J Occup Health 2010; 52: 167–175 Journal of Occupational Health Technique for Continuously Monitoring Core Body Temperatures to Prevent Heat Stress Disorders in Workers Engaged in Physical Labor Chikage NAGANO1, Takao TSUTSUI1, Koichi MONJI2, Yasuhiro SOGABE2, Nozomi IDOTA1and Seichi HORIE1 1 Department of Health Policy and Management, Institute of Industrial Ecological Sciences, University of Occupational and Environmental Health, Japan and 2Climatic Chamber Laboratory, Bio-information Research Center, University of Occupational and Environmental Health, Japan Abstract: Technique for Continuously Monitoring Core Body Temperatures to Prevent Heat Stress Disorders in Workers Engaged in Physical Labor: Chikage NAGANO, et al. Department of Health Policy and Management, Institute of Industrial Ecological Sciences, University of Occupational and Environmental Health, Japan—Objectives: Measuring core body temperature is crucial for preventing heat stress disorders in workers. We developed a method for measuring auditory canal temperatures based on a thermocouple inserted into a sponge-type earplug. We verified that the tip of this thermocouple is positioned safely, allowing the wearer to engage in normal physical tasks; this position averaged 6.6 mm from the tympanic membrane. Methods: To assess this technique, we had six healthy male students repeat three cycles of exercise and rest (20 min of exercise and 15 min of rest) in a temperaturecontrolled chamber with temperatures set at 25, 30, or 35°C, while monitoring the auditory canal, esophageal, rectal, and skin temperatures. Results: We observed differences of a mere 0.30–0.45°C between rectal temperatures and auditory canal temperatures measured with the thermocouple, the smallest such difference reported to date in studies involving auditory canal temperature measurement. Conclusions: We conclude that monitoring temperatures based on a technique involving an auditory canal plug can be used to estimate rectal temperatures accurately, and thereby Received Dec 17, 2009; Accepted Mar 9, 2010 Published online in J-STAGE Apr 5, 2010 Correspondence to: Chikage Nagano, Department of Health Policy and Management, Institute of Industrial Ecological Sciences, University of Occupational and Environmental Health, Japan, 1– 1 Iseigaoka Yahatanisi-ku, Kitakyushu City, Fukuoka 807-8555, Japan (e-mail: [email protected]) to avoid conditions leading to heat stress disorders. (J Occup Health 2010; 52: 167–175) Key words: Auditory canal, Body temperature, Heat stress disorders, Occupational health, Skin temperature Although controlling ambient temperatures is the ideal approach to eliminating heat stress disorders, this is often not possible. This makes it especially important to optimize work schedules by reducing hours worked, providing workers with frequent breaks, or having workers work in alternating shifts. Ideal work schedules should be based on evaluations of physiological response, including perspiration rates and heat balance, as defined in the ISO7933 Predicted Heat Strain model1). In practice, however, measuring the parameters required for this model poses major difficulties. The indices available for workplace evaluations include various proxies for core temperature (tcr) measurements, including measurements of skin temperature (tsk), heart rate (HR), and body weight. Monitoring t cr in vivo is essential to preventing heat disorders. According to ISO 98862), the term “core” refers to all tissue located at depths sufficient to remain unaffected by the temperature gradient existing on surface tissue. Esophageal temperature (tes), rectal temperature (tre), intraabdominal temperature (t ab), oral temperature (t or), tympanic temperature (tty), auditory canal temperature (tac) and urine temperature (tur) have been proposed as core temperature indices. The transducer of tes is placed in the lower part of the oesophagus, which is in contact over a length of 50 to 70 mm with the front of the left auricle and with the rear surface of the descending aorta. Consequently, tes reflects the temperature of the arterial blood with a very short reaction time. tre is independent of ambient conditions because the rectum is surrounded 168 by a large mass of abdominal tissues with low thermal conductivity. A transducer is inserted in the rectum to measure tre. Measurements of tes and tre are generally too invasive for workplace implementation. A transducer is swallowed to measure tab. The record of t ab will vary according to whether it is located in an area close to large arterial vessels or to organs with high local metabolism or near the abdominal wall. While tab can be measured using CorTempTM 2000 (a core temperature telemetry monitoring system in the form of an ingestible thermistor capsule), such devices also tend to be in constant motion within the digestive tract, and the results sometimes require expert interpretation. The transducer of tty is positioned as close as possible to the tympanic membrane whose vascularisation is provided in part by the internal carotid artery which also irrigates the hypothalamus. However, as the tympanic membrane is also vascularised by the external carotid artery, tty is influenced by local thermal exchanges existing in the area vascularised by this artery. Measurements of tty with contact type sensors are associated with risk of injury to the eardrum; measurements with non-contact types may measure temperatures only in the external auditory canal. tur varies in tandem with tre, except the time constant is somewhat greater and its actual value is systematically lower than tre by 0.2 to 0.5°C. Measurements of tur are possible only during urination and are dependent on the quantity of urine available in the bladder. This leaves oral temperature tor and auditory canal temperature tac as the only feasible indices of core temperature under real workplace conditions. Various studies have been performed to elucidate the characteristics of tor and tac and to determine the superior index of core temperature, with comparisons generally involving a rectal temperature reference. Cooper3) et al. have concluded that tac more closely tracks changes in the carotid artery than tor and that tac is unaffected by changes in ambient temperatures, unlike t or. The transducer of tor is placed underneath the tongue and is therefore in close contact with deep arterial branches of the lingual artery. tor is affected by external conditions, being dependent on whether the mouth is open or not. After measuring tac by various methods, IH Muir et al. reported that a method involving a thermistor covered with ordinary ear plugs was most suitable (tre being equal to tac+0.6°C when measured by the method4)). Darowski et al. measured tac 1–2 mm from the tympanic membrane in external auditory canals closed with cotton balls, assuming negligible temperature gradients inside the external auditory canal5). Comparing measurements of tac at various distances from the tympanic membrane, JE Greenleaf et al. found that tac at 10 mm is least affected by ambient temperature and most closely matches tre. On this basis, they proposed the following equation to calculate rectal temperatures at ambient temperatures J Occup Health, Vol. 52, 2010 between 5–35°C6): tre=0.8tac + 0.2tsk (only between ambient temperatures of 5–35°C) Measuring tac and tre as subjects exercised in hot and cold environments, Morgans et al. report that tac is 0.5– 0.9°C lower than tre7). These studies suggest tre can be estimated from tac. However, Edwards et al. report that t ac measured at a point 10 mm from the tympanic membrane when the external auditory meatus is sealed with a cotton ball cannot be used to predict tre, due to the effects of changes in temperature on the head skin surface8). Hansen9) et al. report that tty measured with a contactless infrared sensor does not adequately reflect t re, due to the effects of perspiration and changes in ambient temperature on the surface of the surrounding skin. Fuller et al. report that tac does not adequately reflect tre when measured during athletic exertion10). In short, many studies support the validity of tac as a proxy for tre, while some studies identify limitations, especially when temperatures differ between tsk at the head and tac. As noted in ISO 9886, the external auditory canal is vascularised by the external carotid artery, and cutaneous blood flows around the ear and in adjacent areas of the head affect ear canal temperatures. Cooper3) et al. report gradually widening differences between tty and tac as the point of measurement moved farther from the tympanic membrane (e.g., 0.5°C at 2 mm and 0.83°C at 17 mm). Noting this temperature gradient, ISO 9886 emphasizes the importance of adequately insulating the ear and placing the transducer less than 10 mm from the tympanum. ISO 9886 also states that tac can be interpreted to reflect tcr only when tac is measured within environments that differ in air temperature by less than 10°C. In light of these preceding studies, we developed a new method for measuring tac that involves the secure insertion of a temperature sensor through a sponge-type earplug that seals the external auditory canal. We expected this method would be easy to use and would not cause undue discomfort, since the sensor is buried in the earplug and secured in place, even when actual work tasks are performed. Applying this method, we measured tac continuously and compared our measurements with tre as our subjects performed various physical tasks in various warm environments, seeking to determine if changes in tac can be used to track changes tre. Methods Subjects The subjects were six healthy male volunteers, all Japanese, aged 20.5 ± 1.8 yr (mean ± SD) and measuring 171.8 ± 6.4 cm in height, 60.5 ± 4.4 kg in weight, with BMI values in the range of 20.5 ± 1.3 kg/m2. The subjects reported no history of heat stroke in responses to a questionnaire. All experiments were performed during autumn to spring when the subjects were not acclimatized Chikage NAGANO, et al.: Technique for Monitoring Core Body Temperatures in Workers 169 to hot environments. All subjects signed a written consent form. The study was reviewed and approved by the ethics committee of the University of Occupational and Environmental Health, Japan. Procedures The subjects were asked to strip to the waist and to wear only underwear and short pants. They were barred from eating within 4 h prior to the experiments, but were permitted to drink water during this time. The experiments were performed in a climatic chamber (Model TBL-15FW5CPX, Tabai Espec) installed at the Bio-information Research Center at the University of Occupational and Environmental Health, Japan, in November 2003 and March 2004. The relative humidity in this chamber was kept at 60%. The experiments were repeated at three different dry-bulb temperature (t a) settings: 25, 30, and 35°C. The subjects were asked to remain at rest in the room for at least 30 min before the experiments began to allow tsk, tre and HR to stabilize. We assumed an actual workrest cycle occurring in a warm environment and asked the subjects to sit still for 10 min, then to pedal a bicycle ergometer (Corival 400, LODE) at a pace sufficient to generate 75 W continuously for 20 min, then to rest in the saddle for 15 min. This 20 min exercise session was repeated twice with intervening 15 min rest periods, followed by a 20 min rest period after the last exercise session. Measurements We configured thermal sensors to measure t ac as follows: First, we formed a small canal in an ear plug (3M 1110, 3M Health Care) along the long axis; then we inserted a copper-constantan thermocouple probe into this canal, and stuck out the thermocouple tip within 1mm from the inner side of the ear plug. The probe tip was covered with a cotton ball measuring about 2 mm in diameter (Fig.1). After gaining adequate experience with inserting these ear plugs, we placed this probe in the external auditory canals of our subjects and set it at the deepest location. We verified the actual locations of the tip of the probe through CT scans of the sphenoid bone area in three subjects. Following zero adjustments and calibration, we used an analog digital converter (Remote Scanner DE1200, NEC) to convert voltage fluctuations from the thermocouple to digital signals and saved this data on a personal computer (Mate NX, NEC) at 5-sec intervals. We also measured and monitored t re, t es and t sk; and temperatures at the right frontal plane of the forehead (tforehead), right chest (tchest), right forearm (tforearm), the dorsal surface of the right hand (thand), right thigh (tthigh), right calf (tcalf), and the dorsal surface of the right foot (tfoot) using copper-constantan thermocouple probes. We Fig. 1. Thermocouple probe inserted in ear plug (above figure) and CT image of its site in the external auditory canal (below figure). measured tre with a polyethylene-sealed thermocouple probe measuring 4 mm in diameter and covered with a YSI thermocouple probe cover (Nikkiso YSI) made of latex rubber, which was inserted 12–15 cm beyond the anal sphincter. We asked the subjects to swallow a polyethylene-sealed tes probe measuring 2 mm in diameter for positioning at the heart level and monitored maximum values for tes. The mean skin temperature (tsk-mean) was calculated from skin temperatures measured at seven different points using the weighting factors described by Hardy & Dubois et al.5) An electrocardiogram with a telemetric system (Bioview1000, NEC) was used to measure heart rate (HR). Statistical analysis One-factor ANOVA was used for the evaluation of the effect and a stepwise regression model was performed to estimate tre from tes or tac. All the statistical tests were carried out with Stat view 5.0 for Windows (SAS Institute Inc.). Results Location of tac probe The distance between the tympanum and the 170 J Occup Health, Vol. 52, 2010 Fig. 2. Trends in tsk and tsk-mean at various ta (N=6). tforehead=temperature of forehead; tchest=temperature of chest; tforearm=temperature of forearm thand=temperature of hand; tthigh=temperature of thigh; tcalf=temperature of calf; tfoot=temperature of foot; tskmean=mean skin temperature calculated from the 7 skin temperatures using the weighting factors proposed by Hardy and Dubois11); ta=ambient temperature ( : 25°C, : 30°C, and : 35°C). Chikage NAGANO, et al.: Technique for Monitoring Core Body Temperatures in Workers 171 Fig. 3. HR trends at various t a (N=6). HR=heart rate (beats/min); ta=ambient temperature ( : 25°C, : 30°C, and : 35°C). thermocouple of the tac probe, as detected by CT, was 3.0, 10.0, and 6.8 mm, and its average was 6.6 ± 3.5 mm (average ± SD). Skin temperature tsk Figure 2 shows the trends for seven different t sk and t sk-mean when the ambient t a was 25, 30, or 35°C. The figure was plotted by drawing straight lines between the mean values of t sk and t sk-mean measured at 5-minute intervals. Among all tsk, tforehead demonstrated the smallest range of temperature distributions throughout the experiment. In contrast, average tchest tended to decrease as the exercise was repeated. This trend became more pronounced when ta was elevated. The effects of exercise were more evident in tsk of the lower regions of the body ta had clear effects on tsk at the extremities: thand, tforearm, tthigh, tcalf, and tfoot. Higher ta values were associated with higher values for these parameters. Calculating overall mean ± SD values for tsk-mean during the experiment, we obtained 32.9 ± 0.14, 33.9 ± 0.16, and 36.0 ± 0.19°C, respectively, at ta of 25, 30, and 35°C. The increase in overall mean values was pronounced when ta rose from 30 to 35°C. Heart rate Figure 3 shows the trends in mean HR at 5-minute intervals. HR rose and decreased rapidly following the start and completion of exercise. The overall HR mean ± SD values calculated during the experiment were 93.9 ± 19.4, 98.8 ± 18.2, and 109.0 ± 18.6 beats/min, respectively, at t a of 25, 30, and 35°C, significantly different by one-factor ANOVA (p<0.0001). Overall mean values clearly rose as ta increased from 30 to 35°C. The mean ± SD values calculated for HR during the three exercise periods were 112.7 ± 5.4, 116.0 ± 6.6, and 126.0 ± 8.0 beats/min, respectively, at ta of 25, 30, and 35°C. The corresponding values during the four rest periods were 76.5 ± 8.1, 82.8 ± 8.1, and 93.3 ± 10.0 beats/min. The upward tendency of these values was more pronounced when ta rose from 30 to 35°C. Core temperature tcr The overall mean ± SD values of tac throughout the experiment were calculated to be 36.9 ± 0.12, 37.1 ± 0.15, and 37.4 ± 0.15°C, respectively, at ta of 25, 30, and 35°C. Elevation of mean t ac in accordance with t a was pronounced, with a steeper gradient between 30°C and 35°C. The overall mean ± SD values for tes were 37.4 ± 0.20, 37.4 ± 0.21 and 37.6 ± 0.20°C; the corresponding values for tre were 37.4 ± 0.15, 37.5 ± 0.21 and 37.7 ± 0.23°C, respectively, at ta of 25, 30, and 35°C. The increase in mean tes and tre following the increase in ta was less remarkable than with tac. Figure 4 illustrates the trends in mean ± SD values for tac, tes, and tre at 5-minute intervals during the experiment. We calculated the differences between tre and tac and compared the values for t re -t ac at various t a . The corresponding mean ± SD values were 0.45 ± 0.08, 0.36 ± 0.11, and 0.30 ± 0.12°C, respectively at ta of 25, 30, and 35°C. Table 1 provides a tabular summary of the mean ± SD values and minimum–maximum values for tsk-mean, tac, tes, tre, and tre-tac during each period of rest and exercise at various values of ta. Multivariate analysis shows that the average of tac, tes, and tre tended to rise over time and with repeated exercise. In contrast, mean -tsk over the same timeframe tended to decline. Mean tre-tac grew larger over time and with repeated exercise. As ta rose from 25 to 30°C and from 30 to 35°C, the differences between the two measures narrowed. 172 J Occup Health, Vol. 52, 2010 Estimating tre from tes or tac We applied a multiple regression model to estimate tre at each ta using the two independent variables of time from the initiation of each exercise period (T) and tes or t ac, using all data obtained during the three exercise periods. Then, we also calculated an overall equation to estimate tre using three independent variables of ta, T, and tes or tac. Table 2 gives the equations, the values assigned to the various terms, and the squares of the correlation coefficient (R2). Higher ta corresponded to decreasing R2 between tre and tac. However, this tendency was not observed with the R2 between tre and tes. R2 between tre and tac was always higher than R2 between tre and tes under all ta conditions. We applied a stepwise regression model to estimate tre with t a. Table 2 also provides the equations used to calculate these results and the R2 values. It shows that the correlation between tre and t ac was higher than that between tre and tes. Discussion Simply measuring ambient temperatures is a relatively ineffective safeguard against heat stress disorders. Individual factors such as underlying health, lifestyle, and genetic background can also affect the occurrence of heat stress disorders. A more reliable method for monitoring core body temperatures in the workplace would allow detection of individuals at risk before the symptoms of heat stress disorder actually became visible. All previously reported methods for measuring auditory canal temperatures various limitations with respect to actual implementation in workplace settings. Greenleaf et al. concluded that the distance of the thermocouple from the tympanic membrane should be no more than 10 mm to ensure accurate estimates of core temperatures6). The only article evaluating the use of auditory canal temperatures in actual workplace settings concludes that the method was a poor index of core temperature; however, that report failed to report the precise positioning of the thermocouple10). Muir et al. used infrared sensors to measure auditory canal temperatures and observed differences from rectal temperatures exceeding 0.6°C, but failed to verify the location of the sensor4). Some studies have placed the thermocouple within a few millimeters of the tympanic membrane. Despite this proximity, with the ear canal closed with cotton wool, Edwards concluded Fig. 4. Changes over time in mean ± SD values of tac, tes, tre and ∆t re =t re -t ac at various t a (N=6). t re =rectal temperature ( ); t es =esophageal temperature ( ); t ac= a u d i t o r y c a n a l t e m p e r a t u r e ( ) ; ∆ t re– t ac =differences between t re and t ac ; t a=ambient :30°C, and :35°C); temperature ( :25°C, SD=standard deviation. 35°C 30°C 25°C 35°C 30°C 25°C 35°C 30°C 25°C 35°C 30°C 25°C 35°C 0.385 ± 0.025 (0.34 – 0.44) 0.240 ± 0.012 (0.21 – 0.26) 0.174 ± 0.018 (0.14 – 0.22) 37.2 ± 0.020 (37.12 – 37.21) 37.1 ± 0.020 (37.02 – 37.10) 37.2 ± 0.008 (37.20 – 37.24) 37.1 ± 0.021 (37.05 – 37.13) 37.0 ± 0.015 (36.97 – 37.04) 37.1 ± 0.020 (37.06 – 37.16) 36.8 ± 0.009 (36.76 – 36.81) 36.8 ± 0.011 (36.81 – 36.85) 37.0 ± 0.020 (36.99 – 37.07) 32.6 ± 0.055 (32.54 – 32.72) 33.8 ± 0.022 (33.73 – 33.81) 35.8 ± 0.039 (35.76 – 35.92) rest 0 0.339 ± 0.013 (0.31 – 0.37) 0.213 ± 0.029 (0.16 – 0.26) 0.120 ± 0.025 (0.08 – 0.17) 37.2 ± 0.104 (37.03 – 37.38) 37.2 ± 0.118 (37.01 – 37.37) 37.4 ± 0.102 (37.21 – 37.53) 37.3 ± 0.219 (36.93 – 37.66) 37.3 ± 0.191 (36.88 – 37.53) 37.5 ± 0.193 (37.06 – 37.70) 36.8 ± 0.110 (36.69 – 37.05) 37.0 ± 0.145 (36.77 – 37.20) 37.2 ± 0.123 (37.06 – 37.43) 32.8 ± 0.227 (32.46 – 33.20) 34.0 ± 0.129 (33.76 – 34.17) 36.1 ± 0.160 (35.86 – 36.33) exercise 1 0.392 ± 0.040 (0.32 – 0.45) 0.282 ± 0.067 (0.17 – 0.38) 0.235 ± 0.072 (0.10 – 0.34) 37.4 ± 0.037 (37.27 – 37.42) 37.4 ± 0.010 (37.36 – 37.43) 37.6 ± 0.013 (37.53 – 37.61) 37.4 ± 0.116 (37.23 – 37.64) 37.3 ± 0.074 (37.23 – 37.53) 37.5 ± 0.086 (37.40 – 37.72) 37.0 ± 0.074 (36.84 – 37.09) 37.1 ± 0.071 (37.01 – 37.22) 37.3 ± 0.066 (37.24 – 37.45) 33.1 ± 0.100 (32.86 – 33.20) 34.0 ± 0.102 (33.86 – 34.20 36.0 ± 0.120 (37.72 – 36.34) rest 1 0.420 ± 0.010 (0.39 – 0.44) 0.334 ± 0.022 (0.30 – 0.38) 0.248 ± 0.038 (0.20 – 0.34) 37.4 ± 0.096 (37.23 – 37.54) 37.5 ± 0.088 (37.33 – 37.60) 37.7 ± 0.066 (37.56 – 37.77) 37.5 ± 0.176 (37.16 – 37.75) 37.5 ± 0.145 (37.22 – 37.70) 37.7 ± 0.101 (37.40 – 37.82) 37.0 ± 0.099 (36.81 – 37.13) 37.1 ± 0.108 (36.98 – 37.30) 37.4 ± 0.098 (37.25 – 37.54) 33.0 ± 0.084 (32.83 – 33.15) 34.0 ± 0.135 (33.76 – 34.22) 36.1 ± 0.140 (35.72 – 36.21) exercise 2 0.495 ± 0.037 (0.40 – 0.55) 0.403 ± 0.057 (0.31 – 0.50) 0.371 ± 0.068 (0.24 – 0.45) 37.5 ± 0.051 (37.40 – 37.57) 37.6 ± 0.041 (37.50 – 37.65) 37.8 ± 0.014 (37.76 – 37.81) 37.4 ± 0.133 (37.22 – 37.73) 37.4 ± 0.086 (37.26 – 37.66) 37.6 ± 0.083 (37.48 – 37.78) 37.0 ± 0.086 (36.86 – 37.13) 37.2 ± 0.096 (37.02 – 37.32) 37.4 ± 0.075 (37.31 – 37.54) 33.0 ± 0.093 (32.87 – 33.17) 33.8 ± 0.189 (33.61 – 34.23) 35.8 ± 0.158 (35.62 – 36.17) rest 2 0.479 ± 0.023 (0.43 – 0.54) 0.421 ± 0.046 (0.36 – 0.51) 0.372 ± 0.037 (0.32 – 0.45) 37.5 ± 0.093 (37.32 – 37.61) 37.6 ± 0.079 (37.48 – 37.73) 37.8 ± 0.062 (37.74 – 37.96) 37.5 ± 0.172 (37.19 – 37.74) 37.6 ± 0.145 (37.27 – 37.79) 37.8 ± 0.115 (37.50 – 37.92) 37.0 ± 0.113 (36.83 – 37.15) 37.2 ± 0.123 (36.99 – 37.35) 37.5 ± 0.097 (37.32 – 37.61) 32.9 ± 0.060 (32.86 – 33.09) 33.9 ± 0.156 (33.60 – 34.11) 35.9 ± 0.162 (35.61 – 36.16) exercise 3 0.561 ± 0.036 (0.47 – 0.62) 0.503 ± 0.044 (0.38 – 0.56) 0.450 ± 0.041 (0.34 – 0.50) 37.5 ± 0.104 (37.30 – 37.65) 37.6 ± 0.077 (37.52 – 37.77) 37.9 ± 0.053 (37.81 – 38.00) 37.4 ± 0.151 (37.16 – 37.73) 37.5 ± 0.118 (37.33 – 37.80) 37.6 ± 0.101 (37.54 – 38.00) 36.9 ± 0.127 (36.76 – 37.14) 37.1 ± 0.110 (37.01 – 37.35) 37.5 ± 0.083 (37.38 – 37.64) 32.9 ± 0.089 (32.70 – 33.09) 33.8 ± 0.111 (33.65 – 34.11) 35.8 ± 0.104 (35.69 – 36.18) rest 3 tsk-mean=mean skin temperature calculated from 7 skin temperatures using the weighting factors proposed by Hardy and Dubois 11). t ac=auditory canal temperature; tes=esophageal temperature; tre=rectal temperature; ∆tre-tac=differences between tre and tac; ta=ambient temperature (25, 30, and 35°C); SD=standard deviation. ∆tre–tac (mean ± SD) (minimum–maximum) tre (mean ± SD) (minimum–maximum) tes (mean ± SD) (minimum–maximum) tac (mean ± SD) (minimum–maximum) 25°C tsk (mean ± SD) (minimum–maximum) 30°C ta Body temperature (°C) Table 1. Mean tsk-mean, tac, tes, tre, and ∆tre–tac for periods of rest and exercise at various values of ta (N=6) Chikage NAGANO, et al.: Technique for Monitoring Core Body Temperatures in Workers 173 174 J Occup Health, Vol. 52, 2010 Table 2. Estimates of tre based on tes or tac (N=6) ta 25°C 30°C 35°C ta Calculations p value tre=1.096tac–3.108 tre=0.52tes+17.906 tre=1.089tac–2.968 tre=0.768tes+8.677 tre=1.227tac–8.221 tre=0.798tes+7.640 tre=4.984+0.879tac+0.003T–0.011ta tre=24.212+0.33tes+0.022T–0.00007169ta <0.0001*** <0.0001*** <0.0001*** <0.0001*** <0.0001*** <0.0001*** <0.0001*** <0.0001*** R2 0.811 0.488 0.746 0.720 0.684 0.517 0.967 0.890 tre=rectal temperature; tes=esophageal temperature; tac=auditory canal temperature; ta=ambient temperature (25, 30, and 35°C); T=time length after the initiation of exercise (min); p value=calculated by a stepwise regression model, R2=squares of the correlation coefficient of these equations. that temperatures did not accurately track rectal temperatures8). Morgan observed differences from rectal temperatures exceeding 0.5°C7). Hansen also observed differences exceeding 1.0°C even when using molded medical-use earplugs 9) . We hypothesize that these temperature discrepancies are due to a narrow open space around the thermocouple inserted alongside the earplug, which we eliminated by inserting the thermocouple into a sponge-type earplug. To avoid injury, the thermocouple cannot be positioned too close to the tympanic membrane. Ideally, according to Greenleaf, measurements of auditory canal temperatures should be performed within 10 mm of the tympanic membrane6), to minimize divergence from rectal temperatures while ensuring safety in actual workplace settings. Our method for inserting the thermocouple and placing it at the tip of the earplug meets their recommendations and the criteria specified by ISO 9886 for measuring core temperatures via auditory canal temperatures 2). Our present study is the only study featuring verified thermocouple positioning to report differences from rectal temperatures of less than 0.5°C. The auditory canal temperatures measured in this experiment successfully tracked rectal temperatures, with average differences of 0.30–0.45°C, less than in any other study. This new method minimizes the temperature gradient inside the auditory canal by tightly sealing the canal. We measured auditory canal temperatures for a period of 120 min, longer than any other past study. Idealistically, we should have asked the subjects to continue exercise and follow up the trend of tac until their tre reached 38.5°C, the maximal allowable limit of trained workers. However, we curtailed the heat exposure at 120 min to avoid excessive health risks to the subject. We encountered no problems or breakdowns in the apparatus or discomfort reported by the subjects. We measured the temperature at 5-sec intervals, the shortest interval reported in the studies cited above, confirming that this method enables monitoring of minimal changes in body temperature as an early sign of heat stress disorder. When ambient temperatures rose, auditory canal temperatures closely followed rectal temperatures, indicating the method we used is an ideal early detector of heat stress disorders in workers engaged in physical labor in hot environments. We observed narrowing divergence between rectal temperatures and auditory canal temperatures as subjects repeated the exercise sessions, indicating that auditory canal temperatures may accurately track rectal temperatures during physical exertion. In a unique feature of this study, subjects were asked to perform exercises at 15-minute intervals, since time-consuming physical tasks in hot working environments are rare in actual workplace settings (workers in such settings are generally allowed breaks). We observed increasing differences between rectal temperature and auditory canal temperature as the subjects repeated the exercise. However, during the course of the experiment, the effects of exercise and ambient temperatures tended to diminish, enabling consistent estimates of rectal temperature based on temperatures measured with the ear plug sensors. Sufficient repetition of this procedure should result in a value for the difference between the two temperatures that approaches a constant. Such conditions are often encountered in real workplace settings, and auditory canal temperatures represent a promising reliable proxy for measurements of rectal temperature. Based on the equation developed to estimate rectal temperatures based on auditory canal temperatures and taking ambient temperatures into account, we calculated the permissible maximum working times to avoid core temperatures of 38.5°C, the threshold temperature associated with high risk of heat stress disorder. In this experiment, we also monitored tes to evaluate whether it might react as a more sensitive indicator for heat disorder of the subjects. In general, it reflects the temperature of Chikage NAGANO, et al.: Technique for Monitoring Core Body Temperatures in Workers the arterial blood with a very short reaction time; however, it is easily affected by salivary temperature from swallowing, especially at lower t a and, moreover, it fluctuates based on the rapid change of tsk, especially after the exposure to ta lower than 24°C21). Therefore, we decided to use tre rather than tes as an index of core body temperature of the subjects in this experiment. Despite the limited number of subjects in this experiment, the relationship among the three core temperatures during exercise in three different environments was similar for all the individuals. We believe measurements of auditory canal temperatures would also prove valid for the general population. Although we did not evaluate the effects of movement of the upper limbs on auditory canal temperatures, work described in a previous report12) indicates such movements would actually reduce discrepancies between auditory canal and rectal temperatures. Acknowledgments: We thank the members of our department whose enormous support and insightful comments were invaluable during the course of this study. We would also like to thank Suikokai General Hospital which cooperated in taking the elaborate CT images. References 1) IOS 7933. Hot environments-analytical determination and interpretation of thermal stress using calculation of required sweat rate. Geneva: International Organizaton for Standardization (ISO), 1989 2) ISO 9886. Evaluation of thermal strain by physiological measurements. Geneva: International Organization for Standardization (ISO), 1992. 3) Cooper KE, Cranston WI, Snell ES. Temperature in the external auditory meatus as an index central temperature changes. J. Appl. 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