Polymer science: research advances, practical applications and educational aspects (A. Méndez-Vilas; A. Solano, Eds.) _______________________________________________________________________________________________ How Polymer Science contributes to the understanding of the Triboelectric Charging of Insulating Materials Meurig W. Williams Xerox Corporation, Webster Research Centre, New York 1970 – 1983 (Retired) Triboelectric, contact, or static charging is well known in nature and is a basis for copiers, laser printers and other commercial products. These were developed using an empirical approach to its application because its fundamental understanding still eludes scientists. But pieces of the puzzle are now in place, and these have involved polymer science. Lack of progress is attributable to the fact that it has long been considered to be a problem in physics. But advances can now be expected as a consequence of the recent recognition that a multidisciplinary approach will be required to integrate what is already known into a coherent overall understanding. This will require further involvement of polymer science and, in particular, polymer mechanochemistry. Keywords: Triboelectric charging; contact charging; static electricity; polymer ion fragments; polymer mechanochemistry; polymer surface enrichment 1. Introduction When two objects are brought into contact and then separated, electric charges are generated at the surfaces. Such charges are called triboelectric charges, also known as contact or static charges. Triboelectricity is one of the oldest areas of scientific study, dating back to experiments by the ancient Greek philosopher Thales of Miletus, who discovered that rubbing amber against wool led to electrostatic charging. However, rubbing is not necessary, because such charging also results from simple nonfrictional contacts. The buildup of this electrical potential can lead to electrostatic discharge, with consequences that can range from discomfort to disaster. Results can be as mild as a jolt we experience by touching a doorknob after walking across a rug in dry weather, or as dire as the crash of the Hindenburg, which has recently been confirmed to result from a static charge igniting a hydrogen leak. Such discharges can result in failure of semiconductor devices, which is a matter of increasing concern in view of the continued miniaturization of such devices, with increasing sensitivity to such charges. And they are of major concern for NASA because the dry conditions on the Moon and Mars are ideal for triboelectric charging. Fig. 1 The Hindenburg explosion as it came in for a landing in New Jersey in 1937. But not all static is a nuisance. When controlled, triboelectric charging is at work in copiers and laser printers, which remain its largest and best-known commercial application. Although static electricity is a familiar subject, much still remains unknown about how and why such charges form. Research across many disciplines of science and engineering, 243 Polymer science: research advances, practical applications and educational aspects (A. Méndez-Vilas; A. Solano, Eds.) _______________________________________________________________________________________________ from physics and chemistry to medicine and meteorology is currently being conducted on triboelectricity’s various aspects. However, relatively few scientists are engaged in understanding it at a fundamental level. Contact charge exchange between two metals was established long ago to involve the transfer of electrons and, since that time, such charging was considered to be a problem in physics. It was reasonable, as a starting point, to invoke the transfer of electrons as a mechanism for charging between metals and insulating materials such as polymers and glass. Limited evidence has been provided to support electron transfer as a charging mechanism between metals and polymers, but many other results contradicted this. It appears to be the consensus that election transfer can be a contributing mechanism in addition to one or more other mechanisms that also apply to charging between two polymers. Electron exchange was also postulated to account for charging between two polymers or insulators in general, even though it was pointed out by prominent scientists such as Whitesides at Harvard University that there was no evidence to support such a theory [1]. Transfer of mobile electrons trapped in high energy states on an insulator surface to lower energy states in another insulator on contact was the basis for the Surface State theory. Multiple contacts between insulating particles having nominally identical compositions occur in nature, as in sand storms, dust devils and ash grains from volcanic eruptions, and account for explosions in grain silos and coal mines. It has been shown that smaller particles typically charge negatively and larger particles positively. This has been interpreted by Lacks et al at the Case Western Reserve University in terms of the Surface State theory, with the transfer of electrons from larger to smaller particles resulting from simple geometry [2,3]. But this explanation was discounted in 2014 when the theory was experimentally disproved by Jaeger et al at the University of Chicago using particles of zirconium dioxide silicate [4]. Rigid adherence to that model by many researchers probably impeded addressing the overall complexity of the problem. There are several reasons why such little research is being conducted on the basic mechanisms of triboelectricity. One is its complexity, partly on account of the belief that several different mechanisms can occur simultaneously. There is also the relatively recent realization that other sciences, in addition to physics, are required, and a range of multidisciplinary ability is beyond the reach of most research groups. That was pointed out in 2012 in the American Scientist article: What Creates Static Electricity? Traditionally considered a physics problem, the answer is beginning to emerge from chemistry and other sciences [5]. Another reason is the current lack of motivation. In the early copiers introduced by Xerox in 1959, a sufficient level of understanding of triboelectricity was possible through empirical research. And it was empirical research that resulted in the breakthroughs required for today’s high image quality (by Eastman Kodak for high speed copiers and printers, and by Canon at the low end). That was also the case for more recent products based on triboelectricity. These include those for the separation of plastics from waste electrical and electronic equipment, a product designed for metal alloy identification by generating x-rays [6], and for forensic wipe sampling using an electrostatic microprobe [7]. 2. The role of polymers in the mechanistic understanding of triboelectricity Six major advances have occurred in the fundamental understanding of how and why triboelectric charging occurs. One is the elimination of the Surface State theory, already discussed. The others all involved polymer science. 2.1 Ion exchange Up to the late 1970s it was considered by Xerox, Eastman Kodak, IBM and other corporations that understanding the fundamental mechanisms of triboelectricity would be of considerable importance for improving copier performance. It was Kodak in the mid-1970s that made the first major advance that later led to the establishment of a mechanism for triboelectric charging. They discovered that addition of a quaternary ammonium chloride to the toner resulted in vastly improved image quality compared to the early Xerox copiers [8]. They postulated the concept that the smaller chloride ion is mobile, and its facile transfer between the surfaces creates the charging. It was two decades later that the use of polymers definitively proved that mechanism. McCarty and Whitesides at Harvard University [9] attached a quaternary cation to a polymer to prevent its transfer. They demonstrated a quantitative correlation between charging and the amount of transfer of the smaller mobile anion. 2.2 Material transfer with ionic domains In 2011, it was demonstrated by Grzybowski and his group at Northwestern University that material transfer can be accompanied by charge exchange on a nanoscopic level when two polymers are pressed together and then separated [10]. Using Kelvin force microscopy, high resolution analysis of a surface’s electrical properties, they found that, although each surface develops a net charge of either positive or negative polarity, each surface also supports a random mosaic of oppositely charged regions of nanoscopic dimensions. This kind of charge exchange was unexpected. For centuries, it had been assumed that one surface become uniformly positively charged and the other uniform negative. Various types of spectroscopy and chemical analysis of the surfaces revealed oxidized species, believed to be responsible for the charging. This mechanism for the first time revealed the driving force for charge exchange. For polymer material to transfer from one surface to another requires covalent bonds to be broken with the formation of 244 Polymer science: research advances, practical applications and educational aspects (A. Méndez-Vilas; A. Solano, Eds.) _______________________________________________________________________________________________ polymer fragment free radicals at both scission sites. It was suggested that they react with ambient oxygen and water to form the charged species. Following up on this landmark discovery, the Grzybowski group reported in 2013 that the surface charges in the domains are stabilized by association with surface radicals, which are formed by polymer bond scission. And doping the polymers with free radical scavengers removes the radicals, resulting in destabilization of the domains and rapid discharge [11]. The business significance of this is immense because it allows for the design of antistatic coatings to protect semiconductor devices from failure by buildup of static electricity, a matter of increasing concern in view of the continued miniaturization of such devices, with increasing sensitivity to such discharges. 2.3 Transfer of ionic polymer fragments, and the role of mechanochemistry In 2012, Galembeck and his coworkers at the University of Campinas, Brazil, took this material transfer mechanism a step further [12]. Teflon and polyethylene were sheared together, pressed and twisted against each other. After separation, the team found macroscopic domains or patterns, both positively and negatively charged, analogous to those found by Grzybowski’s group. Materials extracted from the surfaces with solvents were identified as polymer ions. The Teflon residues were predominantly negatively charged, and the polyethylene residues were primarily positively charged. Galembeck’s team proposed this mechanism: High temperature at the frictional points of contact results in polymer platicization and/or melting. Shear forces cause breaks in the polymer molecules’ chains forming polymerfragment free radicals. Electron transfer from the polyethylene radicals to the more electronegative Teflon radicals converts these free radicals to positive and negative polymer ions respectively, which are known as ampiphiles. Charged macroscopic domains form due to a combination of two factors: ampiphiles at interfaces are known to sort themselves into arrays when they are in the type of polar environment created by the ions, and Teflon and polyethylene are immiscible. A comparison of the work of Galembeck and Grzybowski illustrates the complex interaction between polymer properties and the nature of the contact in affecting the charge exchange mechanism. The contribution of each of the factors Galembeck identified in the material transfer mechanism depends on the viscoelastic, topographical, chemical and other properties of the specific polymers used, and also on the nature of the contact. For example, the ease of bond scission would differ between polydimethylsiloxane (PDMS), a polymer having a silicon-oxygen backbone, employed by Grzybowski, and the carbon backbone–based polymers used by Galembeck. The degree of melting, or plasticization, can be expected to be less in light, low-friction contacts than in shear or vigorous rubbing contacts, on account of the lower temperatures involved, in addition to being affected by inherent polymer properties such as glass transition temperature (where the material changes its flow properties without any change in molecular structure). But polymerchain scission of a soft polymer such as PDMS can occur at lower temperatures in low-pressure, low-friction contacts on account of the polymer chains entangling at the interface, which break on separation. Such entanglements are enhanced in silicon-oxygen backbone polymers by the presence of oligomers (fragments of polymers) and cyclic oligomers (where the fragments have a ring structure). These substances exist in dynamic equilibrium; they are modified constantly due to the continual opening and closing of silicon-oxygen bonds, but have no net change. In the material transfer mechanism the driving force for creation of the charges is the input of mechanical energy during the contact of the polymers. This work has resulted in the recognition that the complex and emerging field of mechanochemistry of entangled polymer chains, which can be considered an interface between chemistry and mechanical engineering, is an important discipline required for further understanding. The study of mechanophores promises to be useful for further investigations of how polymer chain scission is related to the generation of electrical charges. These are functional groups, incorporated into a polymer, which respond to mechanical forces in a controlled manner [13]. 2.4 A disputed charging theory based on electrochemistry Evidence for an electron transfer mechanism for insulator-insulator charging has been provided using electrochemistry. When two polymers like Teflon and Lucite were rubbed together vigorously, it was found by Liu and Bard at the University of Texas [14,15,16] and others that the surface charges developed can carry out different chemical redox reactions such as metal deposition, ion reduction and chemiluminescence, reactions which can be induced by electrons but not by ions. This conclusion was later challenged by Piperno et al at the Weizmann Institute of Science, Rehovot, Israel [17] who reported that those findings can be accounted for by a mechanism other than surface electrons and consistent with surface ionic charges as reported by Galembeck. 2.5 Distortion of a polymer surface exposes different compositions Central to determining how and why triboelectric charging of polymers occurs is understudying how it relates to polymer composition. This has been severely hindered by the failure to recognize that 1) polymers (and other insulators such as glass) are typically not homogeneous as a function of depth beneath the surface, and 2) contact results in distortion of a polymer surface to an extent depending on the precise nature of the contact (pressing, rubbing, twisting, 245 Polymer science: research advances, practical applications and educational aspects (A. Méndez-Vilas; A. Solano, Eds.) _______________________________________________________________________________________________ etc). Which means that the chemical composition of a polymer at the points of contact is likely to be different for different types of contact. And also be different from the nominal bulk composition which is used to characterize the polymer [18,19]. This oversight has undoubtedly resulted from insufficient input from chemists. Many different types of contact have been employed in innovative experimental designs, but apparently no efforts have been made to study this factor as a controlled primary variable. Researchers are still reluctant to address this issue. For example, it has recently been reported that triboelectric charging is related to the degree of distortion of a glass surface [20], but remarkably there was a failure to mention that different degrees of distortion are likely to expose different chemical compositions. The depth beneath a polymer surface that affects its contact charging has been usefully referred to as “charge penetration depth”, a concept which in principle can be quantitatively determined. A powerful technique for this was proposed by Williams [21]. Polymer series were designed such that their topmost layers were the same, but they differed in their compositions beneath that surface in a systematic way. There are two ways to achieve these surfacebulk compositional differences. Fluorinated molecules and polymers have low surface energies and, when added to other polymers, will migrate to the topmost molecular layers when films are solution cast to allow for thermodynamic equilibration while drying. Alternatively, ionic components, on account of their high surface energies, will avoid the topmost layers. The availability of several extremely sensitive methods for analyzing surfaces as a function of depth adds to the appeal of this approach. These include XPS (x-ray photoelectron spectroscopy), TOF SIMS (Time of Flight Secondary Ion Mass Spectrometry) and LEIS (Low Energy Ion Scattering). The use of such series of surface enriched polymers led to the important discovery that contact with other polymers related to the topmost molecular layers of the films, but with metals related to the compositions of deeper layers. Bare metal and polymer coated beads were cascaded over inclined films and the charges on the beads determined in a Faraday Cage, as shown in Fig 2. Fig. 2 One interpretation would be that contact between two polymers results from material transfer between the topmost molecular surfaces in accordance with the mechanisms elucidated by Professors Grzybowski and Galembeck. And in a metal-polymer contact, electrons have access into deeper layers beneath the surface. But there is an alternative possibility: that the difference results from the relative surface roughness of the metal beads compared to the smoother polymer coated beads. In which case the rougher metal beads gouge out deeper layers of the polymer film surfaces than the smoother metal coated beads. It has been suggested that a distinction can be made between these two mechanisms simply by employing bare metal beads having the same degree of surface smoothness as the polymer coated beads [22]. References [1] [2] [3] [4] S. J. Vella, X. Chen, S. W. Thomas, X. Zhao, Z. Suo, G. M. Whitesides, J. Phys. Chem. C 114, No. 48, 20885–20895 (2010). Available: http://dx.doi.org/10.1021/jp107883u D. J. Lacks and A. Levandovsky, J. Electrostatics 65, 107–112 (2007). Available: http://dx.doi.org/10.1016/j.elstat.2006.07.010 J. F. Kok and D. J. Lacks, Phys. Rev. E 79, 051304 (2009). Available: http://dx.doi.org/10.1103/PhysRevE.79.051304 Waitukaitis SR, Lee V, Pierson JM, Jaeger HM. 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