Advances in Engineering Mechanics and Materials Activation Energies for Initial and Intermediate Stage Sintering of Li2TiO3 Determined by a Two-Stage Master Sintering Curve Approach Ahmad Reza Abbasian, Mohammad Reza Rahimipour, and Zohreh Hamnabard industry to predict the densification behavior from the sintering data that are readily available [7]. The ability to predict sintering behavior has been one of the long term objectives of sintering studies for many decades. Manifold attempts at simulation and modeling for the prediction of sintering have been reviewed in published literatures by previous authors [8]. One of the promising methods how to describe and predict sintering is the concept of а Master Sintering Curve (MSC) developed by Su and Johnson [9]. The MSC can be used to predict the densification behavior of a given powder and estimates its minimum sintering activation energy, as well as the understanding of sintering kinetics. The MSC has been successfully applied to several sintering systems such as ThO2 [7], BaTi0.975Sn0.025O3/BaTi0.85Sn0.15O3 [10], ZnO [9]-[11], Gd-doped CeO2 [12], TiO2 [13], Al2O3 [9]-[14]-[15], BaTiO3 [16], 3Y-TZP [17], Al2O3 + 5% ZrO2 [9], nickel and stainless steel powders [18]. However, the application of MSC to sintering of the Li2TiO3 has not been reported. The present work, therefore, aims to establish MSC for the Li2TiO3 based on non-isothermal sintering and systematically analysis of the sintering of the Li2TiO3 ceramic. Abstract— Lithium meta titanate (Li2TiO3) is considered as one of the most promising breeder materials for the fusion power. In this study, the activation energy and sintering kinetics of the Li2TiO3 is determined with the help of the master sintering curve (MSC). It was found that a better representation of the sintering behavior could be achieved by constructing MSC over two consecutive densification stages with the relative density of 66% set as the boundary. From the activation energy values of the two stages obtained, lattice diffusion enhanced with surface diffusion and solely lattice diffusion mechanisms were identified for the dominant sintering mechanism at initial and intermediate stages of the Li2TiO3 sintering, respectively. Keywords— Fusion reactor, Li2TiO3, Tritium breeding, Sintering, Activation energy. I. INTRODUCTION T he breeding blanket is a key component of the fusion reactor because it directly involves tritium breeding and energy extraction, both of which are critical to the development of fusion power [1]. In the development of tritium breeding blankets, the lithium meta titanate (Li2TiO3) ceramic has interested multitude researchers' attention for its distinguished properties as one of the most promising solid breeder materials, such as reasonable lithium atom density, low activation characteristic, high chemical stability, good compatibility with structural materials, acceptable mechanical strength and considerably good tritium release characteristics at low temperatures [2]-[3]-[4]-[5]. Several methods are available for fabrication of a breeder ceramic material [6]. However, sintering is always the final and critical step for the fabrication of the ceramics, in which a preformed particulate body achieves its final shape and properties. In the conventional sintering procedure, the parameters such as time and temperature of the sintering are arbitrarily decided on the ‘trial and error’ basis. It could be beneficial for the nuclear II. THEORY Formulation of MSC was derived from the combined stage sintering model [9]-[19] including volume or grain boundary diffusion mechanism. For the construction of MSC the parameters of sintering are separated in those related to time and temperature dependence and the ones associated with the microstructure. In MSC theory, Φ(ρ), a function of density, can be given as the function of temperature and time: t 1 Q exp(− )dt T RT 0 Φ ( ρ ) = Θ(t , T (t )) ≡ ∫ Where Q is the apparent activation energy for sintering, R is the gas constant, T is the absolute temperature, and t is the time. In this case, if the sintering process is dominated by only unique diffusion mechanism (either volume or grain boundary diffusion) and the microstructure is a function only of density, a unique MSC can be obtained. The relationship between density (ρ) and log[Θ(t,T(t))], i.e. an S-shape curve, is the master sintering curve. For more details, the assumptions and limitations of the MSC have been well discussed in the original MSC papers by Su and Johnson [9]. For the This work was supported by the NSTRI, and the Materials and Energy Research Center (no. 389052). A. R. Abbasian is with Ceramic Department, Materials and Energy Research Center, Karaj, 31787-316, Iran (corresponding author to provide phone: 98-263 628 0040; e-mail: abbasian@merc. ac.ir). M. R. Rahimipour is with Ceramic Department, Materials and Energy Research Center, Karaj, 31787-316, Iran (e-mail: [email protected]). Z. Hamnabard is with the Lasers and Optics Research School, NSTRI, Tehran, 11365-8486, Iran (e-mail: [email protected]). ISBN: 978-1-61804-241-5 (1) 291 Advances in Engineering Mechanics and Materials construction of MSC, the integral of Eq. (1) and the experimental density should be known. The dilatometry can be conveniently used to determine the density since the instantaneous density at all times can be obtained from the dilatometry data [20]. For the calculation of Θ, the activation energy for the sintering process must be known. If the activation energy is unknown, it can be estimated with good precision from Θ versus density ( ρ ) data [9]. III. EXPERIMENTAL A. Fabrication of Green Pellet A Li2TiO3 powder (−325 mesh, 40 0939, Sigma-Aldrich, Germany) was used in this investigation. Images of scanning electron microscopy (SEM) (Philips XL-30, Netherland) of the powder at two different magnifications are shown in Fig. 1. Fig. 1 (a) exhibits the particle shape is polygonal and Fig. 1 (b) indicates severe agglomeration with different sizes occurred between the particles. Fig. 2 shows the hard agglomerate size distribution of the powder was determined with a laser particle size analyzer (Fritch, Analysette 22, Germany). The mean hard agglomerate size of the powder was determined at approximately 23 µm. Fig. 2 The hard agglomerate size distribution of the Li2TiO3 powder. B. Sample preparation The as-received powder was pressed on a hydraulic press under pressure of about 300±3 MPa at room temperature using stainless steel die to create bars of ~5×5×50 mm3. Before proceeding to sintering, to ensure the absence of any moisture, the compact powder was dried. The green density was measured by the geometric method. The green density of Li2TiO3 powder compacts was 2.15±0.03 g/cm3. The value of 3.43 g/cm3 was used as the theoretical density. C. Shrinkage Measurements An optical non-contact dilatometer (Misura ODLT, Expert System, ITALY) was used for monitoring the in situ dimensional changes of the powder compact during sintering in air at different heating rates. Two beams of light illuminate both the ends of a specimen 50 mm long placed horizontally into the furnace and two digital cameras capture the images of the last few hundreds microns of each tip. The specimen, completely free to expand or contract, is measured by the image that it projects on a Charge-Coupled Device (CCD). This instrument consists of a kiln equipped with an automatic temperature controller, which can reach a heating rate of 30 K per minute. The temperature increases from room temperature (RT) to 1200°C at the preset heating rate with no holding time. As a final result, the dimensional changes (expansion or shrinkage with respect to the initial size) of a material are plotted in percentage on a graph as a function of the temperature. Assuming isotropy in densification of all the specimens, the relative density of the sintered specimen ( ρ s ) Fig. 1 (a and b) SEM analysis of Li2TiO3 powder at two different magnifications. was calculated using the following equation [21]: 3 1 ρs = ρg 1 − dL / L0 + α (T − T0 ) (2) dL / L is instantaneous linear shrinkage obtained by the dilatometer test, L0 is the initial length of the specimen, T is the measured temperature, T0 is the room temperature ρ g Where is the green density, and α is the coefficient of thermal ISBN: 978-1-61804-241-5 292 Advances in Engineering Mechanics and Materials expansion. An average value α as a function of temperature, T, by the following estimation equations was determined from the cooling steps of the dilatometer runs performed with the different heating rate adopted during our investigations. α ( K −1 ) = 1.4635 ×10−5 + 9.5499 ×10−9 T − 4.3946 × 10−12T 2 (25 < T < 1360) α ( K −1 ) = 1.9820×10−5 (T ≥ 1360 K ) (4) (5) The final densities after the dilatometer experiments as calculated in this way were in admissible agreement with those measured by the Archimedes technique. IV. RESULTS AND DISCUSSION A. Dilatometry Based on a theoretical density 3.43 g/cm3 for the Li2TiO3, the average green density of the Li2TiO3 powder compacts was determined to be 62.78% theoretical density after pressing. The original shrinkage–temperature relation has been converted into the relative density dependence on temperature using Eq. (2). The final densities after the dilatometer experiments as calculated in this way were in admissible agreement with those measured by the Archimedes technique. Fig. 3 shows the dependence of density and densification rate on temperature of the Li2TiO3 at five different heating rates of 2, 3.5, 10, 20 and 30 K min-1. It can be observed that the density–temperature curves displayed the classical sigmoidal shape and generally shifted to higher temperatures with increasing heating rate. It can be noted that the achieved sintered densities at any temperature showed a modest but systematic dependence on the heating rate. At some temperature, the density starts to increase slowly, then enters a second region where the density increases markedly, and after reaching value of 70-74% of the theoretical value, a third region is reached where the increase in density is slows and finally stops. The maximum density was found to depend upon the heating rate, the higher the heating rate the lower the sintered density. This behavior has also have reported for zirconia [22], alumina [15], cerium oxide [23], and magnesium aluminate spinel [24] systems. It is well documented that, at a lower heating rate, the compact is exposed to sintering for a longer time during heating period; hence, the amount of relative density is higher. This is ascribed to a prolonged time scale for mass transport and diffusion when a slower heating rate is used to reach the same temperature. It can be seen from Fig. 3 that with increase in heating rate, the height of the peaks increased and curves shifted to a higher temperature. Wang and Raj [25] demonstrated that a higher peak temperature and a greater height of the peak imply a larger activation energy. Therefore, position and height of the peak in densification rate ( Fig. 3 Density evolution and densification rate as function of temperature at different heating rates. B. Construction of MSC As mentioned earlier, one of the essential data for obtaining the master sintering curve is the activation energy. The standard statistical approach to evaluating the scatter of experimental data is the minimization of mean residual squares (MRS). This criterion was used in many recent papers [9][14]-[17]-[26] to determine the sintering activation energy and construction of MSC and is described, for example, in [26] by the following formula: MRS = ρf ∫ ρg ∑ N i =1 ((Θi / Θ ave ) − 1)2 N dρ (5) Where Θavg is the average of all Θi at a given density, N is the number of heating profiles used, and ρg or ρf are green or final densities of the sample. Unfortunately, the calculation for minimization of MRS needs repeated numerical calculations which are userunfriendly (complicated and time-consuming). Therefore, in this work we used simple software developed by Pouchly and Maca [27]. This newly developed software calculates the MSC and finds the optimal activation energy of a given material. Following the above discussion, the MSC was calculated for the Li2TiO3 samples with using five different heating rates. A relative density range of 62%–70% was used to construct the MSC. This selected range of the relative density contributes to initial and intermediate stage of sintering. Fig. 4 shows the resulting master sintering curve for the Li2TiO3 powder compact. The inset shows the dependence of MRS on the activation energy. The minimum of the MRS, which is 0.3169, has been found for Q=360 kJ/mol. However, it is difficult to establish a good fitting. The unsatisfactory construction of dρ ) give an immediate indication of the activation energy. dT ISBN: 978-1-61804-241-5 1 ρ f − ρg 293 Advances in Engineering Mechanics and Materials MSC most likely revealed that different probable mechanisms dominate sintering over the entire relative density range studied. Fig. 6 The constructed MSC for sintering of Li2TiO3 powder during intermediate stage (66%-70% of the theoretical density); the minimum of mean residual square is given at energy of Q= 320 KJ/mol. Fig. 4 The constructed MSC for sintering of Li2TiO3 powder using an activation energy of Q= 360 KJ/mol for the whole stage; inset figure shows the mean residual square as a function of an activation energy. During the initial stage of sintering, the activation energy value of Li2TiO3 is determined to be 380 kJ/mol, which is in good agreement with value of Q=377±10 kJ/mol that calculated by present authors at previous paper [31]. Wang and Raj [25]-[32] have derived the sintering-rate equation of Eq. (6) used for estimation of the activation energy at intermediate sintering stage by constant rates of heating techniques, noting that the sintering-rate equation in general can be separated into temperature-dependent, grain-sizedependent, and density-dependent quantities: As suggested, a precise MSC can be constructed over several consecutive stages, based on either temperature [28] or density range [22]-[29]. Song and co-workers constructed MSC over two consecutive densification stage [30]. In the current study, we have divided sintering (in the range of 62%– 70% relative density) into the initial and intermediate stages, with about 66% relative density as the boundary. Superior respective MSCs for the two stages are constructed separately and are shown in Figs. 5 and 6. For the initial stage, an activation energy value of Q=380 kJ/mol was obtained via the best fitted ρ-log[Θ(t,T(t))], curve. In the intermediate stage, the minimum was given at Q=320 kJ/mol. The MRS yielded from the sigmoidal fitting are 0.3166 and 0.3171, respectively. Obviously, the constructed MSC based on two consecutive stages provide a better representation of the sintering behavior than using a single Q value alone for the whole sintering process chosen. ln(T dT dρ Q )=− + ln[ f ( ρ )] + ln A − n ln dG dt dT RT (6) Here, Q is activation energy, T is the absolute temperature, t is the time, R is the gas constant, f(ρ) is a function of density, G is the grain size (i.e., diameter), n is the grain size powerlaw exponent (i.e, n=4 for grain boundary diffusion, n=3 for lattice diffusion), and A is a material parameter (i.e., a constant) that is insensitive to G, T, and ρ. Using shrinkage data measured at different heating rates, the Q value can be determined from the slope of the Arrhenius-type plot of ln(T dT dρ 1 at the same density, under a ) versus dt dT T constant grain size. The Q value determined corresponds to an activation energy either for grain boundary diffusion or for lattice diffusion, because it is very difficult to determine the diffusion mechanism experimentally from Eq. (6). According above discussion, the activation energy for densification in the Li2TiO3 was determined from the slope an Arrhenius plot of the sintering data over a density range of 66%–70% relative density that related to intermediate sintering stage (Fig. 7). Fig. 5 The constructed MSC for sintering of Li2TiO3 powder during initial stage (62%-66% of the theoretical density); the minimum of mean residual square is given at energy of Q= 380 KJ/mol. ISBN: 978-1-61804-241-5 294 Advances in Engineering Mechanics and Materials powders at lower temperatures. As explained above, while the roles of the diffusion mechanism changes, the effectiveness of MSC based on constant activation energy will be impaired. Therefore, the densification process was divided into two consecutive stages according to the extent of densification, the MSCs of which were generated separately. The boundary between the first and second stage was assigned to be 66% of the theoretical density. Although somewhat arbitrary, it did reflect different temperature sensitivity for solid-state sintering during the low and intermediate density range. The two-stage MSC approach has been proved to provide a better representation of the sintering behavior (Figs. 5 and 6), and the activation energy is obtained via the best fitted MSC. During the first stage of sintering, the activation energy of Li2TiO3 is determined to be 380 kJ/mol, which is in good agreement with that calculated by present authors [31]. On the other hand, present authors attributed the dominant sintering mechanism of the Li2TiO3 to lattice diffusion that may be enhanced with surface diffusion mechanism [31]. It has revealed that for the Li2TiO3 sample used, there is a little difference in the activation energy between the first and second stage of sintering. A little decrease (60 kJ/mol) of the activation energy indicates that no change in the dominant sintering mechanism has occurred. It has been pointed out that surface diffusion usually increases the apparent activation energy for densification, yet does not facilitate densification [18]. Surface diffusion may have contributed to the higher apparent activation energy. During the second stage, the value of activation energy obtained is comparable to value reported for volume diffusion [31]. Therefore, the dominant sintering mechanism is most appropriately assigned to lattice diffusion. Fig. 7 Determination of the activation energy for densification via the constant rate of heating method. The average activation energy for densification over the entire density range studied was then calculated from the activation energies determined at each density. An average activation energy for densification of Q=330 kJ/mol was determined, and the standard deviation in Q over the density range examined was 12 kJ/mol. The good linear fit to the data for each specific density in Fig. 10 establishes reasonably good confidence that a representative value of Q can be calculated for the Li2TiO3 from the Arrhenius plots. Additionally, the average activation energy of Q=330±12 kJ/mol determined in this study is consistent with the activation energy of 320 kJ/mol determined using the two stage MSC theory for intermediate stage of sintering. The consistency of slope with density in Fig. 10, along with the relatively small standard deviation in Q with density, indicate that a single value of Q, and a correspondingly single dominant mechanism (i.e., grain boundary diffusion or lattice diffusion), controls densification in the Li2TiO3 from 66% to 70% theoretical density. Prevalently, sintering mechanisms of ceramic materials are a diffusion-controlled process and the diffusion of the slowest moving atoms/ions along the fastest diffusion path determines the rate of sintering. The activation energy for densification is a characteristic parameter reflecting the dependence of densification kinetics on temperature, and it is commonly used to identify the fundamental mass transport mechanism during the sintering process. In a practical case, several mechanisms (volume diffusion, grain-boundary diffusion, etc.) often operate simultaneous during solid-stage sintering. Therefore, the resultant activation energy may not be contributed from one specific sintering mechanism. It is most likely a weighted value contributed by multiple sintering mechanisms. In the present work, a single mechanism dominating the whole densification process was initially assumed by using constant activation energy to construct the MSC. However, a good fitting was not able to be achieved. It is probably that the MSC approach could not represent sufficiently the sintering behavior at the lower density range. One major complication arises from surface diffusion, which usually occurs in fine ISBN: 978-1-61804-241-5 V. CONCLUSIONS The activation energy of the Li2TiO3 was determined with the help of MSC. A better representation of the sintering behavior was obtained by applying the two-stage MSC approach. REFERENCES [1] [2] [3] [4] [5] [6] [7] 295 C.E. Johnson, “Ceramic breeder materials,” Ceramics International, 17 (1991) 253-258. J.P. Kopasz, J.M. Miller, C.E. 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