CP18 CP24 CP30 CP40 Cold Planer

CP18 CP24 CP30
Cold Planer
CP40
MANUAL





Operation
Maintenance
Service
Parts
Warranty
Serial number ___________________________
Date released for shipment _________________
PUBLICATION DATE: 02/04/11
RoadHog, Inc.
877-640-9975
www.roadhog-inc.com
INTRODUCTION
Thank you for your investment in Roadhog Inc. We are confident that you will find that
your is the easiest to operate, safest, most durable, and most efficient attachment on
the market.
Your Roadhog Inc is equipped with high performance, heavy duty components. To ensure that these components operate properly and effectively, this manual must be followed. If any question regarding the operation or performance of this attachment exists, contact your Roadhog Inc dealer at once.
This manual contains safety instructions, guidelines for efficient operation, troubleshooting tips, and service maintenance procedures. When applicable, the terms “right”
and “left” are referenced from a sitting position and facing forward in the loader.
Throughout this manual, information is provided in boxes and highlighted by the word
IMPORTANT. This information should be read carefully. If complied with, it will improve
the operating efficiency of the unit and provide directives that will minimize costly
breakdowns and extend the life of the machine.
This warning symbol appears throughout this manual and
indicates that a safety hazard may exist if the information
given is not properly followed. When the warning signal is
encountered in the manual or on the unit, Be Alert! Your
personal safety is involved!
For more copies of this manual or the necessary safety decals, contact your Roadhog
Inc dealer.
2
TABLE OF CONTENTS
Page
SAFETY DECALS …………………………………………………………………………….4
SAFETY PRECATUTIONS …………………………………………………………………..5
MANDATORY SAFETY SHUTDOWN PROCEUDRE ……………………………………5
SAFETY ………………………………………………………………………………………..6
SETUP ………………………………………………………………………………………….7
OPERATION …………………………………………………………………………………..8
MAINTENANCE......…... ………………………………………………...…………………...9
SERVICE..…………………………………………………………………………………10-11
CHASSIS GROUP PARTS DRAWING……….………………………...………….....12-13
ATTACH GROUP PARTS DRAWING……….………………………...….……….....14-15
DRIVETRAIN/DRUM GROUP PARTS DRAWING….………………...………….....16-17
DECAL GROUP PARTS DRAWING……….…………………………...………….....18-19
HYDRAULIC GROUP (5 LINE) PARTS DRAWING...………………...………….....20-23
HYDRAULIC GROUP (3 LINE) PARTS DRAWING……...…………...………….....24-27
HYDRAULIC VALVE PARTS DRAWINGS……………………………………...……28-34
HYDRAULIC SCHEMATICS……………………………...….………………………..35-37
ELECTRICAL SCHEMATICS…………….…………………...………………………..39-43
SPECIFICATIONS ……………………………………………...….………………………..44
WARRANTY ………………………………………………………...……………………….45
WARRANTY CLAIM FORM………………………………………..……………………….46
NEW MACHINE DELIVERY REPORT…………………………………………………….47
OWNER INFORMATION CARD……………………………………………………………48
3
SAFETY DECALS
The safety decals existing on the
attachment should be clearly readable and always followed. The location and description of the decals is shown in the parts diagram.
The FLYING OBJECTS decal
warns the operator the operator
and bystanders to stay away during operation.
The READ MANUAL decal warns
the operator to read this manual
before operating the attachment.
The INJECTION HAZARD decal
warns the operator and bystanders
to stay away during operation.
The ROTATING CUTTER decal
warns the operator and bystanders
to stay away during operation.
The CRUSHING HAZARD decal
warns the operator and bystanders
to stay away during operation.
4
SAFETY
PRECAUTIONS
MANDATORY SAFETY
SHUTDOWN
PROCEDURE
ACCIDENTS ARE
PREVENTABLE WITH YOUR HELP
Understand and comply with applicable
laws and regulations.

Call local utilities before you dig.
1-888-258-0808

Know the location of underground gas, water
and electrical lines.

Inspect area for holes, drop-offs, or unstable
ground.

Know the weight limitations of operating
surfaces and clearances.

Remember: Safe operation begins with the
operator.
BEFORE cleaning, adjusting, lubricating,
or servicing this unit, ALWAYS follow the
MANDATORY SAFETY SHUTDOWN
PROCEDURE:
1. Move the skid steer loader propulsion
control levers to the “neutral” position.
2. Shut off the attachment by shutting
off the auxiliary and high flow hydraulic output.
3. Lower the loader lift arms completely
roll the attachment forward so it is securely resting on firm ground or the
shop floor.
WARNING
BEFORE OPERATING THIS
EQUIPMENT, THE FOLLOWING
SAFETY INFORMATION SHOULD BE
READ AND UNDERSTOOD. IN
ADDITION, EACH INDIVIDUAL
WORKING WITH THE EQUIPMENT
SHOULD BE FAMILIAR WITH THE
SAFETY PRECAUTIONS
4. Engage the loader park brake.
5. Move the loader throttle to the slow
idle position, shut the engine off, and
remove the ignition key.
6. Keep the key with you at all times
when working on the unit so no one
can start the engine without your
knowledge.
Exercise extreme caution when hitching
and removing the attachment, operating
with other workers present, and servicing the unit.
Roadhog Inc makes operator safety a
priority when designing machinery. Exposed moving parts are guarded whenever possible for safety. However, not
all moving parts can be shielded in order to ensure proper operation. This operator’s
manual and safety decals on
the
machine provide important
safety
information when observed
closely If safety decals become difficult
to read, replace them immediately. (see
“Safety Decals”).
WARNING
FAILURE TO FOLLOW THE
PROCEDURES BEFORE CLEANING,
ADJUSTING, LUBRICATING, OR
SERVICING THIS UNIT COULD LEAD
TO SERIOUS INJURY OR DEATH.
5
SAFETY
5. BE SURE to raise the attachment
totally off the ground BEFORE sideshifting.
6. CAREFULLY inspect ALL hydraulic
hoses and connections on a routine
basis; Always use a piece of cardboard when searching for leaks.
7. BE SURE to exercise the above MANDATORY SAFETY SHUTDOWN procedure, BEFORE proceeding with any
work on the attachment.
A careful operator is the best protection
against accidents. Most accidents involving operators of industrial equipment are
caused by failure to observe basic safety
precautions. Know the equipment and
worksite before you operate. Familiarize
yourself with the safety precautions listed
below.
WARNING
WARNING
THE FOLLOWING PRECAUTIONS
MUST BE OBSERVED FOR THE
SAFETY OF THE OPERATOR
AND/OR SERVICE PERSONNEL.
NEVER USE YOUR HANDS AS
ESCAPING FLUID UNDER PRESSURE
CAN PENETRATE THE SKIN CAUSING
SERIOUS INJURY. IF HYDRAULIC
FLUID DOES PENETRATE THE SKIN,
SEEKIMMEDIATE MEDICAL
ATTENTION BY A DOCTOR FAMILIAR
WITH THIS TYPE OF INJURY OR
GANGRENE MAY RESULT.
1. Read and observe all safety information and decals on the skid steer
loader and attachment BEFORE
operating the unit!
2. Refer to the SAFETY section of your
skid loaders operator’s manual and
observe all safety recommendations
set forth in the manual.
3. When loading, keep attachment as
low to ramps & trailer as possible.
4. Always lower the loader arms fully
before leaving the skid steer seat.
WARNING
NEVER ALLOW HANDS OR FEET
NEAR ANY WORKING PART OF THE
ATTACHMENT UNLESS THE
MANDATORY SAFETY SHUTDOWN
PROCEDURE HAS BEEN
COMPLETED.
WARNING
NEVER CRAWL UNDER RAISED
LOADER ARMS.
6
SETUP
Hoses / Fittings
WARNING
Hydraulic fittings are used to connect
all attachment hoses. All fittings should
be tight and free of hydraulic leaks.
Hoses must be free of crimps or cuts
that might result in leakage. Check
your attachment before operation to
make sure all hose routings are kinkfree and allow for maximum movement
of all extend, lift/lower, and/or swing
motion required during normal operation.
READ THIS ENTIRE MANUAL AS
WELL AS THE DECALS ON THE
ATTACHMENT BEFORE ATTEMPTING ANY MAINTENANCE, SERVICE
OR SETUP OF THE UNIT.
Although the Roadhog Inc is supplied
fully assembled, some simple checks
should be performed before operation
begins.
Safety Decals
The safety decals existing on the attachment should be clearly readable and always followed. The location and description of the decals is shown in the exploded diagram. Copies of the decals are
shown in “Safety Decals” section.
Wire Harness
The wiring harness to the electro
hydraulic valve block ( if so equipped)
should be routed to prevent catching
or pinching when sideshifting, tilting or
lowering the drum fully into the cut.
Lubrication
All attachment joint grease fittings should
be greased until grease flows out of the
joint.. Hydraulic Couplers
The cold planer has been shipped without the 3 or 5 required hydraulic quick
couplers. Obtain correct brand and size
and install them on the hoses. On a 3
line ( single circuit ) road saw, the pressure “in“ port on the diverter valve is
marked LP for motor pressure. Return
flow to the loader is marked LR for motor
return. The small hose is for drive motor
case drain and is plumbed directly to the
skidsteer case drain coupler. On a 5 line
( dual circuit ) cold planer, the loader
pressure hose should be plumbed into
the MP ( motor pressure ) port on the recirculation block. The return to loader
should be plumbed into the MR ( motor
return ) port. The casedrain hose should
be connected directly to the casedrain
coupler on the skidsteer. Do not operate
without connecting this hose.
Drum Assembly
For proper operation, picks must be
installed in every holder on the drum.
7
OPERATION
In attaching the unit to the skid steer,
ensure that all hydraulic hoses are coupled
securely to the quick couplers. Three
hoses are to be connected. Motor
pressure, motor return, motor case drain.
The cold planer is a hydraulically
powered attachment intended for cutting
asphalt or concrete surfaces. The
performance of the attachment can vary
greatly depending upon how it is used
and operated. Therefore, the recommended operating procedures contained
within this manual should be followed at
all times for maximum productivity.
IMPORTANT
All hoses should be free of kinks, cuts, or
abrasions for safe operation. Do not operate if any hose are worn or damaged.
To Operate
Prior to operating the attachment, read
1.
Enter
skid
steer and fasten seat belt.
this entire manual. Follow all safety
guidelines in this manual and safety 2. Make sure the area is clear of bystanders and other workers.
decals on the unit. Make sure that all
guards, shields, and decals are in place 3. Start the skid steer and engage the high
flow hydraulic circuit at idle.
and in good condition prior to operation.
4. Run the engine to full throttle. Adjust the
planers tilt, depth and sideshift as
See page 40 for minimum flow
needed using the manual or electrorequirements for each model.
hydraulic controls according to how the
planer is optioned. On a 3 line planer,
the high flow circuit must be engaged
to operate these adjustments. On a 5
line planer, use the standard flow auxiliary circuit to activate these functions.
Insufficient hydraulic power will result in 5. Fully lower the loader arms and then roll
out the bucket function until the planer
poor performance. Check auxiliary high
is level with the pavement.
flow per factory specifications
6. Move the throttle to the full rpm postion.
and keep it there during the milling opAttaching to Loader
erations. Begin the operation by setting
the depth cylinders to zero depth at the
To attach the unit to the loader, start the
depth gauge. Lower the drum into the
loader engine and rotate the coupler out.
cut to the desired depth. Move forward
Pull both coupler levers up to the vertical
at a speed that will allow the drum to
position. Move the machine forward and
efficiently without stalling.
pick up the attachment. Rotate the attachment back and push both coupler NOTE. Milling speed will depend on tooth
levers completely down. Make sure the condition, age and density of the material,
two wedges are completely down and aggregate size and ambient temperature.
engaged. Be sure pins and latch handles
are secure before operating boom and
bucket. Always refer to operating instructions in the skidsteer manual.
IMPORTANT
8
MAINTENANCE
WARNING
NEVER DRIVE THE PICK BY
STRIKING DIRECTLY ON THE END OF THE
PICK AS THIS CAN CAUSE THE PICK
TO CHIP AND CAUSE
INJURY OR
CREATE SMALL STRESS FRACTURES IN THE PICK
RESULTING IN PREMATURE WEAR.
Proper maintenance of the attachment
will result in longer life and the more
productive and cost effective operation.
There are two basic categories of
maintenance required, pick/holder
replacement and component lubrication.
For proper operation, the picks should be
checked each four (4) hours and lubricated daily to ensure that they can freely
rotate in their holders.
WARNING
ALWAYS WEAR SAFETY GLASSES
WHEN PERFORMING THIS OPERATION. HARDENED TOOLS AND PICKS
CAN SHATTER CAUSING INJURY.
WARNING
BEFORE PERFORMING ANY
MAINTENANCE ON THE UNIT,
P E R F O R M T H E M AN D AT O R Y
SAFETY SHUTDOWN PROCEDURE.
The factory installed carbide pick chosen
for use is a general purpose pick as the
cold planer is designed for both asphalt
and concrete applications. Picks designed for extended periods of concrete
cutting are available from the factory or
your dealer.
Pick/Holder Replacement
As regular use takes place, normal wear
of the carbide picks will occur with the
outer most picks wearing first. The pick
tool included with the cold planer should
be use to remove the picks from the cast
holders. In the event the pick tool is not
available, any hardened punch or tool
allowing access to the bottom of the
To prevent the picks from seizing in the
holders, the picks should be sprayed
with a lubricate at the end of each day.
This will break down the asphalt build up
in the holders and prevent premature
wear by allowing the picks to rotate in
the holders. Excess lubricant should be
caught in a collection pan and properly
disposed of.
IMPORTANT
Welder must be grounded directly to
drum during pick holder replacement or
SEVERE BEARING DAMAGE WILL
RESULT.
If the pick remains in the holder beyond
its intended replacement point, it reduces
the cutting performance and will not protect the holder. Inspect the cutting drum
every hour of operation. Check the picks
and holders for wear. If the picks are
worn enough to indicate slight holder
wear, replace the picks.
A length of pipe with a 3/4 to 1 inch inside diameter can be placed over the
pick to protect it from a direct hit. Striking
a small piece of wood placed on the pick
to absorb the shock will prevent damage.
9
SERVICE
WARNING
WARNING
BEFORE SERVICING THIS UNIT, THE
MANDATORY SAFETY SHUTDOWN
PROCEDURE MUST BE COMPLETED.
SEE “SAFETY” SECTION.
EXERCISE EXTREME CAUTION
DURING THIS OPERTION TO
PREVENT TIPPING OF THE UNIT.
Drum Removal
1. Perform mandatory shutdown procedure with the cold planer adjusted to
the maximum depth. Ensure that
planer drum is sitting on a stable surface and is chalked to prevent movement.
2. Disconnect 3 motor tubes.
3. Remove bolts and wear skids from
each side of the depth skid weldment.
4. Remove (8) motor/planetary can to
chassis bolts. Remove (4) deadshaft
bearing to chassis bolts.
5. Lift cold planer off of drum using a
hoist or the skid steer loader arms.
6. Reverse steps for reassembly. Bolt
torques are given in the parts breakdown pages.
Lubrication
Lubricate the deadshaft bearing at least
once a week..
The planetary gearbox contains synthetic EP90 gear oil and should be half
full during operation. The planetary
gear oil should be drained and replaced
each year.
For pick maintenance, consult the maintenance section on page 9.
WARNING
IF THE DRUM DOES NOT REMAIN ON
THE FLOOR, LOWER THE PLANER,
SHUT THE ENGINE OFF, REMOVE
THE IGNITION KEY AND REVIEW
STEPS 1 THRU 5. DO NOT ATTEMPT
TO DISLODGE THE DRUM WHILE
THE PLANER FRAME IS IN THE
RAISED POSITION. NEVER PLACE
HANDS OR ANY PART OF YOUR
BODY IN, AROUND, OR UNDER THE
DRUM, AS IT MAY FALL CAUSING
SERIOUS INJURY.
10
WARNING
COMPONANTS ARE EXTREMEMLY
HEAVY AND CAN CAUSE SERIOUS
INJURY IF PROPER LIFTING TECHNIQUES ARE NOT USED.
Planetary Gearbox and Drive
Motor Removal
1. Remove the drum from the planer
chassis.
2. Remove (6) deadshaft nuts from the
right side of the drum and remove the
deadshaft weldment.
3. Remove (9) planetary stud nuts from
the right side of the drum.
4. Remove Planetary can/Planetary assembly from left side of drum.
5. Remove Case drain tube and motor
fittings.
6. Remove (6) planetary to planetary can
bolts and remove planetary can from
planetary.
7. Remove (2) motor bolts and remove
motor.
11
CHASSIS GROUP
PCP18HD PCP24 PCP30 CP40
Cold Planer
26
8
10
1
37
8
27
8
32
8
16
1
18
2
33
2
36
16
21
2
28
4
8
1
20
4
22
3
29
3
33
6
19
1
17
1
6
1
11
1
1
2
33
2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
13
1
21
2
30
6
35
12
25
6
5
4
15
1
4
2
TORQUE TO 150 LB-FT
5
8
3
4
31
1
14
1
31
4
2
2
31
2
24
4
35
4
TORQUE TO 150 LB-FT
12
23
2
12
2
7
2
34
2
TORQUE TO 75 LB-FT
QTY.
2
2
4
2
12
1
2
1
1
1
1
2
1
1
1
1
1
2
1
4
4
3
2
4
6
8
8
4
3
6
7
8
10
2
16
16
8
CHASSIS GROUP
PCP18HD PCP24 PCP30 CP40
Cold Planer
ITEM QTY.
PCP18HD
PCP24
PCP30
PCP40
PART NO.
PART NO.
PART NO.
PART NO.
DESCRIPTION
1
2
106-0499
see PCP18
see PCP18
see PCP18
PIN WELDMENT
2
2
106-0500
see PCP18
see PCP18
see PCP18
PIN WELDMENT
3
4
106-0504
see PCP18
see PCP18
see PCP18
WHEEL WELDMENT
4
2
106-0508
see PCP18
see PCP18
see PCP18
CYLINDER MOUNT WELDMENT
5
12 106-0585
see PCP18
see PCP18
see PCP18
BEARING, DU 1.25 PIN X 1.25 WIDTH
6
1
106-0617
see PCP18
see PCP18
see PCP18
CYLINDER, TILT
7
8
9
2
1
1
106-0621
106-0868
106-0869
see PCP18
see PCP18
see PCP18
see PCP18
see PCP18
see PCP18
see PCP18
see PCP18
see PCP18
BUSHING, SHROUD BOLT
WELDMENT-DEPTH CYLINDER
WELDMENT-DEPTH CYLINDER
10
1
106-0897
see PCP18
see PCP18
see PCP18
PLATE, DEPTH
11
1
106-0898
see PCP18
see PCP18
see PCP18
PLATE, DEPTH INDICATOR
12
2
106-0994
see PCP18
see PCP18
see PCP18
WEAR SKID WELDMENT
13
1
106-1280
106-1281
106-1282
106-1283
CHASSIS WELDMENT
14
1
106-1284
106-1285
106-1286
106-1287
DEPTH SKID WELDMENT
15
1
106-1288
106-1289
106-1290
106-1291
CHASSIS SHROUD WELDMENT
16
1
106-1187
106-1188
106-1189
106-1190
PLATE, WATERKIT COVER
17
1
106-1199
106-1200
106-1201
106-1202
PLATE, BELTING RETAINER
18
2
106-1203
see PCP18
see PCP18
see PCP18
19
1
106-1240
106-1241
106-1242
106-1243
20
4
HB025L0100A
see PCP18
see PCP18
see PCP18
BOLT, 1/4-20 X 3 PLATED
21
4
HB038L0075A
see PCP18
see PCP18
see PCP18
BOLT, 3/8-16 X 0.75 PLATED
22
3
HB038L0150A
see PCP18
see PCP18
see PCP18
BOLT, 3/8-16 X 1.50 PLATED
23
2
HB050L0175A
see PCP18
see PCP18
see PCP18
BOLT, 1/2-13 x 1.75 PLATED
24
4
HB063L0150A
see PCP18
see PCP18
see PCP18
BOLT, 5/8-11 X 1.50 PLATED
25
6
HB063L0225A
see PCP18
see PCP18
see PCP18
BOLT, 5/8-11 X 2.25 PLATED
26
8
HMSN06L088A
see PCP18
see PCP18
see PCP18
SCREW, N06 X 0.88 MACHINE
27
8
HMSNN06A
see PCP18
see PCP18
see PCP18
NUT, NO. 6 MACHINE SCREW
28
4
HN025A
see PCP18
see PCP18
see PCP18
NUT, 1/4-20 PLATED
29
3
HN038A
see PCP18
see PCP18
see PCP18
NUT, 3/8-16 PLATED
30
6
HN063A
see PCP18
see PCP18
see PCP18
NUT, 5/8-11 PLATED
31
7
HRRE125A
see PCP18
see PCP18
see PCP18
RETAINING RING-EXTERNAL 1.25" DIA.
32
8
HW025NA
see PCP18
see PCP18
see PCP18
WASHER, 1/4 NARROW PLATED
33
10 HW038NA
see PCP18
see PCP18
see PCP18
WASHER, 3/8 NARROW PLATED
34
2
HW050WA
see PCP18
see PCP18
see PCP18
WASHER, 1/2 WIDE PLATED
35
16 HW063NA
see PCP18
see PCP18
see PCP18
WASHER, 5/8 NARROW PLATED
36
16 HWN06A
see PCP18
see PCP18
see PCP18
WASHER NO. 6 NARROW PLATED
37
8
see PCP18
see PCP18
see PCP18
LOCK WASHER, NO. 6 PLATED
HWN06LW
13
LATCH ASSEMBLY, RUBBER DRAW
BELTING, RUBBER
ATTACH GROUP
PCP18HD PCP24 PCP30 CP40
Cold Planer
11
1
21
1
12
1
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
8
1
13
1
18
2
22
4
15
2
16
8
23
16
19
8
7
4
3
4
21
2
9
1
18
2
4
4
20
6
23
12
10
1
22
4
15
2
17
6
6
2
1
6
2
2
21
1
14
18
2
22
4
14
2
5
1
QTY
6
2
4
4
1
2
4
1
1
1
1
1
1
2
4
8
6
6
8
6
4
12
28
2
1
ATTACH GROUP
PCP18HD PCP24 PCP30 CP40
Cold Planer
ITEM QTY.
PCP18HD
PCP24
PCP30
PCP40
PART NO.
PART NO.
PART NO.
PART NO.
DESCRIPTION
1
6
106-0532
see PCP18
see PCP18
see PCP18
PLATE, SIDESHIFT SPACER
2
2
106-0533
see PCP18
see PCP18
see PCP18
PLATE, SIDESHIFT RETAINER
3
4
106-0534
see PCP18
see PCP18
see PCP18
PLATE, PIVOT SPACER
4
4
106-0535
see PCP18
see PCP18
see PCP18
PLATE, PIVOT SPACER
5
1
106-0584
see PCP18
see PCP18
see PCP18
PLATE, STEP
6
2
106-0589
see PCP18
see PCP18
see PCP18
PLATE, SIDESHIFT SPACER (PLASTIC)
7
4
106-0606
see PCP18
see PCP18
see PCP18
PLATE, PIVOT SPACER
8
1
106-0657
see PCP18
see PCP18
see PCP18
CYLINDER, SIDESHIFT
9
1
106-0790
see PCP18
see PCP18
see PCP18
PIN, SIDESHIFT/LF JACK
10
1
106-0813
see PCP18
see PCP18
see PCP18
PLATE, CYLINDER BRACKET
11
1
106-1098
106-1099
106-1100
106-1101
12
1
106-1112
see PCP18
see PCP18
see PCP18
WELDMENT, ATTACH
13
1
106-1113
see PCP18
see PCP18
see PCP18
WELDMENT, SIDESHIFT ROD 2” units before 2/07
13
1
106-1360
see PCP18
see PCP18
see PCP18
WELDMENT, SIDESHIFT ROD 2.5” units after 2/07
14
2
HB050L0125A
see PCP18
see PCP18
see PCP18
BOLT, 1/2-13 x 1.25 PLATED
15
4
HB050L0175A
see PCP18
see PCP18
see PCP18
BOLT, 1/2-13 x 1.75 PLATED
16
8
HB063L0300A
see PCP18
see PCP18
see PCP18
BOLT, 5/8-11 X 3.00 PLATED
17
6
HB063L0325A
see PCP18
see PCP18
see PCP18
BOLT, 5/8-11 X 3.25 PLATED
18
6
HN050A
see PCP18
see PCP18
see PCP18
NUT, 1/2-13 PLATED
19
8
HN063A
see PCP18
see PCP18
see PCP18
NUT, 5/8-11 PLATED
20
6
HN063F
see PCP18
see PCP18
see PCP18
NUT, 5/8-11 PLATED NYLOCK
21
4
HRRE125A
see PCP18
see PCP18
see PCP18
RETAINING RING-EXTERNAL 1.25" DIA.
22
12
HW050NA
see PCP18
see PCP18
see PCP18
WASHER, 1/2 NARROW PLATED
23
28
HW063NA
see PCP18
see PCP18
see PCP18
WASHER, 5/8 NARROW PLATED
24
2
HZ001
see PCP18
see PCP18
see PCP18
ZERK, 1/4-28 STRAIGHT
15
WELDMENT, SIDESHIFT
DRIVETRAIN/DRUM GROUP
PCP18HD PCP24 PCP30 CP40
Cold Planer
3
1
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
4
1
5
1
6
6
7
1
15
4
12
8
16
4
TORQUE TO 150 LB-FT
14
1
12
6
15
6
9
1
TORQUE TO 150 LB-FT
12
9
1
1
2
1
10
1
11
1
8
1
20
2
19
2
18
8
TORQUE TO 75 LB-FT
12
16
TORQUE TO 150 LB-FT
13
6
12
6
15
8
TORQUE TO 150 LB-FT
16
QTY
1
1
1
1
1
6
1
1
1
1
1
45
6
1
18
4
9
8
2
2
DRIVETRAIN / DRUM GROUP
PCP18HD PCP24 PCP30 PCP40
Cold Planer
ITEM QTY.
PCP18HD
PCP24
PCP30
PCP40
PART NO.
PART NO.
PART NO.
PART NO.
DESCRIPTION
1
1
106-1052
106-1053
106-1054
106-1055
ASSEMBLY, DRUM WITH PICKS & STUDS
2
1
106-1058
106-1059
106-1060
106-1061
DRUM WELDMENT-MACHINED
3
*
106-3130
see CP18
see CP18
see CP18
PICK, ASPHALT (RP18)
-
*
106-3131
see CP18
see CP18
see CP18
PICK, CONCRETE (RP22) (OPTIONAL)
4
*
106-0833
see CP18
see CP18
see CP18
HOLDER, before serial 0704XXXX
4
*
106-3140
See CP18
See CP18
See CP18
HOLDER, after serial 0704XXXX
5
*
106-0834
see CP18
see CP18
see CP18
BASE, before serial 0704XXXX
5
*
106-1618
see CP18
see CP18
see CP18
BASE, after serial 0704XXXX
6
6
106-0669
see CP18
see CP18
see CP18
BOLT, 5/8-11 X 2.25 RND HD, RBD NECK
7
1
106-0910
see CP18
see CP18
see CP18
BEARING ASSEMBLY, DEADSHAFT
8
1
106-1103
see CP18
see CP18
see CP18
WELDMENT, PLANETARY CAN
9
1
106-0970
see CP18
see CP18
see CP18
GEARBOX, PLANETARY 24:1 units before 2/07
9
1
106-1299
see CP18
see CP18
see CP18
GEARBOX, PLANETARY 19:1 units after 2/07
-
-
SO-0067
see CP18
see CP18
see CP18
BOOT SEAL, GEARBOX
-
-
SO-0068
see CP18
see CP18
see CP18
LIP SEAL, GEARBOX
10
1
106-0971
see CP18
see CP18
see CP18
MOTOR, HYDRAULIC PISTON
-
-
SO-0078
see CP18
see CP18
see CP18
SEAL KIT, 106-0971 PISTON MOTOR
11
1
OR2-045A
see CP18
see CP18
see CP18
SEAL, O-RING 2-045
12
45
HW063NA
see CP18
see CP18
see CP18
WASHER, 5/8 NARROW PLATED
13
6
HB063L0175B
see CP18
see CP18
see CP18
BOLT, 5/8-18 X 1.75 PLATED
14
1
106-1111
see CP18
see CP18
see CP18
WELDMENT, MACHINED DEADSHAFT
15
18
HN063A
see CP18
see CP18
see CP18
NUT, 5/8-11 PLATED
16
4
HB063L0275A
see CP18
see CP18
see CP18
BOLT, 5/8-11 X 2.75 PLATED
17
9
HN063B
see CP18
see CP18
see CP18
NUT, 5/8-18 PLATED
18
8
HB063L0225A
see CP18
see CP18
see CP18
BOLT, 5/8-11 X 2.25 PLATED
19
2
HW050NA
see CP18
see CP18
see CP18
WASHER, 1/2 NARROW PLATED
20
2
HB050L0125B
see CP18
see CP18
see CP18
BOLT, 1/2-20 x 1.25 PLATED
*
NOTE: ITEMS 3, 4, & 5 VARY IN QUANTITY AS FOLLOWS
PCP18HD
PCP24
PCP30
PCP40
- 40
- 50
- 60
- 76
NOTE: TO REPAIR ITEMS 9 & 10 CONSULT FACTORY FOR INSTRUCTIONS
17
DECAL GROUP
PCP18HD PCP24 PCP30 CP40
Cold Planer
6
1
ITEM
1
2
3
4
5
6
7
8
9
8
1
9
1
4
1
6
1
1
1
7
1
3
1
7
1
5
1
6
1
2
1
6
1
3
1
7
1
18
1
1
4
1
7
1
QTY.
2
1
2
2
1
4
4
1
1
DECAL GROUP
PCP18HD PCP24 PCP30 PCP40
Cold Planer
All PCP
ITEM QTY
PART NO.
DESCRIPTION
1
2
D0163
DECAL, FLYING OBJECTS
2
1
D0164
DECAL, READ MANUAL
3
2
D0165
DECAL, CRUSHING HAZARD
4
2
D0166
DECAL, ROTATING CUTTER
5
1
D0167
DECAL, INJECTION HAZARD
6
4
D0168
DECAL, LIFT POINT
7
8
9
4
1
1
D0169
D0178
D0183
DECAL, TIE DOWN
DECAL, TILT INDICATOR
DECAL, DEPTH INDICATOR
19
HYDRAULIC GROUP
PCP18HD PCP24 PCP30 CP40
Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic
22
2
14
2
2
1
18
4
23
2
21
2
16
2
20
3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
17
2
1
1
3
1
13
1
19
3
4
1
6
1
19
2
9
1
8
1
7
1
15
2
5
1
11
3
12
1
19
2
23
3
20
10
3
23
6
21
3
Q
HYDRAULIC GROUP
PCP18HD PCP24 PCP30 PCP40
Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic
All PCP
ITEM QTY
PART NO.
DESCRIPTION
1
1
106-1233
VALVE ASSY, E/H - 3 SPOOLS 3 SOLENOID COILS
2
1
106-0921
VALVE ASSY, RECIRCULATION
3
1
106-0960
PLATE, VALVE MOUNT
4
1
106-0961
PLATE, E/H VALVE SPACER
5
1
106-1104
TUBE ASSY, CASE DRAIN
6
1
106-1105
TUBE ASSY, CASE DRAIN
7
8
9
1
1
1
106-1106
106-1107
106-1244
TUBE ASSY, MOTOR PRESSURE
TUBE ASSY, MOTOR RETURN
PLATE, CASE DRAIN MOUNT
10
3
HB038L0100A
BOLT, 3/8-16 X 1.00 PLATED
11
3
HB038L0125A
BOLT, 3/8-16 X 1.25 PLATED
12
1
HF10C5OLO
13
1
HF10WNLO-WLN
ELBOW, 45 BULKHEAD 10ORFS 10ORFS
14
2
HF12-16F5OLO
FITTING, STRAIGHT 12ORFS 16SAE-ORB
15
2
HF12C5OLO
ELBOW, 90 12ORFS 12SAE-ORB
16
2
HF16C5OLO
ELBOW, 90 16ORFS 16SAE-ORB
17
2
HF6-8F5OLO-063ORF
18
4
HF6C5OLO
ELBOW, 90 6ORFS, 6SAE-ORB
19
7
HF6F5OLO
FITTING, STRAIGHT 6ORFS 6SAE-ORB
20
3
HF6F5OLO-063ORF
21
5
HN038A
22
2
HSHB038L0400A
23
11
HW038NA
WASHER, 3/8 NARROW PLATED
24
1
106-0934
HARNESS, WIRING 6 FUNCTION (NOT SHOWN)
ELBOW, 90 10ORFS, 10SAE-ORB
FITTING, ST 6ORFS 8SAE-ORB W/.063 ORF.
FITTING, ST 6ORFS 6SAE-ORB W/.063 ORF.
NUT, 3/8-16 PLATED
BOLT, 3/8-16 X 1.25 SOCKETHEAD PLATED
NOTE: ITEMS 1 AND 24 ARE DIFFERENT FOR CATERPILLAR AND ASV LOADERS.
ITEM 4 - 106-0649 E/H VALVE
ITEM 24—106-0749 HARNESS
21
106-1233 ELECTRIC-HYDRAULIC VALVE
USED ON CASE and GEHL
dual circuit ( 5 line ) hydraulic systems
22
106-1233 ELECTRO HYDRAULIC VALVE
USED ON CASE and GEHL
dual circuit ( 5 line ) hydraulic systems
All PCP
ITEM QTY
PART NO.
DESCRIPTION
1
3
S0-0021
COIL, SIZE -10
2
3
S0-0022
NUT, COIL SIZE -10
3
2
S0-0111
CARTRIDGE VALVE, SV10-41
4
1
S0-0112
CARTRIDGE VALVE, SV10-42
5
1
SO-0088
CARTRIDGE VALVE, DC08
23
HYDRAULIC GROUP
PCP18HD PCP24 PCP30 CP40
Cold Planer-Single Circuit (3 Line) Electro-Hydraulic
21
2
18
4
4
1
14
2
16
2
17
2
22
2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
20
2
19
6
17
2
1
1
3
1
13
1
6
1
19
2
9
1
8
1
7
1
15
2
5
1
11
3
12
1
19
2
22
3
24
10
3
2
1
22
6
20
3
QT
1
1
1
1
1
1
1
1
1
3
3
1
1
2
2
2
4
4
10
5
2
11
HYDRAULIC GROUP
PCP18HD PCP24 PCP30 PCP40
Cold Planer-Single Circuit (3 Line) Electro-Hydraulic
All PCP
ITEM QTY
PART NO.
DESCRIPTION
1
1
106-0659
VALVE ASSY, E/H - 3 SPOOL 6 SOLENOID COILS
2
1
106-0960
PLATE, VALVE MOUNT
3
1
106-0961
PLATE, E/H VALVE SPACER
4
1
106-0978
VALVE ASSY, DIVERTER
5
1
106-1104
TUBE ASSY, CASE DRAIN
6
1
106-1105
TUBE ASSY, CASE DRAIN
7
8
9
1
1
1
106-1106
106-1107
106-1244
TUBE ASSY, MOTOR PRESSURE
TUBE ASSY, MOTOR RETURN
PLATE, CASE DRAIN MOUNT
10
3
HB038L0100A
BOLT, 3/8-16 X 1.00 PLATED
11
3
HB038L0125A
BOLT, 3/8-16 X 1.25 PLATED
12
1
HF10C5OLO
13
1
HF10WNLO-WLN
ELBOW, 45 BULKHEAD 10ORFS 10ORFS
14
2
HF12-16F5OLO
FITTING, STRAIGHT 12ORFS 16SAE-ORB
15
2
HF12C5OLO
ELBOW, 90 12ORFS 12SAE-ORB
16
2
HF16C5OLO
ELBOW, 90 16ORFS 16SAE-ORB
17
4
HF6-8_F5OLO
18
4
HF6C5OLO
ELBOW, 90 6ORFS, 6SAE-ORB
19
10
HF6F5OLO
FITTING, STRAIGHT 6ORFS 6SAE-ORB
20
5
HN038A
21
2
HSHB038L0400A
22
11
HW038NA
WASHER, 3/8 NARROW PLATED
23
1
106-0647
HARNESS, WIRING 6 FUNCTION (NOT SHOWN)
ELBOW, 90 10ORFS, 10SAE-ORB
FITTING, STRAIGHT 6ORFS 8SAE-ORB
NUT, 3/8-16 PLATED
BOLT, 3/8-16 X 1.25 SOCKETHEAD PLATED
25
106-0659 ELECTRIC-HYDRAULIC VALVE
USED ON CASE, JOHN DEERE, BOBCAT, NEW H0LLAND
single circuit ( 3 line ) hydraulic systems
2
3
3
3
1
6
4
3
5
1
26
106-0659 ELECTRO HYDRAULIC VALVE
USED ON CASE, DEERE, BOBCAT, NEW H0LLAND
single circuit ( 3 line ) hydraulic systems
All PCP
ITEM QTY
PART NO.
DESCRIPTION
1
6
S0-0021
COIL, SIZE -10
2
3
S0-0022
NUT, COIL SIZE -10
3
3
S0-0023
WASHER, COIL SIZE -10
4
3
S0-0024
CARTRIDGE VALVE, SV10-47A
5
1
SO-0088
CARTRIDGE VALVE, DC08
27
106-0648 ELECTRIC-HYDRAULIC VALVE
USED ON CAT AND ASV
3
3
2
5
4
2
5
2
1
1
6
1
28
106-0648 ELECTRO HYDRAULIC VALVE
USED ON CAT AND ASV
All PCP
ITEM QTY
PART NO.
DESCRIPTION
1
1
106-0920
CARTRIDGE VALVE, SV10-44
2
5
S0-0021
COIL, SIZE -10
3
3
S0-0022
NUT, COIL SIZE -10
4
2
S0-0023
WASHER, COIL SIZE -10
5
2
S0-0024
CARTRIDGE VALVE, SV10-47A
6
1
SO-0088
CARTRIDGE VALVE, DC08
29
BOBCAT computer information
also referred to the ACD ( attachment control device )
Part number 106-1031 ACD ( computer )
Part number 106-1032 Harness, from Jumper wire 106-1217 to ACD
Part number 106-1033 Harness, ACD to SSL
106-1032 Harness connections
Blue wire connects to coil/cartridge in port marked C1A
Orange wire connect to coil/cartridge in port marked C1B
Brown wire connects to coil/cartridge in port marked C2A
White wire connects to coil/cartridge in port marked C2B
Yellow wire connects to coil/cartridge in port marked C3A
Green wire connects to coil/cartridge in port marked C3B
2
3
Note: Ports 1 are for depth control
Ports 2 are for tilt control
Ports 3 are for sideshift control
3
3
1
6
4
3
5
1
30
106-0921 RECIRCULATION VALVE
USED ON DUAL CIRCUIT (5 LINE) LOADERS ONLY
1
1
31
106-0921 RECIRCULATION VALVE
USED ON DUAL CIRCUIT (5 LINE) LOADERS ONLY
All PCP
ITEM QTY
1
1
PART NO.
SO-0090
DESCRIPTION
CARTRIDGE VALVE, CVRP
32
106-0978 DIVERTER VALVE
USED ON SINGLE CIRCUIT (3 LINE) LOADERS ONLY
5
1
8
1
4
1
2
1
7
1
33
1
1
3
1
6
1
106-0978 DIVERTER VALVE
USED ON SINGLE CIRCUIT (3 LINE) LOADERS ONLY
All PCP
ITEM QTY
PART NO.
DESCRIPTION
1
1
HF1-16HHP094ORF
PLUG 1/16 PIPE WITH 0.094 ORIFICE
2
1
HF16HP5ON
PLUG, 16 SAE-ORB RECESSED HEX
3
1
HF4HP5ON
PLUG, 4 SAE-ORB RECESSED HEX
4
1
HF8HP5ON
PLUG, 8 SAE-ORB RECESSED HEX
5
1
S0-0089
CARTRIDGE VALVE, RV12-26
6
1
SO-0026
CARTRIDGE VALVE, CV16-20
7
1
SO-0044
CARTRIDGE VALVE, CV12-20
8
1
SO-0045
CARTRIDGE VALVE, EC16-40
34
ZPA# 106-0921
CASE DRAIN
HYDRAULIC SCHEMATIC
PCP18HD PCP24 PCP30 CP40
Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic
Case 400, XT And Gehl Skid Steers
DEPTH
CYLINDER
ORIFICE
FITTING
C1A
C1B
C2A
TILT
CYLINDER
SIDESHIFT
CYLINDER
ORIFICE
FITTING
ORIFICE
FITTING
C2B
C3A
C3B
DC08-40
SV10-47A
S2
S1
SV10-47A
S2
S1
SV10-47A
S2
S1
ZPA# 106-0659
PA
RA
ORIFICE
FITTING
ORIFICE
FITTING
SKID STEER
AUXILLARY
HYDRAULICS
LP
MP
DRUM
MOTOR
MR
CV12-20
LR
ZPA# 106-0921
35
PRESSURE
RETURN
CASE DRAIN
SKID STEER
AUXILLARY
HYDRAULICS
HYDRAULIC SCHEMATIC
PCP18HD PCP24 PCP30 PCP40
Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic
Caterpillar and ASV Skid Steers
DEPTH
CYLINDER
ORIFICE
FITTING
C1A
C1B
C2A
TILT
CYLINDER
SIDESHIFT
CYLINDER
ORIFICE
FITTING
ORIFICE
FITTING
C2B
C3A
C3B
DC08-40
SV10-47A
SV10-44
S2
S1
SV10-47A
S2
S1
ZPA# 106-0648
PA
RA
ORIFICE
FITTING
ORIFICE
FITTING
SKID STEER
AUXILLARY
HYDRAULICS
LP
MP
DRUM
MOTOR
MR
LR
PRESSURE
CV12-20
RETURN
ZPA# 106-0921
CASE DRAIN
36
DEPTH
TILT
SIDESHIFT
SKID STEER
AUXILLARY
HYDRAULICS
HYDRAULIC SCHEMATIC
PCP18HD PCP24 PCP30 CP40
Cold Planer-Single Circuit (3 Line) Electro-Hydraulic
Bobcat, John Deere, New Holland, Case XT and 400 Skid Steers
37
PAGE INTENTIONALLY LEFT BLANK
38
PART NUMBER
REVISION LEVEL
POINT B
LENGTH A TO B: 116.0
0.5
AS A MINIMUM, HARNESS TO
BE LABELED AS FOLLOWS:
1
1
Cold Planer-Dual & Single Circuit
Case XT , 400 Series and New Holland Skid Steers
Harness 106-0647
POINT A
ELECTRIC SCHEMATIC and PARTS LIST
39
ELECTRIC SCHEMATIC and PARTS LIST
Cold Planer-Dual Circuit
Case 400 Series and Gehl Skid Steers
Harness 106-0934
40
ELECTRIC HARNESS PARTS LIST
Cold Planer- Dual Circuit
Harnesses 106-0647 and 106-0934
Cold Planer - Single Circuit
Harnesses 106-0647
Harness 106-1328
PART NO.
DESCRIPTION
CONNECTOR PARTS, PLANER HARNESS TO SKIDSTEER
SO-0030
CONNECTOR, ROUND 14 PIN DEUTSCH, SILVER
SO-0032
SOCKET, FEMALE, DEUTSCH 14SN FOR S0-0030 AND S0-0031
SO-0048
SOCKET REMOVAL TOOL FOR S0-0032, BLUE
CONNECTOR PARTS, PLANER HARNESS TO 12v COILS
SO-0031
CONNECTOR, SQUARE, DEUTSCH 2 PIN, GRAY
SO-0032
SOCKET, FEMALE , DEUTSCH 14SN FOR S0-0030 AND S0-0031
SO-0034
WEDGE, ORANGE, FOR DEUTSCH 2 PIN CONNECTOR S0-0031
41
ELECTRIC SCHEMATIC and PARTS LIST
42
POINT B
LENGTH A TO B: 116.0
0.5
Cold Planer-Dual Circuit
Caterpillar, ASV and Komatsu Skid Steers
Harness 106-0749
ELECTRIC HARNESS PARTS LIST
Cold Planer- Dual Circuit
Harnesses 106-0749 for Cat, ASV and Komatsu
Harness 106-1027 with Roadhog Magnetic Box– 1 switch
Cold Planer- Single Circuit
with Roadhog Magnetic Box- 3 switches
Harness 106-1987 and 108-2118
PART NO.
DESCRIPTION
CONNECTOR PARTS, PLANER HARNESS TO SKIDSTEER
S0-0037
CONNECTOR, ROUND, 8 PIN DEUTSCH, SILVER
S0-0038
SOCKET, FEMALE, DEUTSCH 8SN FOR S0-0037
S0-0050
SOCKET REMOVAL TOOL FOR S0-0038, YELLOW
CONNECTOR PARTS, PLANER HARNESS TO 12v COILS
S0-0031
CONNECTOR, SQUARE, DEUTSCH 2 PIN, GRAY
S0-0032
SOCKET, FEMALE, DEUTSCH 14SN FOR S01-0030 AND S0-0031
S0-0034
WEDGE, ORANGE, FOR DEUTSCH DT 2 PIN CONNECTOR S0-0031
43
SPECIFICATIONS
PCP18HD
PCP24
PCP30
PCP40
Cutting Width
18
24
30
40
Cutting Depth (in)
0 to 8
0 to 8
0 to 8
0 to 8
Number of Teeth
40
50
60
76
Min. Hydraulic Flow (gpm)
24
27
30
30
Max. Hydraulic Flow (gpm)
42
42
42
42
Minimum Pressure (psi)
2000
2000
2000
2000
Maximum Pressure (psi)
5000
5000
5000
5000
Tilt Capability (deg.)
+/-12
+/-12
+/-10
+/-8
Sideshift Travel (in)
26
26
26
26
Approximate Weight (lb)
2070
2120
2770
2910
44
464 Southpoint Circle Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053
www.roadhog-inc.com.com email: [email protected]
Statement of Warranty
RoadHog, Inc. warrants its products, when used correctly under normal operating conditions, will be free from defects in materials and workmanship. RoadHog makes no other warranty, expressed or implied. This warranty shall be for a period of 12
months for parts and labor from the date the product is placed into service, providing RoadHog is supplied with the in service
date. The warranty shall not apply to any products that have been altered, changed, or repaired in any manner whatsoever, except by an authorized RoadHog repair facility: nor to any product that has been subject to misuse, negligence or accident. The
exclusive and sole remedy for breach of contract shall be limited to repair, modification or replacement at the sole discretion of
RoadHog. RoadHog shall not in any event be liable for the cost of any special, direct or indirect consequential damages to anyone. RoadHog reserves the right to make changes or improvements in the design or construction of any part without incurring
the obligation to install such changes on any previously delivered units.
ANY OVERNIGHT FRIEGHT CHARGES WILL BE PAID BY THE DEALER, RoadHog will pay ground freight.
Warranty will not be allowed for failure due to the following: normal wear and tear, abuse or accident, excessive flow or pressure, modification of original equipment, improper service or maintenance.
RoadHog does not warrant ground engaging parts ( drums, teeth, holders or bases ) against wear, unless
the wear is determined by RoadHog to have been caused by an engineering or manufacturing defect.
Parts return policy
New and unused parts may be returned up to 12 months after purchase without a restock fee.
Returns within 13 to 18 months after purchase are subject to a 15% restock fee.
An RGA must be obtained from RoadHog before returning any stock.
Parts will be returned prepaid and shall have a packing list and all parts clearly marked, in good condition.
Claim Administration Procedures
1.
2.
3.
4.
RoadHog should be contacted immediately regarding a warranty repair.
Always have the serial number of the unit available to give to the RoadHog representative.
If parts are needed, an RGA will be given at this time.
A purchase order number may be requested by RoadHog for any part that is categorized as non-warranty
and will be billed at normal dealer net prices.
NOTE: Major components ( i.e. engines, gearboxes, pumps, motors and valves ) are not to be disassembled when
performing possible warranty work without prior authorization of RoadHog personnel.
Unauthorized disassembly of these major components will void any warranty.
5. In the event RoadHog requests that parts be returned for warranty inspection, an RGA must be obtained and the
defective parts returned with the RGA number clearly marked on the boxes.
6. Return these parts prepaid via UPS ground to RoadHog for examination.
7. Labor will be credited at 75% of published dealer shop labor rate, unless otherwise negotiated in advance with RoadHog.
8. Mileage will be reimbursed at $ 1.00 per mile. Travel time is not reimbursed.
9. All claims must be submitted as soon as possible on a RoadHog claim form, with the internal dealer work
order attached.
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10. Credit will be issued when warranty has been approved. All credits will be issued in credit memo form.
No cash payments will be made.
P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053
www.roadhog-inc.com
email this claim to [email protected]
RoadHog must be notified prior to any warranty service being performed.
Dealer _______________________
Product model____________________________
City_________________________
Serial number____________________________
Customer_______________________________
RoadHog representative_________________________ Date contacted __________________
RoadHog RGA #______________________ ( required for parts return )
Description of problem and work performed __________________________________________
________________________________________________________________________________
________________________________________________________________________________
Dates work performed ________________ Dealer service invoice number _________________
Published hourly shop rate $ __________
multiplied by
.75
( 75% of published shop rate )
RoadHog reimbursement rate___________ X ______ hours = 1. Requested labor $ __________
Miles traveled
______
RoadHog reimbursement rate multiplied by 1.00 X______ miles = 2.
Requested mileage$_________
Parts used _______________________________________
_______________________________________
________________________________________
= 3. Requested parts $ __________
Total warranty claim $_____________
This form parts must be completed and all parts returned within 30 days of repair and must include all information above, including dealer service invoice, in order for the claim to be considered. Credit will be issued
if it is determined that a manufacturing process or a part
was defective. No cash payments will be issued.
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P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053
www.roadhog-inc.com
New Machine Delivery Report
Model number_____________________
Date __________________
Serial number_____________________
Delivery Location___________________
Dealer personnel making the delivery / start-up_______________________________
Comments / Condition ______________________________________
______________________________________
Any items needing correction
_______________________________
Dealer
Customer
The above unit has been delivered on the date
shown and according to the conditions as shown.
If sold, the customer has been instructed in the
Operation of the attachment, and has read and
understands the owners manual.
We acknowledge the receipt of above attachment
the condition set forth and have been instructed
in the operation and maintenance of the attachment
and have read and understand the owners manual.
( This acknowledgement is required to start the
warranty period.)
Stock _____ Rental fleet _____ Sold ______
Name of Dealer_________________________
Name of Purchaser ___________________________
Address
_________________________
Address
____________________________
City
_________________________
City
____________________________
Zip code
__________
Zip code
_________
Phone number __________________________
Phone number
_____________________________
Authorized by __________________________
Authorized by
_____________________________
Printed signature_________________________
Printed signature______________________________
Date
Date
___________
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____________
P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053
www.roadhog-inc.com
Owner Information Card
Model number_____________________
Delivery Date __________________
Serial number_____________________
Name of Owner_________________________
Name of Dealer
___________________________
Address
_________________________
Address
____________________________
City
_________________________
City
____________________________
Zip code
__________
Zip code
_________
Phone number __________________________
Phone number
_____________________________
This sheet must be faxed or mailed to RoadHog within 30 days of delivery. The
warranty period is established once this information is received. No warranty will
be processed until this information is on file with RoadHog.
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