BIOREFINERY AREA IN DOMSJÖ, ÖRNSKÖLDSVIK 1903 Start-up of Domsjö pulp mill 1940 Start of chemicals production Today a cluster of companies producing dissolving cellulose, cellulose derivatives, lignin products, biogas, chemicals and energy. Also a location for SP subsidiaries, private development companies and university research in the field of biorefining. Lignocellulose biorefinery test site SP Processum AB R&D partner within wood-based biorefining ClusterDME manager - ”a creative hub in a Pyrolysis world leading cluster for development biorefinery Black liquorofgasification processes” Solid phase gasification Torrefaction IDU & pilot Algae production Pelletizing and combustion Methanol pilot Bioreactors/Flow chemistry reactors Sugar platform/ethanol/biorefinery demo Viscose / Spinning pilot. Nanocellulose (CNC) pilot* Pulping, unit operations Membran filtration Indirect gasification Chipping pilot DME TMP-pilot Processum cluster region RISE – Research Institutes of Sweden In global co-operation with academia, enterprise and society, we create value, growth and competitiveness through research excellence and innovation. 21 industrial owners (40%) Examples of R&D project topics Candles Fish feed Concrete additive Plywood substitute Fish Nanocellulose Bioethanol Aviation fuel Viscose thread Torrefaction Green chemicals Biogas Two strong focus areas Biotechnology Organic chemistry Julia Forsberg MSc Org. chemistry Jonna Almqvist Karin Johnson MSc Org. chemistry PhD Org. chemistry Tomas Gustafsson PhD Org. chemistry David Blomberg PhD Org. chemistry Lisandro Bernardo PhD Mol. Biology Emma Johansson PhD Biotechnology Andreas Hörnberg PhD Biochemistry Competences Competences Organic synthesis Pretreatment Process development Enzymatic hydrolysis Extraction and separation Fermentation Flow chemistry Microbe modification Björn Alriksson PhD Biochemistry Pilot facility Thermochemical pretreatment Pretreatment reactor -Batch -Steam explosion -40-litre -32 bar, 230°C -Acid, alkali, or neutral conditions Biochemical conversion Bioreactor -Fermentation -Enzymatic hydrolysis -High solids content slurries -50- and 600-litre Bioreactor Algae pilot Chemical conversion ATEX reactor system -Batch reactor -Process Development -Flexible system -15 bar, 230 °C -10-litre -50-litre Down stream processing -Distillation -Filterpress -Decanter centrifuge -Liquid/liquid extraction -Mill -High speed centrifuge -Dryer Hydrothermal liquefaction process High pressure (≤ 350 bars) High temperature (≤ 450°C) Focus on liquid phase Process Bio-oil Main product Chemicals Solid phase Active coal Residual Streams HtL Gas phase Liquid phase Solid phase Fuel Biomassa ? Europe’s first pilot facility for cellulose nanocrystals (CNC) in Örnsköldsvik Need Novel materials with superior performance from renewable resources as alternative to petroleum-based materials. Requirement • High technical performance • Competitive cost • Renewable resources • Sustainable production ! Solution Efficient and sustainable extraction of CNC from lignocellulose raw material based on a unique technology developed by Melodea . = Result Cellulose nanocrystals: • • • • Natural building blocks of all plants on earth Transparent nano-particle gel Light, eco-friendly and stronger than steel! Excellent for production of novel ecofriendly materials Additive or coating to fibers and threads = Active clothing Foams for composites and insulation panels Reinforcing of paper and paperboard Additive to coating and barrier materials From lab to demo scale Agar plates Pilot bioreactors Shake flasks Lab bioreactor Biorefinery Demo Plant The Biorefinery Demo Plant Fully integrated process from feedstock to product Operated 24h/ 7d Flexible Process configurations Forest and agro feedstocks Biorefinery applications (sugar platform) Capacity, 2 tons of dry wood chips / 24 h Open access facility Independent, public ownership Strict confidentiality (customer defined) Customer owns IP Bioraff Botnia Botnia Bioraff is an Interreg Botnia Atlantica project, within the specific goal Increased implementation of innovative solutions. Lead partner; SP Processum AB, Other Partners Centria University of Applied Sciences Kokkola University Consortium Chydenius Total project time is three years (2015-05-01—2018-04-30). Total budget is 1 457 785 EUR Activities • WP 1 Furans Activities • WP 2 Production of L-arginine from low value fiber sludge Activities • WP 3 Conversion of lignin into chemicals Activities • WP 4 From forest to chemical industry NETWORKING We are Your partner in biorefinery development and the creative hub in a leading cluster for large-scale processing of lignocellulosic biomass feedstock Our mission is To realize a sustainable bioeconomy. Now. We need Partners on our mission Up-/downstream partners: Knowledge on feedstock supply and properties, Chemical & materials industry etc. Brand owners with sustainability ambitions. Welcome to the BIOREFINERY AREA IN ÖRNSKÖLDSVIK www.celluloseworkshop.com www.biolinx-project.eu 1903 Start-up of Domsjö pulp mill 1940 Start of chemicals production Today a cluster of companies producing dissolving cellulose, cellulose derivatives, lignin products, biogas, chemicals and energy. Also a location for SP subsidiaries, private development companies and university research in the field of biorefining. BioLinX Brokerage Event 16-17 November 2016 Örnsköldsvik, Sweden Thank you! Jonas Joelsson: [email protected] Website: www.processum.se
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