Public Enterprise for State Roads, Macedonia Particular Technical Specification Content: 1. General Data ................................................................................................................. 2 2. Scope of the Works ....................................................................................................... 2 3. Particular Technical Specification ................................................................................. 4 3.1. Care and Supply of the Documents ..................................................................... 4 3.2. Work Register ...................................................................................................... 4 3.3. Visibility of the Project .......................................................................................... 5 3.4. Site Data .............................................................................................................. 5 3.5. Records of the Pre-Construction Condition ......................................................... 6 3.6. Documents to be submitted during Project Implementation ................................ 6 3.6.1. General 3.6.2. General Specification and General Schedule 4. Amendments to the Technical Specification ................................................................. 7 4.1. Modification to the Sub-clause 1.52 ..................................................................... 7 4.2. Modification to the Sub-clause 1.54 ..................................................................... 8 4.3. Modification to the Sub-clause 1.55 ..................................................................... 8 4.4. Modification to the Sub-clause 1.56 ..................................................................... 8 4.5. Modification to the Sub-clause 1.10 ..................................................................... 8 4.6. Modification to the Sub-clause 3.24 ..................................................................... 9 4.7. Sub-clause 2.9 ..................................................................................................... 9 4.8. Sub-clause 7.4554651 ....................................................................................... 10 4.9. Sub-clause 7.50 ................................................................................................. 10 4.10. Sub-clause 12.3 ................................................................................................. 11 General Technical Specification Annex: ELABORATE FOR ENVIRONMENTAL PROTECTION FOR REHABILITATION OF THE STATE ROAD A1, SECTION KUMANOVO - MILADINOVCI 1 Public Enterprise for State Roads, Macedonia 1. General Data Тhe section Kumanovo – Miladinovci is part of the motorway A1 (Trans - European Transport Corridor X). The right carriageway of this section spreads between the starting chainage point on km 8+388.43 and end point at km 30+765. Its full length is 22,38km. The right carriageway of the Kumanovo – Miladinovci motorway section is the one for the driving direction from Kumanovo to Miladinovci. The starting point of this section is at the end of Tabanovce – Kumanovo motorway section constructed in 2011. The end point of the section is at the beginning of the concrete pavement on the Pay toll “Miladinovci”. The design for rehabilitation of the motorway section Kumanovo – Miladinovci (right carriageway) was prepared in the year 2014 by the design company “GEING Krebs Und Kifer International and others” – Skopje. This documentation contains technical solution for the pavement rehabilitation and technical measures for reparation of the structures (bridges, culverts etc) on this section. Design documents are available in Macedonian and English language. The replacement of traffic signs and pavement markings is planned to be performed according to the design prepared by “Zebra Proekt” – Skopje in year 2010, available only in Macedonian language. The Technical Audit of all design documents was done by the Civil Engineering Faculty – Skopje. 2. Scope of the Works The scope of this project is rehabilitation of the right carriageway of the motorway section Kumanovo - Miladinovci. The actual length of rehabilitation works on the right carriageway, subject to this operation, is 22,38km. The rehabilitation will be done on the existing carriageway and on the access ramps on the existing interchanges, without occupation of additional land or building additional interchanges, connections, structures etc. In general, the rehabilitation of the section Kumanovo - Miladinovci (right carriageway) will be conducted in accordance with the current regulations and national legislation for such kind of works (Law on Construction, Law on Public Roads, Law on Safety of the Road Traffic, etc.), as well as bidding terms and prescribed technical requirements. The new asphalt pavement consists the following layers: From the starting point (km 8+388.43) to km 27+450: Wearing course: SMA 16s, d=5,0cm Bearing course: BNS 32sA, d=7,0cm From km 27+450 to km 29+601: Wearing course: SMA 16s, d=5,0cm 2 Public Enterprise for State Roads, Macedonia Bearing course: BNS 32sA, d=10,0cm Polymer mesh, on areas where its installation is necessary and will be decided after the scraping of the asphalt From km 15+166 to km 15+196 (area with large deformations in the asphalt) additional layer of BNS 22sA, d=5,0cm should be placed in the driving lane. Certain reparatory and remediation measures should be performed on the existing structures on this route.The reparatory and remediation measures, as well as other necessary activities that are planned to be performed on the structures include: Clearing of the terrain under the structures; Provision of access from the bottom side of the structures; Preparatory works for reparation of concrete surfaces (using scaffolding at the overpasses), removal of the damaged and loosened concrete, chisel cutting, uncovering and cleaning, sand blasting etc; Performance of activities for protection of the prepared surfaces from bottom and top side of the structural elements, corrosion protection of the concrete and reinforcement, grouting, application of mortars for remediation; Removal of the asphalt layer, removal of the water-insulation, removal of the loosened concrete, sidewalks and kerbs, elastic barrier (if there is any) etc; Local remediation of the bridge slabs (concrete surfaces on the top side of the structure); Arranging of the slopes on the both ends of the structures, draining of the water from the abutments with drain channels, preparation of the gap for the expansion joint etc; Application of new water-insulation, forming of drainage system for seepage water, laying of asphalt layer, installation of new expansion joints, carriageway marking etc; Cleaning of the construction site and the surrounding area (up to 100m2) Detailed information of the location, size, state and the planned reparatory measures is given in the provided design document. The Project includes clearing of the pipe culverts from bushes and soil deposits. Traffic sings and pavement marking is planned to be performed on the entire length of the route, according to the provided design. During the construction works, the Contractor will have to plan, organize and provide temporary traffic regulation. The Contractor should prepare Waste Management Plan and have to sign a contract/s with waste management entities for the disposal of the waste material. 3. Particular Technical Specification 3.1. Care and Supply of the Documents On the basis of the Specification, drawings and other information contained in the Tender Dossier, the Contractor shall supply all further fabrication and working(shop) drawings, 3 Public Enterprise for State Roads, Macedonia documents, calculations, catalogues, brochures, technical data and other data necessary for the construction of the Works and for satisfying the technical parameters stipulated in the Contract. The Contractor may supply this information successively in parts, but each part submitted should be complete to such an extent that it can be assessed and approved by the Engineer in isolation as part of the whole. All working (shop) drawings, calculations and other data are to be submitted to the Engineer in four (4) copies for check and approval. The Engineer may ask and instruct the Contractor to prepare particular drawings or to make any modifications, including calculations for any part of the project. These calculations and drawings are part of the Contractor’s duties within this Contract. The Engineer shall make comments and/or objections concerning drawings, documentation and data supplied by the Contractor within seven (7) calendar days of their submission and these comments and/or objections shall be considered as accepted by the Contractor should the Engineer not contradict them in writing, either by registered letter or fax sent to the Engineer, within 4 (four) calendar days of their receipt. Before submitting drawings, documentation and data, the Contractor shall consult with the Engineer. The Contractor shall amend, without delay, the documentation and drawings supplied by him to the Engineer in respect of modifications carried out during the execution of the Works. Performance of the Contractor's obligations shall not be considered to have been completed until the Engineer has issued the Performance Certificate to the Contractor, stating the date on which the Contractor completed his obligations under the Contract. The works shall not be considered complete for the purpose of Performance Certificate until As-build drawings have been delivered to the Beneficiary Institution. 3.2. Work register "Construction Diary" (or refer to the article in the laws of national legislation) is a document which in the period of works performance, permanently and day to day is managed on the construction site and in which as a minimum are included the following data: date, working time, weather conditions, the number, the structure and qualification of the labour and the Contractor personnel, the assigned construction equipment, plants and Contractors equipment, description of the performed works with precise indication of the items according to Bill of quantities, different types of information which the Contractor and the Engineer exchange, guidelines, orders of the Engineer and similar. The Contractor manages the Construction Diary in original and copy, where upon the original is for the Engineer and the copy remains for the Contractor. In each moment the Construction Diary should be on disposal to the Engineer in order to be able to make checks, comments, corrections, remarks and signature. "Construction Book" (or refer to the article in the laws of national legislation, we shall think ones again!) is a document which, during the execution period, is permanently managed on the construction site, and in which, based on the measurements which are executed by both, 4 Public Enterprise for State Roads, Macedonia the Contractor and the Engineer or are performed by the Contractor, are checked and approved by the Engineer. The quantities of the performed construction works are included by items within the Bill of Quantities. The Contractor manages the Construction Book in original and copy, where upon the original is for the Engineer and the copy remains for the Contractor. In each moment the Construction Book should be on disposal to the Engineer in order to be able to make checks, comments, corrections, remarks and signature. The Construction Book shall be basis for preparation of the Interim Payment Certificates. 3.3. Visibility of the Project “The visibility measures must comply with the rules laid down in the Communication and Visibility Manual for EU External Actions published by the European Commission: http://ec.europa.eu/europeaid/work/visibility/index_en.htm 3.4. Site Data All design data and drawings included in the tender document shall be checked by the Contractor. The Contractor is responsible for verifying the correctness of all the presented information. The Contractor shall ascertain all conditions relevant to the Works. The Contractor shall before submitting his Proposal, carry out a careful inspection of the Site and shall acquaint himself with its condition as regards its general environment, the nature of the soil, existing utilities and services and any other aspect liable to affect the design, construction and methods of execution of the Works. He shall subsequently estimate his rates on a sound basis. In particular, the Contractor shall study the access conditions to the Site, existing obstacles if any and, as far as possible, identify all difficulties in the area which might create obstructions to the performing of the Works The Contractor shall be deemed to have analyzed the existing traffic conditions and to have assessed the possible need for temporary roads and detours and the effects thereof on the execution of the Works. All the related costs shall be assumed included in the Contractor’s Price. Acceptance of the Contractor’s proposal is made on the understanding that he has studied the Tender Documents, has investigated the Site as aforesaid and is satisfied as to his ability and readiness to perform the Contract in all its details. 3.5. Records of the Pre-Construction Condition Prior to any construction works, the Contractor shall carry out an inspection of the Site locations, structures, pavements, etc, which are adjacent to and may be affected by the Works. Also the areas close to the Site locations, which could be affected by the Works, 5 Public Enterprise for State Roads, Macedonia shall be a part of the inspection. All existing defects and relevant details shall be identified, recorded and photographed. Such a record shall be submitted to the Engineer in two copies, prior to commencement of any activities on the Site locations. If there is no existing defects the Contractor shall submitted to the Engineer a writing conformation about the inspection prior to commencement of any activities on the Site locations, nevertheless supported with photographs. The Contractor shall arrange for representatives of the Employer and any other relevant Authority to be present during the inspection. All damages and/or defects not recorded but observed during and/or after the Contractor’s works shall be repaired and returned to original or better condition, to the satisfaction of the Engineer and the owner and/or controlling authorities, at the Contractor’s own cost. 3.6. Documents to be submitted during Project Implementation 3.6.1 General The Contractor shall be obligated to submit all the documents required by the “General Conditions of Contract” unless otherwise agreed with the Engineer. In the table below are specified only requirements for the main technical documents which have to be submitted by the Contractor during the Project implementation. 3.6.2 General Specification and General Schedule Copies Document Description (for each specified language) 1 1.1 Detailed Program Program for Contract realisation. The revised Program to be resubmitted when the previous Program is inconsistent. Weekly (Not to exceed period of) Clause CoC Action Required by Engineer English Sub-Clause Approval 8.3 3 digital 2 hard English Weekly 2 hard English and testing 2 digital schedule 2 CD + 28 Review 2 digital Inspection 2.1 3 hard realisation of Action Plan during the previous week 1.3 Applicable Programmes Action Plan for the next week and 1.2 Language Timing As required and agreed with the Engineer Sub-Clause 7.4 Review Quality and Safety QA/QC Plan Quality assurance and quality control plan for all the contracted activities 3 hard English CD + 28 Sub Clause 4.9 Approval 3 digital 6 Public Enterprise for State Roads, Macedonia Copies Document Description (for each specified language) Description of site organisation including drawings and description 2.2 Safety Plan of all safety measures to be met during construction and testing works Environmental As required by General Technical 2.3 Specification (Clause 1.8 and Protection Plan 12.3) 3 3.1 material and equipment approval Traffic Management 4.1. 3 hard English Clause CoC CD + 28 Approval CD + 28 Approval As agreed with the Engineer Approval 3 digital English Detailed technical description and specification and samples (for materials for which it is possible to provide a sample). Related standards and regulations As required by General Technical Specification (Clause 1.8) 3 hard English 3 digital 3 hard English 3 digital As builddrawings 4. (Not to exceed period of) Action Required by Engineer English 3 digital Plans 3.4 Applicable 3 digital 3 hard Method Requests for 3.3 3 hard Timing Construction Statements 3.2 Language As required by General Technical Specification (Clause 1.637) 3hard English 3 digital 28 days prior to any delivery deadline Sub Clause 7.2 As agreed with the Engineer 14 days prior Sub to Taking Clause 4.1 Over (d) Approval Approval Approval Amendments to the General Technical Specification Modification to the Sub-clause 1.52 The following modifications are made in Sub-clause 1.52 of the General Technical Specification: 1.52 Office Equipment The premises of the Supervision Service should be equipped by the Contractor. The Engineer should provide adequate technical and office equipment for efficient performance of works, such as: personal computers, copiers, printers, digital camera etc. The Contractor shall provide the necessary office furniture – working desks, chairs, cabinets and shelves, fire extinguishing apparatus, first aid equipment etc. Costs for maintenance of the equipment, shall be taken by the Engineer. 4.2. Modification to the Sub-clause 1.54 7 Public Enterprise for State Roads, Macedonia The following modifications are made in Sub-clause 1.54 of the General Technical Specification: The Engineer will manage its own transportation. 4.3. Modification to the Sub-clause 1.55 The following modifications are made in Sub-clause 1.55 of the General Technical Specification: The Engineer is owner of the equipment listed in the sub-clause 1.52 which they provide. Other equipment and furniture is owned to Contractor. 4.4. Modification to the Sub-clause 1.56 The Sub-clause 1.56 of the General Technical Specification is not applicable. 4.5. Modification to the Sub-clause 1.10 The following modifications are made in Sub-clause 1.10 of the General Technical Specification: 1.10 Safety and environmental protection During the execution of the Works, the Contractor is deemed to comply with the following requirements and to: a) The Contractor is obliged to follow the conclusions and recommendations of the Environmental Protection Report (Environmental Protection Elaborate) for realization of the project Rehabilitation of State Road А1, Section Kumanovo Miladinovci (right carriageway), as part of Corridor X. The Environmental Protection Elaborate is part of the Tender Dossier. b) c) Prepare Environmental Management Plan (EMP) that shall be based on the existing Environmental Protection Elaborate (Chapter 7 – Environmental Protection Program) for project’s stages. d) Prepare a separate Environmental Protection Report, to elaborate the managing of the dumpsites for surplus material (landfills) and managing of the quarries and borrow pits (if required). The Report must be prepared in English and Macedonian language and shall be approved by the Competent National authorities. e) Allow for the provision of continuous and safe drainage of the ground and rainwater from the whole of the Site, taking into consideration of Technical Specifications and the stipulations of any permits, so that no damage shall be caused either to the Works of its surroundings. f) All costs for the diversion of public utilities that could appear during the implementation of the project should be covered with the provisional sum foreseen in the General Item of the Bill of Quantities. g) Take full responsibility for the proper disposal of sewage anywhere from within the Site, or construction waste and debris anywhere of the Works, including the 8 Public Enterprise for State Roads, Macedonia Engineer's offices. The method and procedure of disposal of sewage and construction waste and debris shall strictly comply with the regulations of the relevant Authorities. h) Comply with the regulations of the Employer and the firefighting Authorities and take all necessary precautions throughout the execution and completion of the Works to prevent outbreak of fire. i) Protect the environment on and off the Site from contamination during the execution and completion of the Works. Accordingly, he shall collect all kinds of waste, including production and communal wastes, and transport them to a dumping place approved by the Engineer. The Contractor shall not release, or permit to be released into the air, water and land area at or in the vicinity of the Site any toxic and harmful affluent or substance, and shall indemnify the Employer against any claims or liability arising from any breach of this obligation. j) Make his own arrangements for provision of water, electricity and telephone observing all regulations of the appropriate authority and bearing all expenses in connection therewith. k) Storage of bitumen, fuel and other toxic construction materials should be performed at places proposed by the Contractor, and approved by the Engineer, in accordance with the Environmental Protection Report for the Project. l) 4.6. Discharge of any bitumen, fuel and other toxic construction materials should be performed with prior approval of the Engineer, and in accordance with the conditions stated in the Environmental Protection Report for the Project. Modification to the Sub-clause 3.24 The following modifications are made in Sub-clause 3.24 of the General Technical Specification: 3.24. Distribution of Earth Masses and Borrow Pits The Contractor is obligated on his own expenses to provide borrow pits with proven quality and quantity of the material and landfills (disposal sites) for all materials and to regulate their usage in accordance to the relevant legislation of the Republic of Macedonia, including preparation of Environmental Protection Report for landfills (disposal sites) and borrow pits. Competent National authorities shall approve the Environmental Protection Report. 4.7. Sub-clause 2.9 Add the following Sub-clause 2.9 to the General Technical Specification: 2.9 Clearing of existing culverts, width up to 5m 2.91 Description The work includes mechanical and manual clearing of existing culverts, removal of landfill material from the inlet, outlet and inside of the culvert, to ensure free water flow in full profile of the culvert. 2.92 Performance 9 Public Enterprise for State Roads, Macedonia The clearing of the culverts should be done with machine whenever possible and manually when site conditions imply. The Works include loading, transportation and disposal of the excavated material. 2.93 Measurement The quantities for cleared culverts are calculated in number of cleared culverts. 2.94 Payment The payment is made for each cleared culvert. 4.8. Sub-clause 7.4554651 Add the following Sub-clause 7.4554651 to the General Technical Specification: 7.4554651 Transition slabs Transition slabs have been designed to provide transition from the deformable road body to the rigid structure. They should also reduce the dynamic loads on the structure. The slabs are designed with length of 5.0m along the whole width of the bridge on both sides. They are 0.3m thick, made of concrete C30 and deformed reinforcement RA 400/500-2. The transition slabs are constructed on the top of the compacted embankments. During the pouring of the concrete the filtration of the water from the fresh concrete through the embankment should be stopped, as well mixing of the soil with the concrete particles. Contraction joints should be made on the transition slab. The detailed information about the segment sizes is given in the Design. The works are paid for m3 poured concrete. 4.9. Sub-clause 7.50 Add the following Sub-clause 7.50 to the General Technical Specification: 7.50 Installation of Geodetic Survey Benchmarks 7.501 Description Geodetic survey benchmarks should be built in the structure for the geodetic auscultation of the structure. The shape, size and installation details are given in part of the Designs. 7.502 Payment The payment is made for each procured and installed piece. 4.10. Sub-clause 12.3 10 Public Enterprise for State Roads, Macedonia Add the following Sub-clause 12.3 to the General Technical Specification: 12.3 Environmental Management Plan (EMP) The rehabilitation of the existing motorway (right carriageway) as well as the future functioning thereof might lead to specific negative environmental impacts. On the basis of assessed impacts and the degree of eco-system sensitivity, location and sites, possible solutions to avoid damages are proposed in the Environmental Protection Report (Environmental Protection Elaborate) from rehabilitation of State Road А1, Section Kumanovo – Miladinovci (right carriageway), as part of Corridor X. This Report is part of the Tender Dossier. The Report have separate Chapter for Environmental protection program with mitigation measures related mainly to good management and construction practices that have to be monitored by all relevant stakeholders. All proposed measures shall be implemented by the Contractor during the preconstruction phase and during the execution of works. The selected Contractor should be obliged to follow the proper environmental practices and procedures throughout the construction operations and to keep the impacts upon the vegetation, the soil, the underground and surface waters, the landscape and the disturbance of the settlements to a minimum. The selected Contractor should be also required to submit appropriate documentation prior the start of the works that provides the details on the Contractor’s plans to manage relevant environmental and social issues. The Contractor shall prepare Site Environmental Management Plan that should be based on the existing Environmental Protection Report prepared at the designing phase. For this purpose a part time Environmental Expert should be appointed by the Contractor in order to: - prepare a separate Environmental Protection Report, to elaborate the managing of the dump sites for surplus material (landfills/disposal sites) and managing of the quarries and borrow pits; - adopt the Site EMP to the specific situation of the site on the basis of the existing Environmental Protection Report; - to monitor such EMP during the execution of the pre-construction and construction phase; - to issue instructions to the staff to protect the Environment; - to train the staff in that respect. 11
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