The Benchmark for Aesthetics and Durability in Roof and Wall Cladding Applications 1 Tata BlueScope Steel Tata BlueScope Steel is an equal joint venture between Tata Steel and BlueScope Steel of Australia, a world-leader in Al-Zn Alloy coated steel. The venture has been formed to provide coated steel, steel building solutions and related building products. The Company operates in the South Asian Association for Regional PAKISTAN Gurgaon BHUTAN NEPAL Co-operation (SAARC) region. The core values of Tata BlueScope Steel are Safety, Trust, Jamshedpur Human Dignity and Excellence. The company consistently Kolkata INDIA BANGLADESH works towards “Creating Your New World in Steel!” Mumbai Pune Coated Steel Business Hyderabad The Coated Steel business manufactures and supplies 55% Chennai Al-Zn Alloy coated ZINCALUME® steel and pre-painted COLORBOND® steel for building and construction industry. SRI LANKA Its state-of-the-art manufacturing plant at Jamshedpur has an annual metal coating capacity of 250,000 t and paint line MALDIVES capacity of 150,000 t. The plant is accredited with ISO 9001, Corporate Office Regional Office Metal Coating and Painting Line ISO 14001 and OHSAS 18001 certifications - a testimony to its quality and performance. 2 COLORBOND® steel - Create a Long Lasting Impression Excellent colour retention l Enhanced thermal efficiency l Resistance to cracking, peeling & chalking l Environment friendly credentials l Balewadi Sports Stadium, Pune COLORBOND® steel is one of the world's most advanced pre-painted steel products for the building and construction industry. COLORBOND® steel offers architects, designers, builders and owners a versatile, lightweight, strong and aesthetically pleasing solution for almost any type of building and environment. COLORBOND® steel is really three products in one system. It has been designed to provide the excellent Strength of A product of intensive research and design, COLORBOND® the steel base, the Corrosion Resistance of 55% Al-Zn Alloy steel was introduced in 1966, and continues to be a coated ZINCALUME® steel and the superior Aesthetics of benchmark for the industry. an advanced paint system. The painted surface is not just paint; it is a paint system - Other products may look the same, but they don’t always the agglomeration of a four-stage process that delivers long match the performance of COLORBOND steel. life, superior anti-corrosion performance - and above all, ® superior aesthetics. The right choice for what you want, where you want in living colours. 3 Product Range COLORBOND® steel complies with AS/NZS 2728, ASTM A 755M and IS 15965. It has base metal thickness range of 0.30 mm to COLORBOND® steel is available in four variants: 1.30 mm and typical widths of 914, 940 & 1220 mm. If specially required, different parameters can also be offered. Protective film is available on requirement. COLORBOND® steel is manufactured using high quality steel. In High durability, premier roof & wall cladding material for general use general, steel of strength 300, 340/350 or 550 MPa minimum yield strength is suitable for all types of roof and wall cladding panels. Minimum 550 MPa yield strength steel is also referred as ‘High Strength Steel’, while mimimum 300 MPa yield strength steel is referred as ‘Soft Steel’. In general high strength 550 MPa steel Long term durability & exceptional corrosion resistance is preferred for roof and wall cladding applications because of its inherent properties and benefits over soft steel. 300 MPa steel is used where high formability is required. The paint system of COLORBOND® steel uses stable inorganic Durability, excellent weatherability & high formability pigments and especially developed resins for better paint performance. Moreover, absence of Lead in the paint system makes it suitable for water harvesting. Aesthetically distinctive “metallic” effect Coated Steel Manufacturing Facility at Jamshedpur, India The Coated Steel manufacturing facility of Tata BlueScope Steel is one of the most sophisticated coated steel manufacturing facilities in India.The state-of-the-art manufacturing facility has a metallic coating capacity of 250,000 t/annum and pre-painting capacity of 150,000 t/annum. It manufactures the iconic ZINCALUME® steel and COLORBOND® steel brands. Tata BlueScope Steel Limited, Jamshedpur 4 BlueScope Steel, China Standard Colour Range Surfmist (SRI-81) Headland (SRI-41) To provide the latest and best technology for general use, Tata Pale Eucalypt (SRI-36) BlueScope Steel offers COLORBOND® XRW steel. This has been specially designed and developed for high durability and superior aesthetics for roofing and wall cladding applications. It has top coat paint system of unique specially developed Super Cottage Green (SRI-22) Aquamarine (SRI-37) Durable Polyester with inorganic pigment for lasting look. Sky Blue (SRI-39) COLORBOND® XRW steel is widely accepted because of its wide colour range and ability of retaining colours for long. It is the most common product being used in most high profile projects around the world. Torres Blue (SRI-23) Toba Blue (SRI-32) Shadow Grey (Backer) The excellent corrosion and weather resistance of COLORBOND XRW steel makes it a leader around the world ® for steel roof and wall cladding applications. Super Durable Polyester Finish Coat Corrosion Inhibitive Primer Available in a wide range of colours* to suit any building design and environment. Conversion Coating 55% Al-Zn Alloy coating (AZ150) *These colour shades are only for reference. Due to limitations of printing, the colour shades may vary. Product can be also be supplied in other colours. Conversion Coating Corrosion Inhibitive Primer Backer Coat Cross Sectional View of COLORBOND® XRW steel 5 Standard Colour Range Surfmist (SRI-81) Headland (SRI-41) Pale Eucalypt (SRI-36) COLORBOND® Ultra steel is typically used for applications requiring excellent corrosion resistance. It has a substrate coating of AZ200 with especially developed corrosion inhibitive primer, top coat paint system of unique specially developed Cottage Green (SRI-22) Aquamarine (SRI-37) Super Durable Polyester with inorganic pigment and thicker Sky Blue (SRI-39) backer coat of 10 micrometer. COLORBOND® Ultra steel is best suited for severe industrial and marine environment. Torres Blue (SRI-23) Toba Blue (SRI-32) Bass Grey (Backer) A wide colour range along with excellent resistance to corrosion makes it more convenient for architects and engineers to use this product in corrosive environments, especially for industrial and infrastructure projects. Super Durable Polyester Finish Coat *Available in a wide range of colours* to suit any building design and environment. High Corrosion Resistant Primer Conversion Coating 55% Al-Zn Alloy coating (AZ200) *These colour shades are only for reference. Due to limitations of printing, the colour shades may vary. Product can be also be supplied in other colours. Conversion Coating High Corrosion Resistant Primer Backer Coat Cross Sectional View of COLORBOND® Ultra steel Sea Resort, Australia 6 Kelab Golf Serawak, Malaysia Standard Colour Range Surfmist XPD (SRI-81) Headland XPD (SRI-41) The colour fading of pre-painted steel is typically caused by Pale Eucalypt XPD (SRI-36) exposure to UV radiation in sunlight and other external factors that are beyond our control. The unique composition of the paint system of COLORBOND® XPD steel consists of most stable PVDF resin and inorganic pigment. The paint system provides Cottage Green XPD (SRI-22) Aquamarine XPD (SRI-37) Sky Blue XPD (SRI-39) COLORBOND® XPD steel with the capability to resist fading and chalking of paint for a longer period of time as compared to most pre-painted alternatives. Further, COLORBOND® XPD steel has the unique ability to weather evenly, thus providing consistent Torres Blue XPD (SRI-23) Toba Blue XPD (SRI-32) Snowgum Green (Backer) colour across the exposed surface. As a result of superior colour performance, COLORBOND® XPD steel is unsurpassed by any other pre-painted steel available in the market. PVDF Finish Coat Corrosion Inhibitive Primer Conversion Coating Available in a wide range of colours* to suit any building design and environment. 55% Al-Zn Alloy coating (AZ150) Conversion Coating *These colour shades are only for reference. Due to limitations of printing, the colour shades may vary. Product can be also be supplied in other colours. Corrosion Inhibitive Primer Backer Coat Cross Sectional View of COLORBOND® XPD steel 7 Metallic PVDF Finish Coat Corrosion Inhibitive Primer Conversion Coating 55% Al-Zn Alloy coating (AZ150) Want an attractive building which you can showcase to the Conversion Coating world? COLORBOND® Metallic steel is by far the best choice for Corrosion Inhibitive Primer Backer Coat all such landmark buildings. The distinctive surface of COLORBOND® Metallic steel Cross Sectional View of COLORBOND® Metallic steel enhances your building design with subtle yet dramatic effects. The play of light on the special additives in the metallic finish creates a striking visual effect with the appearance and depth Standard Colour Range Citi Skybridge of the surface. It changes according to the light and viewing angle. Cortex Whether it’s by using the variations between vertical and horizontal planes or by regulating the conditions of incidental lighting, the flexible nature of COLORBOND® Metallic steel will Conservatory Facade complement and enhance any design. Axis The stunning aesthetic qualities of COLORBOND® Metallic steel make it the ideal complement to your most prestigious building design. Snowgum Green (Backer) Available in a wide range of colours* to suit any building design and environment. *These colour shades are only for reference. Due to limitations of printing, the colour shades may vary. Other colours can also be supplied Jebatan Audit Negara, Malaysia 8 Headland Superior Paint Technology The proprietary paint system of COLORBOND® steel gives it long life, aesthetics and excellent corrosion resistance. Resistance to Colour Change The unique composition of the paint system consists of tested stable resins and inorganic pigments. Stable resins unlike regular resins do not break down as a result of UV radiation, thus resisting fading, chalking, while inorganic pigments such as iron oxide are renowned for their colour stability when exposed to such conditions. The unique quality of COLORBOND® steel is reinforced by its ability to weather evenly to provide consistent colour across the exposed surface. Tested for Colour Performance COLORBOND® steel is tested for all criteria for colour coated steel to perform in the external environment and is designed to be successful under ultraviolet exposure, high temperature, humidity and salty atmosphere. 9 Design Flexibility COLORBOND® steel is lightweight and strong, it provides maximum flexibility and its extensive range of colours ensure truly individual solutions. It’s also easy to erect, and ensures long life with low maintenance. Its easy formability and bending property opens new horizons to the thoughts of architects. Leading architects attest COLORBOND® steel for its virtually limitless design possibilities. They use it for everything from award-winning modern homes to modern industrial sheds or innovative interior designing. It is no surprise that COLORBOND® steel continues to be the preferred option for numerous landmark projects in the building and construction industry. Torres Blue 10 Sky Blue Durability ZINCALUME® steel is chosen as the substrate for COLORBOND® steel because of its superior ability to resist corrosion upto four times longer than galvanised steel of equivalent coating thickness. By combining the strength of its steel substrate, with the corrosion resistance of superior coating, COLORBOND® steel ensures the aesthetic beauty of the finished product will last for years to come. As location changes, the environmental and weather conditions vary from one extreme to the other. COLORBOND® steel has proved to be an ideal solution for tropical climates, capable of withstanding extreme environmental conditions, and giving long lasting aesthetical looks to buildings. At the same time, it also provides a safe, secure and durable barrier against pests and intruders. 11 Superior Paint Adhesion The coating used for manufacturing COLORBOND® steel has been formulated to resist cracking and peeling during forming and pressing at the roll form machine. The high degree of ductility does not lead to softening in the paint film hardness. Even after roll forming, COLORBOND® steel resists peeling and flaking for much longer in comparison to other products of the same category. It can withstand conditions of high speed wind, hail, falling branches and flying debris. Its top finish superbly resists chipping and cracking too. Water absorption through the paint film may result in blistering and delamination. The special binder in COLORBOND® steel provides resistance to this phenomenon, thereby ensuring that the paint film is intact for long. Pale Eucalypt 12 Cottage Green Thermal Efficiency COLORBOND® steel with Thermatech™ Solar Reflectance Technology (SRI value 81 for Surfmist) helps maintain greater thermal comfort all year round. Because of this technology incorporated in COLORBOND® steel, roof and wall made from its Standard Colour will result in less heat radiated into the building compared to other commonly used materials of similar colour. The higher solar reflectivity and low thermal mass of COLORBOND® steel, combined with insulation, makes it a cost effective and energy efficient roofing & walling solution. Environment Friendly Buildings using COLORBOND® steel can be installed in a shorter period of time. Unlike conventional building practices, there is no mixing or wastage at site. Hence, there is no strain on the local flora and the buildings blend easily with the environment. COLORBOND® steel paint does not contain Lead, making it a suitable option for water harvesting. Durability, recylability and reusability are other environment friendly advantages of COLORBOND® steel. 13 Quality Assurance COLORBOND® steel is supplied with a brand mark at regular intervals on the reverse side of the strip. The brandmark includes- name of product, grade, alloy coating - type and class, base metal thickness, Total Coated Thickness (excluding paint thickness), mother coil ID, manufacturing time, date and line number. Total Mother Time & Coated Coil No. Date of Produce Thickness Base Metal Thickness Grade Product Name Coating Class Brandmark on the backer coat of COLORBOND® steel The brandmark enables the product you purchase to be tracked through our production and quality control processes. You can be assured of the highest quality every time, which is produced and backed by a team of qualified and experienced personnel at Tata BlueScope Steel. Aquamarine 14 Toba Blue Tested for Assured Performance COLORBOND® steel undergoes numerous tests for evaluating its performance in different environments. COLORBOND® steel is subjected to not only laboratory tests but is also tested in the external environment to evaluate its corrosion resistance and durability as compared to other prepainted steel. COLORBOND® steel has emerged superior in corrosion resistance again and again. So why use any prepainted steel, when you can have the best and technically proven product for your roof and wall cladding applications! Warranty* Bellambi Point, Australia: 6 years exposure of Painted Galvanised - Heavy Blistering and Red Rust Tata BlueScope Steel takes a professional approach to product warranties, which are treated as an important part of our product offer and after-sales service. Our warranties are developed after thorough review and are not just sales tools. COLORBOND® steel will have a life prior to corrosion to perforation in the natural elements up to 20 years and its exterior paint will not flake or peel up-to 10 years. Bellambi Point, Australia: 6 years exposure of COLORBOND® steel - No Blistering * Warranty is subjected to terms and conditions. 15 Sungai Buloh Hospital, Malaysia Colorbond Icons Cool Comfort All Year Round Sy Re Bra ndmark e fre d- Paint S ys Le le Bran liab ds a e l Paint m te a ion pt n Exc ch™ Tech em st The r ate y og ol m Look better for Longer Decades of Proven Performance A Surety of Genuineness Suitable for Rainwater Harvesting Re le Bran liab ds Bra ndmark 1 ning Pro rke p %R 00 ecycla bl s An ti - da e er Reflectiv i tie er h ig ty H Zincalume Icons Regional Offices Cool Comfort All Year Round Looks Newer Decades A Surety Environment North - Gurgaon: 3rd Floor, Tower A,ofMillenium Plaza, Sushant Lok –II,of Sec -27, Gurgaon – 122002. Telephone: +91 124 4712800 / 4263051 for Longer Proven Performance Genuineness Friendly West - Navi Mumbai: 702/3 , 7th Floor , Maithili, Sector - 30A, Vashi, Navi Mumbai – 400705. Telephone: +91 22 66743329 East - Kolkata: Tata Centre, 3rd Floor, 43, Jawaharlal Nehru Road, Kolkata – 700071. Telephone: +91 33 65502335 - Jamashedpur: Coated Steel, BARA, AGRICO, Jamashedpur - 831009. INDIA. Telephone: +91 9771487317 South - Chennai: AC 69, Shanthi Colony, Anna Nagar, Chennai - 600 040. Telephone: +91 44 42693319/50/60 Tata BlueScope Steel Ltd. CIN : U45209PN2005PLC020270, Regd. Office: The Metropolitan, Final Plot No. 27, Survey No. 21, Wakdewadi, Shivaji Nagar, Pune - 411005. INDIA. Tel: +91 20 6621 8000, Email: [email protected] Website: www.tatabluescope-cs.com - Hyderabad: Lotus Residency, MLA Colony, Road No 12, Banjara Hills, Hyderabad. Mobile: +91 9676626161 Note: “©2013 Tata BlueScope Steel Ltd. All rights reserved. This brochure and its content is copyright of Tata BlueScope Steel Ltd. No part of this brochure may be reproduced or transmitted in any form or by any means, electronic or mechanical including photocopy, recording, or any information storage and retrieval system, without permission in writing from Tata BlueScope Steel Ltd “ ZINCALUME® steel and COLORBOND® steel are the registered trademarks of BlueScope Steel Limited under license to Tata BlueScope Steel Limited. 16 CS/PM/6.3/1213\VY
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