and some film properties. See Figure 6. ments directly will doubtless be advantageous for advancing the field of polypeptide films. III. Results Five areas of research on physical properties of polypeptide multilayer films are discussed here: How do the physical properties of chosen polypeptides influence whether assembly is possible at all and the ability of a film to remain intact under given conditions? What is the basic character of polypeptide deposition, and what is the underlying mechanism? What is the internal structure of a polypeptide film? What is the surface morphology of a polypeptide film? How can polypeptides suitable for LBL be used to form microcapsules? A brief description of recent work in each area follows. Physical Basis of Polyelectrolyte Film Assembly and Stability. Several review-like works on this broad and active area of research have appeared in the recent edited volume by Decher and Schlenoff.7 Other helpful works are refs 1, 4, 5, 9, 10, and 108-118. We are interested in whether polypeptide studies can help to understand polyelectrolyte film assembly and stability; ad hoc reference only will be made to reports on polyelectrolyte films considered more generally. A basic conclusion of extensive work in the general area is that Coulombic interactions provide the main driving force for polyelectrolyte multilayer film assembly. Various other types of interactions, however, can participate in the assembly process, notably hydrogen bonding and hydrophobic interac- Knowledge of protein structure119 could help to understand the structure of polypeptides in a multilayer film. Regions of hydrophobic and hydrophilic surface on a peptide molecule will affect its interaction with other molecules, as in proteins, though specific details might differ. The solventaccessible nonpolar surface area of a side chain can contribute thermodynamically favorable hydrophobic contacts to film structure, even if the side chain features an ionizable group and is charged at neutral pH, as in a folded protein. Hydrogen bonding in and between peptides will influence film organization and stability. It seems probable that all hydrogen bonding potential in a polypeptide film must be satisfied, whether in the backbone or side chains, as in the core of a folded globular protein; hydrogen bond donors have a partial positive charge; acceptors, a partial negative one. The requirement of electroneutrality in a multilayer film will probably be met mostly by polyion charge compensation, as there is a favorable increase in entropy on release of small counterions to the solution. Some water molecules and counterions might remain in the film during assembly and on drying in order to meet the requirements of the hydrogen bonding potential, as in proteins, but the relative content of water and counterions will ordinarily be small.120 In any case, hydrogen bond formation in and between peptides in a film will give rise to two main types of secondary structures, the R helix and the β pleated sheet, as in proteins.88 This too will affect film structure and gross mechanical properties. Secondary structure formation in PLL or in PLGA in aqueous solution will depend on degree of polymerization.121 Recent polypeptide multilayer film experiments have shown that more material is deposited when “long” PLL molecules are adsorbed onto a solid support than “short” ones under identical conditions.75 Molecular weights ranged over 3 orders of magnitude in this study, from 1.5 to 222 kDa. Similar behavior is found with “conventional” polyelectrolytes,122-127 for instance poly(ethyleneimine) and PSS.11 A longer chain in solution has more ways of associating with previously formed layers than a shorter one; an adsorbed longer chain will provide more binding sites than a shorter one (Figure 4). “Short” chains of PLL and PLGA (<∼4 kDa) are poorly suited to multilayer film assembly at neutral pH.75 It may be that shorter chains are more readily released from the film to the solvent than longer ones when the linear charge density is high; interpolyelectrolyte complexes of short chains are more soluble than complexes of long chains.128 “Short” PLL chains, however, do exhibit film assembly under identical conditions, if the oppositely charged Polypeptide Multilayer Films Biomacromolecules, Vol. 6, No. 6, 2005 2903 Figure 4. Schematic view of the length-dependence of polypeptide self-assembly. Generally, short peptides deposit less extensively than long peptides in LbL, particularly when the linear charge density is high. Various explanations are possible. Long peptides might have some charged groups sufficiently far from the surface not to be “neutralized” by it and therefore be available to bind oppositely charge polypeptides. In the present context, these charge are outside a Gaussian surface in which the net enclosed charge is zero. Short peptides might be too closely associated with the surface for there to be additional charges outside the Gaussian surface. Alternatively, short peptides may bind too loosely to the surface not to form a complex with oppositely charged peptides and return to solution during a subsequent deposition step. The character of interactions between individual residues in long peptides and the surface might be the same as in short peptides, but the greater number of interactions in the long peptide will make it adhere more strongly to the surface. The situation is similar in proteins, in which a large number of individually weak interactions collectively make a significant contribution to the overall free energy difference between the native state and denatured conformations. polymer is long enough, though less material is deposited from solution than when both PLL and PLGA are “long”.75 Chemical cross-linking of polyelectrolytes in multilayer films has been studied as a means of stabilizing film structure, increasing mechanical strength, and influencing mass transport.129-139 Various approaches are used to achieve cross-linking, for example heat-induced and photoinduced approaches and chemical treatment. Such methods, however, are generally irreversible, favorable for some applications but reducing the ability of a film to respond to environmental conditions. The free thiols in cysteine-containing polypeptides seem particularly advantageous for “natural” film cross-linking (Figure 5). A disulfide bond can be formed under mild oxidizing conditions between two amino acids which have a thiol group in their side chains, cysteine and some nonstandard amino acids.29 Disulfide cross-linking is reversible: a disulfide bond can be broken in the presence of a suitable reducing agent, for example the small biomolecule glutathione. Disulfide bonds confer increased thermostability on the folded structure of many secreted proteins and enzymes. A notable example is the well-studied antibacterial protein lysozyme.140 Polypeptides designed to include cysteine can form disulfide bonds between polymer chains in a multilayer film.76 This markedly decreases the rate of film disintegration or extent of disruption of film structure at extremes of pH, in organic solvents, or in a water at elevated temperature.79-81,91,94 Disulfide cross-linking could be particularly useful for peptide-based microencapsulation or sensitivity to the reducing potential of the surrounding environment.94 It could also be used to “tune” the mechanical properties of a multilayer film intended for tissue culture. Another possibility would be to use cysteine-containing and suitably charged peptides for stimulated release from a film of specific compounds bound to the peptides by disulfide linkages. Short, “matched” peptide pairs yield denser and more stable films than long, “unmatched” pairs.79,91,106 Here, Figure 5. Schematic view of disulfide bond stabilization of a polypeptide multilayer film. The film is made of polypeptides containing the amino acid cysteine. Under oxidizing conditions, disulfide bonds form between polymers, altering mechanical properties of the film at neutral pH. Cross-links also limit film disassembly in an extreme pH environment, curbing the ability of electrostatic repulsion to drive film constituents apart. No disulfide bonds are formed under reducing conditions. Disulfide bond formation is reversible. Exposure of a crosslinked film to reducing conditions thus results in rupture of the disulfide bonds. If the cross-links are broken under extreme conditions, film disassembly will occur. Irreversible cross-linking of a polypeptide film can be achieved in other ways, e.g., with glutaraldehyde. The diagram is based in Figure 3 in ref 76. matching refers to the degree of polymerization and linear charge density. The stability of films made of matched polypeptides can be rather different under identical conditions, depending on peptide amino acid composition.106 For example, films made of (KVKV)7KVKY and (EVEV)7EVEY at neutral pH exhibit barely detectable disassembly by UV spectroscopy at pH 4, whereas films of (KVKS)7KVKY and (EVEN)7EVEY, having identical charge density to the other peptides but a smaller net hydrophobic surface area, disassemble under the same conditions with first-order kinetics and a time constant of about 35 min (Figure 6). This would suggest that hydrophobic interactions can play a significant role in stabilizing polypeptide films, similar to protein 2904 Biomacromolecules, Vol. 6, No. 6, 2005 Figure 6. Disassembly behavior of two designed polypeptide films at mildly acidic pH. The peptide sequences are shown. The charge density is approximately the same in the two cases at neutral pH; the number of acidic (glutamic acid, E) side chains equals that of basic (lysine, K) side chains. Serine (S) and asparagine (N) are polar but uncharged; valine (V) is hydrophobic. The film containing neither S nor N exhibits practically no disintegration over a 180-min observation period. By contrast, the film containing S and N disassembles with first-order kinetics and a time constant of about 35 min at 25 °C. After 180 min, about 60% of the original film remains. This suggests that the dissociation constant of glutamic acid is different in the two cases, that hydrophobic interactions contribute substantially to film stability, or both. Simulations of peptide complexation might help to predict polypeptide film behavior. See Figure 3. thermostability and that film stability in a chosen environment will be a matter of film design. Growth Mode. There are two main modes of growth of polyelectrolyte multilayer films: “linear” and “nonlinear”. The latter can be “supralinear” (in some cases “exponential”) or “sublinear”. The various modes are distinguished by degree of change in amount of polyelectrolyte deposited per adsorption step. Linear growth is displayed by various combinations of polyelectrolyte, for example PAH/PSS, PAH/poly(vinyl sulfonate) (PVS) and PDDA/PSS; nonlinear growth by other combinations, for example PLL/alginate, PLL/hyaluronan, and PLL/PLGA.15,82,86,87 Linear growth is typical when polyelectrolyte charge density is high and ionic strength is low. In such cases, the thickness increment of an adsorption step will be small. The resulting film will be dense, and the interactions of molecules in a layer with the rest of the film are largely constrained to neighboring layers.1 Polyelectrolytes from solution will interact mostly with constituents of the film surface and less with molecules more deeply buried. Exponential growth, by contrast, is said to result from diffusion of polyelectrolyte molecules into and out from a film, the amount of migrating polyion being proportional to film thickness.15 A loose and inhomogeneous film will favor inward polyelectrolyte diffusion and therefore layer blending and supralinear growth.86 Charge mismatch between the polyanions and polycations in a film could increase film roughness with layer number and thus play a role in supralinear growth.3 Such growth could also conceivably be attributable to formation of a complex gel on the film surface.16 In any case, weak polyelectrolytes can display linear or exponential growth. Growth mode can be influenced by adjusting the pH or ionic strength of polyelectrolyte solution.8,52,141-145 The latter Haynie et al. applies to strong and weak polyelectrolytes, the former mostly to weak polyelectrolytes.1,53 The growth mode can also depend on the substrate.146-149 Secondary structure content, density, thickness, and surface morphology of a polypeptide film can vary over a small range of pH when an ionizable group is titrated.18,19,75,77,85,89,91 Information on mode of polypeptide film growth can be found in refs 15, 18, 75, 76, 78-81, 85, 88, and 91. As to PLL and PLGA, some evidence would suggest that the thickness of the wet film grows linearly, whereas the mass deposited grows supralinearly.85 The mass deposited in a wet film, however, must be calculated with some caution, as the Sauerbrey equation is strictly valid for rigid films only, and interpretation of ellipsometric thickness depends on assumptions regarding refractive index. 50-100 kDa PLL and 3070 kDa PLGA molecules show two stages of film assembly by thickness, refractive index, and mass deposition measurements.18,85 In the first, the polymers would appear to adsorb in a “flat” conformation and with a minimum of “loops” and “tails”, resulting in thin layers. Once film thickness is large enough, however, the substrate has a negligible effect on growth and layers become thicker. The character of PLL/ PLGA film assembly correlates with structural features of PLL and PLGA in solution.75 For instance, thicker films are formed when one of the polypeptides is in the helical state. It can be difficult to ascribe a specific cause to some observed effects, though, because structural features of PLL and PLGA in solution depend on charge density. Drying and measurement of physical properties in air does not impair continuation of growth of films of PLL and PLGA,18,75,77,90 nor of films of designed polypeptides.76,78-81,91,106 The study by Halthur et al. has found that no mass is lost from PLL/PLGA films on drying and that the thickness and refractive index return to original values on rewetting.18 This implies that drying of a polypeptide film does not result in irreversible changes in film structure, even if the film is left in air overnight. Presumably, more or less the same will be true of non-PLL/PLGA polypeptide films. The behavior of various short designed polypeptides is in some respects rather different from that of higher molecular weight PLL and PLGA. Certain cysteine-containing 32mer peptides, for example, show linear adsorption behavior under all conditions studied thus far.76,79-81,91 Other 32mer peptides of similar design behave likewise.106 This suggests that films of short, designed peptides can be quite dense, perhaps similar to an organic crystal; this view is supported by independent experiments on perturbation of film structure by adsorption of long strong or weak polyelectrolytes.79 Remarkably, the same 32mer peptide can show linear growth or supralinear growth at low ionic strength, depending on the design of the oppositely charged 32mer peptide.106 This suggests that the physical basis of linear versus nonlinear film growth is still not well understood. Polypeptides in multilayer films will interact with each other in all of the “conventional” ways: electrostatic interactions, hydrophobic interactions, and hydrogen bonds. They will also form R helices and β sheets, adding degrees of freedom to film design. Secondary structure formation is expected to affect the migration of polymers in a film and Polypeptide Multilayer Films so influence growth mode. The secondary structure could also affect the tendency of small chiral molecules to pass through the film and, perhaps, the tendency of chiral structure to be induced in “loaded” molecules, e.g., protoporphyrins. The tendency of a peptide to adopt a secondary structure will depend on its degree of polymerization121 and amino acid sequence.30 Thickness. Polyelectrolyte film thickness depends on humidity.150 Film mechanical properties will depend on whether the film is wet or dry. There is a large decrease in thickness of PLL/PLGA films assembled at pH 7.4 in 100 mM NaCl on drying with nitrogen.18 Wet films approximately 50 nm thick shrink to about 1.6 nm when dried, according to ellipsometry. The water content is estimated at 60-70% in wet PLL/PLGA films.85 10 layer films of dry PLL/PLGA have a thickness of 8.5 nm on titanium,18 13.5 nm on silica,18 17 nm on oxidized silicon,77 and 20 nm on a modified gold surface.151 Conditions were similar in these examples but not identical. In any case, dry film thickness is roughly 1-2 nm per layer. Halthur et al. have found that rapid heating from 25 to 37 °C followed by cooling to 25 °C results inasmuch as 25% mass loss in wet PLL/PLGA films.18 There was practically no mass loss, however, on slow heating between these temperatures, despite swelling by as much as 8%. On pH shift from 7.4 to 3.9, the thickness of wet films decreased by 10-20%, the minimum occurring at pH 5. Comparison of the pH-dependence data with the known helix-coil behavior of PLGA would suggest that the film undergoes a sort of phase transition in this process, related to the titration of the carboxylic acid side chains. Thickness depends substantially on the degree of polymerization when peptide adsorption is carried out under otherwise identical conditions.75,90 See Figure 4. Assuming that thickness scales linearly with adsorbed mass when the film is dry, which is to assume that film density is constant, films of 222.4 kDa PLL and 50.3 kDa PLGA are about 70% thicker than ones of 48.1 kDa PLL and 17.0 kDa PLGA and about 300% thicker than ones of 222.4 kDa PLL and 1.53.0 kDa PLGA for the same number of layers.75 Only comparatively limited assembly of 3.8 kDa PLL and 1.53.0 kDa PLGA is possible on quartz.75,90 These experiments were done at pH 7.4, where the linear charge density of PLL and of PLGA is high, and the ionic strength was low. A more direct measure of dry PLL/PLGA film thickness has been made by ellipsometry.77,90 The average thickness per layer of films assembled at pH 7.4 and low ionic strength is 3-fold greater for 84.0 kDa PLL and 84.6 kDa PLGA than for 14.6 kDa PLL and 13.6 kDA PLGA, polymers 6-fold shorter.90 Another 3-fold increase in thickness was found on adding 500 mM NaCl to 10 mM buffer. Films of 84.0 kDa PLL and 84.6 kDa PLGA assembled at pH 7.4 and 150 mM NaCl were 17.6 nm thick for 10 layers and 22.0 nm thick for 12 layers.77 The results resemble independent work on assembly of nonpolypeptide polyelectrolytes.22,52 Internal Structure. Amino acid residues in a polypeptide chain are connected by peptide bonds. The rigidity and planarity of a peptide bond places severe limits on the degrees of freedom of the polymer backbone.29 This is crucial for formation of a secondary structure at a thermal energy Biomacromolecules, Vol. 6, No. 6, 2005 2905 in the range of water in the liquid state at atmospheric pressure. Once backbone geometry is suitable, hydrogen bonds will form between backbone donors and acceptors, stabilizing an R helix or β sheet. The energy of these hydrogen bonds, however, will be comparable to those in water; elements of secondary structure in small globular proteins are stabilized against thermal denaturation by packing onto a hydrophobic core. In an R helix, all backbone-backbone hydrogen bonds are made between residues in the same polypeptide chain; in a β sheet, both intramolecular and intermolecular backbone hydrogen bonds are possible. Several hydrogen-bonded β strands could be arranged either parallel or antiparallel to each other. β sheet, then, is favored from a configurational point of view for a given length of polypeptide.79 The internal structure of “ordinary” polyelectrolyte multilayers, such as ones made of the “flexible” polyelectrolytes PAH and PSS, is said to be “fuzzy” and “disordered”.1,152 There is considerable overlapping of individual layers; polymers are entangled. Such films are generally isotropic. Multilayers of polypeptides, by contrast, can be anisotropic.11 The degree of order and anisotropy will depend on the extent and type of secondary structure formation, which will depend on the length of polymer and solution conditions121 and whether the substrate is texturized.153,154 The secondary structure has been discussed in the context of pure polyelectrolyte multilayer films as providing “local internal order” to otherwise “fuzzy” structures.87 Some amino acid sequences can form an R helix or a β sheet depending on the context. Examples of switching between structures are known from protein folding and amyloid fibril research.155-163 The most probable conformation of a polypeptide in aqueous solution, particularly a short one, will in most cases be a random coil. Results of recent experiments on long polymers of lysine and glutamic acid75 and short designed peptides80 are consistent with theory.121 A short peptide must forfeit a comparatively large fraction of its degrees of freedom to form a hydrogen bond. pH will govern the content of β sheet or R helix in PLL or in PLGA in solution75 or in a multilayer film.77 At neutral pH, these peptides are in a coil state in solution,75,88 but on formation of a multilayer film, the polymers adopt a β sheet conformation,77,79,83,84,87,88,90,154 similar to the structure of polypeptide complexes in solution.88 The secondary structure content of PLL/PLGA films made at neutral pH is stable against pH change in the range 5-10.77,88 R helix becomes more apparent, however, at the expense of β sheet under conditions where the side chains of glutamic acid or of lysine deionize, in solution or in a film.18,75,77 The same conditions promote film disassembly,77,88 owing to thermal fluctuations and electrostatic repulsion. This is consistent with the denaturation of most proteins at extremes of pH, e.g., chicken-type lysozymes.140,164 pH sensitivity could be important for controlling the responsiveness of a polypeptide film to environmental conditions.165 β sheet is the predominant secondary structure in films of designed polypeptides formed at neutral pH.76,79-81,91 This is similar to PLL/PLGA films and consistent with a very early study in this area.166 β sheet is apparently “universally” 2906 Biomacromolecules, Vol. 6, No. 6, 2005 favored by thermodynamics in a multilayer film when the charge density of the polypeptides is high; kinetic trapping of the polymers in the adsorption process is apparently followed by a relatively slower kinetic process in which a large proportion of β sheet is formed. The secondary structure in a film is stabilized by interactions within the element of structure, namely hydrogen bonds, but probably more by interactions with the polypeptide structure in the surrounding environment, as in proteins, amyloid fibrils, and other such structures. Various means besides pH change are available for controlling the secondary structure content of a polypeptide film. One is choice of polyelectrolyte in the outermost layer.88 Adsorption changes the local electrostatic environment of the assembled polymers and can bring about significant overall structure reorganization. Results of Boulmedais et al. from FTIR experiments on wet PLL/PLGA films have been interpreted as oscillations in the secondary structure content on change in the outermost layer during successive peptide adsorption steps88 (this is not found in dry PLL/ PLGA films77,79,90). Film structure composition appeared to change even more dramatically when a strong polyelectrolyte was deposited on the polypeptide film surface.88 It was concluded that the β sheet structure in a PLL/PLGA film was completely destroyed by adsorption of PSS, a strong polyelectrolyte, onto the film surface. Independent experiments provide a different view and have revealed that the nature and extent of structure change on PSS adsorption will depend substantially on the chosen polypeptides for otherwise constant assembly conditions.79 These experiments compared the behavior of PLL/PLGA films with ones made of designed 32mer peptides. The latter were practically unaffected by adsorption of PSS, whereas the former were substantially altered with regard to secondary structure content but not completely destroyed. Differences in chemical structure translate into differences in film density and packing, making the film more or less susceptible to perturbation by the surrounding environment. Dry films of the designed 32mers are quasicrystalline. The secondary structure content of a film can be altered by changing the composition of the polypeptide adsorption solutions. Debreczeny et al. have found that the secondary structure content of multilayers of PLL and PLGA mixed with poly(L-aspartic acid) depends on the percentage of PLGA in the polyanion solution.83 Separate work has shown that the same 32mer polypeptide can assemble under identical conditions into a film with a high or low percentage of β sheets, depending on the sequence of the oppositely charged 32mer peptide.106 This finding underscores the importance of the surrounding environment of peptide for inducing structure formation. Temperature too can influence secondary structure content of a polypeptide film.88 Experiments suggest that a slow rise in temperature from 26 to 89 °C of a wet PLL/PLGA film results in a ca. 10% increase in R helix at the expense of β sheet, as judged by FTIR. This is hard to understand, given the well-known behavior of proteins in aqueous solution. Moreover, if the key FTIR bands shift with temperature in the absence of any structural change, it is not clear how one Haynie et al. would account for the effect when estimating secondary structure content. Further doubts are raised by experiments88 which suggest an increase in β sheet content on rapid heating of a wet PLL/PLGA film from 26 to 89 °C. Independent work has shown that a large temperature increase can have relatively little effect on dry film structure, judging by CD and depending on the peptides involved. This resembles the behavior of some unusually thermostable proteins167 and, perhaps more accurately, the behavior of protein powders.168,169 The secondary structure content of films of designed 32mers is dominated by β sheet at room temperature, wet or dry, and there is practically no change in structure content on heating to 95 °C when the film is dry.81 When the film is wet, slow disintegration is evident at this temperature. Such behavior is in good agreement with extensive thermodynamic studies of many different proteins in aqueous solution.29,170 Given that secondary structure formation is a unique characteristic of polypeptides, it seems appropriate to compare tools for study of the “internal” structure of peptide films. FTIR and CD are the main ones for this purpose. In FTIR, the amide I band is decomposed into absorption bands representing different secondary structures.83,84,87 The approach is complicated by extensive overlapping of absorption bands, making determination of secondary structure content difficult at best. There can be little to differentiate the spectra of two very different proteins in the folded state.171 CD, by contrast, can provide extensive information on secondary structures in peptides.29,75,77,79,80,82,91,154,172-174 CD measures the differential absorption of right- and left-circularly polarized light. In the far-UV region of the spectrum, 180-260 nm, the signal is very sensitive to the average conformation of the polypeptide backbone,29 whether the peptide is in solution or in a film.166 A set of reference spectra and some assumptions underlie spectral analysis.175 The reference spectra generally are proteins or peptides for which the secondary structure content is known by an independent means, for example X-ray crystallography. The basic principle of analysis is that a CD spectrum can be regarded as a linear combination of spectra of distinct secondary structures. By this approach, one can estimate the fractional content of R helix, β sheet, β turn, and random coil with considerable accuracy. The transition in a PLL/PLGA film from β sheet to R helix on pH shift is readily monitored by CD and analyzed by deconvolution.77 Comparison of the various physical methods mentioned in this work would suggest that CD is the most informative one for obtaining information on the conformation of polymers in a polyelectrolyte thin film. Moreover, it would appear from a broad survey of the polyelectrolyte multilayer film literature that CD analysis of polypeptide films77,80,81,106 has yielded the most detailed experiment-based view to date of polymer structures in a polyelectrolyte multilayer film. Surface Properties. Hydrophilicity and Hydrophobicity. Hydrophilic polymers are used to modify the surface of a wide variety of substrates. Biomedical applications include contact lenses, drug delivery systems, biological adhesives, anti-thrombogenic coatings, soft tissue replacement, and permanent implants. Hydrophobic surfaces too are being Polypeptide Multilayer Films Figure 7. Schematic diagram showing how a designed polypeptide can be used to control surface wettability. It is assumed that the substrate for film assembly has a net negative surface density of charge. In both cases, the peptides are assumed to be in the β sheet conformation, based on the experimentally determined tendency of peptides in a multilayer film, and the sheet is assumed to be parallel to the substrate. When a polypeptide chain has adopted the β sheet conformation, the side chains of successive amino acid residues point in opposite directions, above and below the plane of the sheet. The filled triangles represent hydrophobic side chains. By this approach, both peptide design and design of film architecture are required to bring about reversal of surface properties. The peptides used to convert the charged surface into a hydrophobic one could also be used to convert a hydrophobic surface into a charged one, by reversing the order of peptide assembly. developed to provide an additional means of controlling wettability. Adsorption of polypeptides onto a surface can make it hydrophilic or hydrophobic according to amino acid composition (Figure 7). LBL offers the additional advantage of nanometer-scale thick coatings without limitation of shape, size, or composition of substrate. Typical LBL films grown on hydrophobic surfaces, however, are “patchy” and inhomogeneous in the absence of more extreme surface modification,3 for example oxidation or plasma treatment. Supports made of polyolefins or poly(tetrafluoroethylene) have yielded a poor LBL result.122,129,131,176-179 Designed polypeptides would appear to provide a path around the roadblock. Experiments have shown that the polypeptides (lysine/ valine)n and (glutamate/valine)n self-assemble in LBL into multilayer films on quartz.106 Lysine is positively charged at neutral pH, glutamate negative, valine hydrophobic. Growth of 32mers is linear. CD spectroscopy has revealed that the films are dominated by a random coil structure. β sheet and β turn, however, are more prevalent than R helix. The amino side chains in a β strand point above or below the plane of the sheet, alternating in succession. In a β strand of (lysine-valine)n or of (glutamate-valine)n, then, the charged side chains point in one direction; the hydrophobic ones, in the other. Such peptides could be advantageous for forming a “precursor” layer for assembly of a biodegradable LBL film of any desired biochemical or biodegradable species, obviating oxidation, plasma treatment, some other type of surface modification, or hydrophobic modification of polyions.178,180 The value of such films as coatings will probably depend on the strength of adhesion on the initial layer.2,129,131,148,181,182 Morphology. Planar polyelectrolyte multilayers of PDADMAC/PSS exhibit rough and inhomogeneous surfaces. Addition of salt to the assembly solutions decreases final surface roughness.144 Multilayers of PAA/PSS on silicon wafers show granular structures on the surface after a certain number of layers are formed.183 The surface of a PLL/PVS Biomacromolecules, Vol. 6, No. 6, 2005 2907 film on a texturized silicon substrate displays “wormlike” nanoscopic structures.11 These are thought to arise from the assembly of stiff helical rods of PLL. Orientation of the wormlike structures depends on the direction of grooves in the texturized substrate. Separate studies have shown that surface morphology can vary over a small range of pH. Gergely et al.89 and others75 have measured the amount of material adsorbed in PLL/PLGA film formation in the range pH 3.0-10.5. The rate of polypeptide buildup is substantially greater at extremes of pH than in neutral solution, with thickness increasing with decreasing linear charge density. This would suggest that the mechanisms underlying buildup will depend on pH, influencing the degree of ionization of polymers and therefore the relative importance of side chain-side chain interactions on the film surface, as well as surface roughness. At high pH, partial ionization of PLL may yield incomplete charge compensation in the polymer adsorption process, leading to formation of a precipitate at the solution-film interface. Richert et al.19 and others75 have found a transition from very thin and dense films at intermediate pH values, where both polypeptides are highly ionized, to much thicker and hydrated films at acidic and at basic pH, where hydrophobic interactions become relatively more important. Zhong et al. have found that the ionization state of thiol plays a key role in the adsorption behavior of short designed cysteine-containing polypeptides near neutral pH.91 The adsorbed mass of these polypeptides, film density, refractive index, and surface morphology vary substantially over a range of about 1.5 pH units. At pH 7.4 the films are dense and smooth, while at pH 8.9 they are more diffuse and comparatively rough. Encapsulation. The repetitive coating of charged colloidal particles with charged linear polyions is a simple but useful concept. This was first done by Keller et al. on silica microparticles.184 The idea has been developed for silica particles and negatively charged latex particles which are readily dissolved under appropriate acidic conditions.185-188 Calcium carbonate colloidal particles are also suited to the purpose. In all cases, polyelectrolyte is added to a suspension of oppositely charged microparticles in solution. After some time, polymer adsorption saturates. Isolation of the polymercoated microparticles is achieved by centrifugation or a similar means. Repeated adsorption of oppositely charged polyions and isolation results in a polyelectrolyte multilayer surrounding the microparticle core. Polymer microspheres constitute a class of interesting structures for applications in encapsulation, separation, and biomedicine. Polyelectrolyte microcapsules can be used as “microcontainers” to encapsulate specific materials. Proteins of suitable charge can be incorporated into the polyelectrolyte shell during assembly53 or, in some cases, “loaded” after assembly.188 Drugs, enzymes, and other materials of interest can be trapped in polymeric films or microcapsules fabricated by LBL.12,51,189-191 Slow release of compounds through the film is possible,187,189 the rate depending on the number of layers and the choice of polymers. Hollow microcapsules of peptides might be particularly interesting if the secondary structure and other properties can be controlled. 2908 Biomacromolecules, Vol. 6, No. 6, 2005 The mechanism of reversible capsule permeability is not understood. It may involve segregation or expansion of the polyelectrolyte network under “loading” conditions, for example 1:1 mixture of water and ethanol. Such changes can encompass defects in the polyion shell, enabling pores larger than a protein molecule to form. The possibility of such pore formation was first demonstrated by Rubner and colleagues in their investigation of weak polyelectrolytes.58 Morikawa et al. have synthesized anionic R-helical poly(γbenzyl-L-glutamate) and investigated the emulsion-templated self-assembly of these polymers into hollow microspheres on rapid evaporation of the organic phase.192 The capsules are stable after air-drying and could serve as supermolecular delivery vehicles for hydrophobic or water-soluble molecules. Designed polypeptides present further possibilities for encapsulation and sustained release of chemical compounds in a biological or medical context. Design of peptides enables control over degree of polymerization (important for specification of drug formulation), primary structure (important for susceptibility to proteolysis, etc.), charge properties (important for controlled assembly), film density (important for release of small compounds), biocompatibility, immunogenicity, and other properties.78,79,91,95 Polypeptide design could be oriented toward the trigger of release of chemical compounds from a film or capsule by a specific physical, chemical, or biological stimulus, for example a change in redox potential.94 Various approaches are being developed for “tuning” polypeptide film or capsule longevity. For example, designed polypeptides incorporating cysteine can be used to form multilayer thin films and microcapsules, which subsequently can be cross-linked under mild reaction conditions and thereby made more stable.76,79-81,91,94 Besides being “natural”, disulfide cross-linking is fully reversible. Another approach involves susceptibility of polypeptide film constituents to proteolysis (J.S.R. & D.T.H., unpublished results). Proteases are enzymes which can hydrolyze the peptide bond.193 Some proteases recognize certain amino acids or sequences. Trypsin, for example, a pancreatic enzyme, is specific for a bulky hydrophobic residue preceding the peptide bond cleaved. Susceptibility of designed polypeptides to proteolysis thus could be a design feature of polypeptide multilayer film engineering, making a film (or capsule) more or less likely to degrade after a certain amount of time on exposure to certain proteases. It is hardly speculation to say that one could “tune” the longevity of a polypeptide microcapsule by encapsulating proteases which recognize specific sequences in the film peptides and adjusting the concentration of protease, number of peptide layers, and film density. IV. Discussion Some of the areas of technology development discussed here are currently being investigated by LBL researchers. Others appear eminently suitable for development by LBL but have not been explored. All could be developed as specific applications of polypeptide multilayer film technology. The following discussion is highly introductory in nature, and some areas are covered in greater depth than others. Haynie et al. Enantiomeric Separations. Chirality is key to molecular recognition in biology.194 The pharmaceutical industry’s need for single enantiomer drugs has spurred the development of techniques for preparative-scale separation of chiral molecules.195 Membrane-based separations have attracted much attention due to operational simplicity and low cost. All amino acids (except glycine) are chiral; a polypeptide chain is chiral.29 Polyelectrolyte multilayer films fabricated from polypeptides thus are optically active, enabling analysis by CD.77,79-81,90,91 Maruyama et al. have reported that membranes modified with ∼1-µm thick poly(amino acid)-bearing amphiphilic side chains show permeation rate ratios above 8 for R-amino acid enantiomers.196 The chiral selectivity of PLGA has been probed in a series of experiments by Higashi et al.197,198 and shown to increase as R helix content increases.199 PLGA films have also been reported to exhibit favorable enantioselective binding affinity for D-isomers, with L-isomers permeating more quickly.200 Multilayer films of left-handed- and right-handed-PLL and -PLGA show high permeation rates and promising selectivity.201 It seems probable that substantially more could be achieved in this area of development by optimizing the structure of the assembling peptides for specific separation characteristics. Antimicrobial Films. Multicellular organisms produce a range of antimicrobial peptides.202 Examples are defensins and hystatins. Antimicrobial peptides are candidates for addressing the public health concern of ever-increasing antibiotic resistance. It has become a priority to overcome certain pharmacological limitations and develop antimicrobial peptides into therapeutics that can be used in different applications at reasonable cost. Antimicrobial peptides, regardless of source organism, could be combined with LBL to develop a new class of biodegradable, edible, and antimicrobial films, coatings, and related products, for instance artificial cells. The antibiotic peptide nisin, for example, has been shown to suppress the growth of L. monocytogenes after deposition on a silica surface.203 Antimicrobial coatings which could be used as food wraps have been developed by incorporating nisin and the protein lactoferrin in a poly(vinylidene chloride) copolymer film.204 Similar studies on multilayer films involving lysozyme or histatin-5 and PLGA have shown reduced proliferation of M. luteus or C. albicans, respectively (J.S.R., Komal Dave, and D.T.H., unpublished data). Antiadhesive multilayer films made of PLL and pegylated-PLGA reduce adsorption of serum proteins and E. coli, reducing pathological consequences.13 Multilayer films functionalized by the insertion of defensin inhibit growth of infectious pathogens.205 Polypeptide multilayer thin films incorporating antimicrobial peptides therefore are considered promising to protect implants, catheters, needles, surgical tools, tubes, and all kinds of materials from proliferation of microorganisms. The ability to control the primary structure of a peptide will be important to future work in this direction. Artificial Skin Grafts. Major burn accidents involve extensive damage to the skin.206 Immediate coverage is needed to limit loss of fluid and aid tissue repair and regeneration. The structural and functional properties of an ideal skin substitute should closely match autograft skin.207 Polypeptide Multilayer Films Plasticity of the substitute preparation procedure and its composition provide added value for coverage, minimizing rejection and activation of the inflammatory response.208 Polypeptides or modified polypeptides could be useful for preparing artificial skin grafts by LBL, as the method provides a simple means of producing films without limit to size, shape, and composition and polypeptides are inherently biocompatible. The usefulness of polypeptide LBL films in this context might depend on the presence of an “inert” plasticizer to decrease film brittleness. Preliminary data show that the presence of 15% glycerol in the assembly buffers does not impair fabrication of a polypeptide multilayer film (J. S. R. & D. T. H., unpublished results). It seems likely that control over peptide structure and film architecture will be important for controlling the physical, chemical, and biological properties of a polypeptide skin graft. Cell and Tissue Culture. The extracellular matrix (ECM) consists of various proteins secreted by cells: fibronectin, laminin, vitronectin, and collagen.209 Molecular composition of the ECM depends on cell type and extracellular signals regulating cell behavior. Attachment of a cell to the ECM determines cell shape and maintains cell function and tissue integrity. The nature of a cell’s physical contacts with its surroundings depends on the stability, organization, and composition of the ECM. Attachment is mediated by transmembrane heterodimeric protein receptors called integrins. In tissue engineering, substrate or scaffold requirements include biocompatibility, biodegradability, cell adhesion, and sufficient mechanical strength to withstand long-term cell culture in vitro. The physical and chemical character of a surface can affect properties of the secreted ECM and, therefore, the behavior of cells cultured on the surface. LBL provides a means of controlling charge density, surface energy, and roughness of a surface, as well as temperature sensitivity, porosity, rigidity, and bioactivity. This could be important for the design of biodegradable supports for three-dimensional cell growth210,211 or controlled drug delivery.212-214 Related works in the multilayer film literature include refs 17, 93, 151, and 215-224. A summary by Richert et al. of some recent cell culture studies done on polyelectrolyte multilayer films appears in ref 19. A bioactive coating can be prepared by functionalization of a polyelectrolyte multilayer. Possibilities include adsorption of a certain protein, e.g., fibronectin,225 or covalent coupling of a certain peptide, e.g., a synthetic R-melanocortin derivative.92 The ability to produce synthetic peptides at high purity with relative ease presents interesting opportunities for well-defined film “functionalization”. The design of surfaces for more controlled biofunctionality, for instance proliferation or nonproliferation of a particular cell line, is of considerable scientific and industrial interest. An example is provided by the arginine-glycine-aspartate (RGD) sequence which occurs in a surprising number of different ECM and platelet adhesion proteins, notably fibronectin, and is a key cell recognition signal for integrins. Features of cell adhesion vary with the flanking residues of the RGD peptide and distribution of the signal on a surface. Peptides encompassing RGD can be designed and used to prepare polypep- Biomacromolecules, Vol. 6, No. 6, 2005 2909 tide multilayer films, and the films can be sterilized by treatment with 70% ethanol and dried in a sterile laminar flow hood.20 Work in this direction has already appeared in the scientific literature. For example, Picart et al. have studied the adhesion of osteoblasts on RGD-grafted multilayer films of PLL and PLGA.226 Related works include Richert et al.,19 Jessel et al.,227 and Salloum et al.,224 which discuss adhesion of chondrosarcoma cells, adhesion of monocytes, and adhesion of aortic smooth muscle cells, respectively, on multilayer films. Control of Immunogenicity. Immunogenicity of a peptide is maximized, according to one rule, by keeping the predicted hydrophobicity low and the predicted hydophilicity, backbone flexibility, surface accessibility, and odds of β turn formation high.228 Length too is a factor in determining the immune response of a peptide. Most peptide antigens are 12-16 residues long, though peptides 9 residues or shorter can be effective immunogens.229 It seems that immunogenicity might be minimized by standing the maximization approach on its head. Work in this direction could be important for the development of some kinds of in vivo applications of LBL films and microcapsules. Zheng et al. have suggested that the immunogenicity of peptides designed for LBL might be minimized by basing the amino acid sequences on solvent-exposed regions in the folded states of proteins from the same organism.78 Design elements 7 residues in length, called “sequence motifs,” have been identified in protein-encoding regions of the human genome for optimizing certain physical, chemical, and biological properties of structures made by LBL. Peptide designs based on these motifs have been shown suitable for multilayer film assembly. For intravenous applications, human blood proteins might be a particularly rich source of motifs for peptide design. Microcapsules manufactured from such peptides might be useful for the development of artificial red blood cells or drug delivery systems. Initial results in this direction are promising.94 Biodegradable Films of Controlled Wettability. Polypeptides made of usual amino acids are inherently biodegradable. Control of peptide structure and film architecture enables control of solubility in aqueous solvent and the hydrophobicity of an adsorbed layer (Figure 6). This translates into control of film wettability. Peptides therefore are suitable for the preparation of biodegradable films of controlled wettability. Such films could be useful in a wide variety of practical applications.22 Implant Technology. Halthur et al. have suggested that a PLL/PLGA multilayer film, which is both biocompatible and biodegradable, might make a useful coating for an implant.18 Design of peptides takes the technology a step further, enabling “peptide-inherent” cross-linking of polymers when cysteine is present and control of film density106 and conferring specific bioactivity when certain sequences are included, e.g., RGD. Peptide design and film architecture could be optimized for implant performance in specific tissues. Artificial Cells and Drug Delivery Systems. Various synthetic polypeptides have been investigated for use in drug delivery and as artificial cells.230 The subject is very large, 2910 Biomacromolecules, Vol. 6, No. 6, 2005 and scant coverage only can be provided here. The rate of degradation can be controlled by selection of amino acid composition, sequence, and chemical modification. A recent study reports two types of polypeptide microcapsule: Glu residues in the main chain and Glu residues in the graft chains of a positively charged main chain. Both show pH-responsive release of encapsulated FITC-dextran. The release rate is lower at pH 3.0 than pH 7.5.231 Glucose oxidase has been encapsulated in multilayer films of PLL and PLGA, using colloidal particles of calcium carbonate as templates for film assembly.95 Enzyme activity is retained following encapsulation and dissolution of the core by addition of EDTA. The polypeptide “membrane” is permeable to small molecules involved in the activity assay. Peptide inherent, reversible “locking” of polypeptide multilayer microcapsules has been achieved by use of designed polypeptides with cysteine residues.94 Similar to the behavior of disulfide bonded proteins, e.g., lysozyme,140,165 cross-linked polypeptide microcapsules have a more stable structure at acidic pH and in organic solvent than noncrosslinked ones. The ability to control pH responsiveness and stability suggests that designed polypeptide microcapsules could be useful for drug delivery. Inherent biocompatibility and low or negligible immunogenicity of certain designed polypeptides could make them ideal for such applications.78 Highly immunogenic peptides also suitable for microcapsule fabrication could be useful in vaccine development. Jessel et al. have reported on the build-up of polypeptide multilayer coatings with antiinflammatory properties based on the embedding of piroxicam-cyclodextrin complexes232 and on the use of pyridylamino-β-cyclodextrin as a molecular chaperone for lipopolysaccharide embedded in a multilayered polyelectrolyte architecture.233 These examples give some idea of the potential of polypeptide multilayers for drug delivery. There are many possible therapeutic applications of polymeric artificial cells.234 Examples include encapsulation of transplanted islet cells to treat diabetic patients and artificial red blood cells in oxygen therapeutics. Recent advances in biotechnology, molecular biology, nanotechnology, and polymer chemistry are opening up exciting possibilities in this field. Polypeptide-based approaches are very promising for reasons outlined in this review. V. Conclusion Researchers have merely scratched the surface of what can be done with polypeptide multilayer films. There is great promise for the development of useful films and multifunctional coatings. Developments in synthetic chemistry and biotechnology are likely to prove crucial to commercialization efforts, many of which are likely to be aimed toward applications in medicine and biotechnology. Acknowledgment. We thank Yuri Lvov for discussions on LBL, Bingyun Li for assistance with graphics, and Sujay Bhad for comments on the manuscript. Work on polypeptide multilayer films and microcapsules has been supported in part by a Nanotechnology Exploratory Research award from Haynie et al. the National Science Foundation (DMI-0403882), a seed grant from the Center for Entrepreneurship and Information Technology, a project grant from Artificial Cell Technologies, Inc., an enhancement grant from the Louisiana Space Consortium (Louisiana NASA EPSCoR, Project R127172), and the 2002 Capital Outlay Act 23 of the State of Louisiana (Governor’s Biotechnology Initiative). References and Notes (1) Decher, G. Science 1997, 277, 1232. (2) Chen, W.; McCarthy, T. J. Macromolecules 1997, 30, 78. (3) Bertrand, P.; Jonas, A.; Laschewsky, A.; Legras, R. Macromol. Rapid Comm. 2000, 21, 319. (4) Hammond, P. T. Curr. Opin. Colloid Interface Sci. 2000, 4, 430. (5) Anzai, J.-i. Bunseki Kagaku 2001, 50, 585. 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