University of Khartoum Faculty of Animal Production M.Sc. Tropical Animal Production Seminar about Effect of Heat Treatments, Starter Culture and Storage Temperature and Period on The Quality of White Cheese (Gibna byda) By Hanaa Mohammed Abbas Salih Supervisor Mohamed Osman M. Abdalla Introduction World production of milk in 2008 is estimated at 576 × 106 tones (ZMP, 2008). Milk is a highly perishable food material, therefore, its transformation into cheese or other forms of fermented dairy products, provides an ideal vehicle to preserve its valuable nutrients, making them available throughout the year (Kongo, 2013). White soft cheese 'Gebna Beyda' is the major type of cheese in Sudan beside 'Mudaffara', and recently 'Gouda' and 'Muzzarella' cheeses are introduced (Abdalla and Sulieman, 2010). Sudanese white cheese falls into the family of soft and semi-soft pickled cheeses of the East Mediterranean region and North Africa (Abdalla, 1992). It is manufactured from raw or heated milk (El Owni and Hamid, 2007). When manufactured from raw milk no starter culture is added, only the natural lactic acid bacteria present in the raw milk carry the fermentation process required for the cheese maturation (Omer and Hamid, 2013). Sudanese white cheese is usually manufactured in rural areas where hygienic conditions are poor in addition to poor handling and packaging (Maher et al., 2001; Hamid and El Owni, 2008). Elkhider et al. (2012) found high bacterial load in Sudanese white cheese samples collected from different producers in rural areas of New Halfa, eastern of Sudan. The major factor that contributing to the presence of S. aureus in cheese the use of un-pasteurized milk (Santos and Genigeorg, 1981). Also the use of raw milk leads to unpredictable chemical or biological changes or possible survival of various pathogens during manufacture and repining (Pappa et al., 2006). Nowadays, pasteurized milk is used instead of raw milk in organized cheese dairies making necessary to the use of lactic acid bacteria (LAB). Lactic acid bacteria are a group of gram-positive, non-spore forming, cocci or rods, which produce lactic acid as the major end product during the fermentation of carbohydrates. LAB are important in cheese processing because they increase food safety through the release of lactic acid and bacteriocins, produce aromas and flavors, accelerate the maturation process of cheese via their proteolytic and lipolytic activities and contribute in food texture via release of polysaccharides that increase the viscosity and firmness, and reduce susceptibility to syneresis (kongo, 2013). The objectives of the study are: Evaluation of the effect of starter culture on white cheese quality. Determination of the quality of cheese as affected by heat treatments of cheese milk. Determination of the effect of storage period on the quality of white cheese. Determination of the effect of storage temperature on the quality of white cheese. The present study was conducted at Department of Dairy Production, Faculty of Animal Production, University of Khartoum during the period October to December, 2014. Fresh cow’s milk was brought from Sudan University farm at kuku, Rennet powder and a Thermophilic yoghurt culture (Code : CH1) were obtained from Cher. Hansen’s Laboratory (Denmark) and salt was purchased from the local market. Cheese manufacture Cow milk was used for the manufacture of white cheese (Gibna Bayda) to which a starter culture (2% w/w of a 1:1 combination of Streptococcus thermophilus and Lactobacillus bulgaricus) was added. Four treatments were prepared as fallow: Treatment 1 (T1 control): milk was only warmed to 45⁰C. Treatment 2 (T2): milk was warmed to 45⁰C, starter culture (2% w/w) was added and left for 30 min to develop acidity. Treatment 3 (T3): milk was heat treated at 72⁰C for 1 min, cooled to 45⁰C and CaCl2 (0.02% w/w) was added. Treatment 4 (T4): milk was heat treated at 72⁰C for 1 min, cooled to 45⁰C, starter culture (2% w/w) was added and left for 30 min to develop acidity, followed by addition of CaCl2 (0.02% w/w). Table salt (NaCl) was added to all treatments at the rate of 2% (w/w), rennet powder (1.3 gm) was dissolved in 50 ml distilled water and added (1 ml/1 L milk). Milk was stirred for 5 min and left to develop a curd. After coagulation, the curd was cut by a sterile stainless steel knife and left for 5 min to separate the whey, which was collected for further use in preservation. The curd was transferred into clean wooden moulds lined with clean cloth and pressed overnight (1 kg weight). Next day the curd was cut into cubes (2.5x2.5x2.5 cm), weighed and preserved in the heat treated (72⁰C/1 min) salted (2% w/w) whey for 24 hr. For each treatment, the curd was divided into two batches: first batch was stored without whey at 8⁰C, while the second was stored in the whey at 25oC and both were stored for 45 days. Chemical, microbiological and sensory characteristics were determined at 1, 15, 30 and 45 day intervals. In addition coagulation time was recorded and cheese yield was determined immediately after processing. Milk Raw With Starter 30⁰C 8⁰C Heat treated Without starter 30⁰C 8⁰C With Starter 30⁰C 8⁰C Without starter 30⁰C 8⁰C Physiochemical analysis Fat, protein, total solids, ash contents and titratable acidity) for milk and cheese samples were determined according to AOAC (2000). Cheese yield was determined immediately after processing in (kg cheese/100 kg milk). Coagulation time was recorded (min). Microbiological analysis Total viable bacterial count and Staphylococcus aureus count were determined according to (Houghtby et al., 1992). E. coli most probable numbers per ml of sample were determined according to (Marshall, 1992; Thatcher and Clark, 1986). Yeasts and moulds enumeration was carried according to Frank et al. (1992). Sensory evaluation A panel of 10 untrained panelists were chosen to judge on the quality of cheese (color, flavor, texture and saltiness) using a sensory evaluation sheet. Statistical analyses Statistical analyses were performed using the Statistical Analysis Systems (SAS, ver. 9). Factorial design (2x2x2x4) was used to determine the effect of heat treatment of milk, starter culture, and storage temperature and storage period on physiochemical, microbiological and sensory characteristics of cheese. Means separation was carried out using Duncan Multiple Range Test (p<0.05). Table 1. Yield and coagulation time of cheese Type of cheese Coagulation time (min) Weight/7L T1 60 952g T2 45 850g T3 90 975g T4 75.5 1200g T1= cheese made with raw milk without starter culture. T2 =cheese made with raw milk with starter culture. T3 =cheese made with heat treated milk without starter culture. T4 =cheese made with heat treated milk with starter culture. Table 2. Effect of heat treatments of cheese milk on the physiochemical characteristics of white soft cheese Physiochemical characteristics (%) Fat Protein Total solid Moisture Ash Acidity Type of milk Raw Heat treated 25.07a 24.20a 18.33a 18.16a 44.25b 47.36a 55.73a 53.11b 6.45a 5.92b 0.57a 0.57a SE SL 0.972 2.328 4.488 2.486 0.151 0.006 NS NS *** *** *** NS Means in the same row bearing similar superscripts are not significantly different (P>0.05) *** = P<0.001 NS = Non significant SL = Significance level SE = Standard error of means Table 3. Effect of addition of starter culture on the physiochemical characteristics of white soft cheese Physiochemical characteristics (%) Fat Protein Total solid Moisture Ash Acidity Starter culture1 1 24.79a 18.36a 45.88a 54.57a 6.36a 0.55a 2 24.48a 18.13a 45.73a 54.27a 6.01b 0.58a SE SL 0.972 2.328 4.488 2.486 0.151 0.006 NS NS NS NS * NS Means in the same row bearing similar superscripts are not significantly different (P>0.05) * = P<0.05 NS = Non significant SL = Significance level SE = Standard error of means 1 = Treatment No. 1 cheese made with starter culture, and treatment No. 2 cheese made without starter culture Table 4. Effect of storage temperature on the physicochemical characteristics of white soft cheese Physiochemical characteristics (%) Fat Protein Total solid Moisture Ash Acidity Storage temperature (⁰C ) 8 30 23.24b 26.03a 17.98a 18.51a 44.10b 47.51a 60.00a 52.84b 7.03a 5.34b 0.38b 0.75a SE SL 0.972 2.328 4.488 2.486 0.151 0.006 *** NS *** *** *** *** Means in the same row bearing similar superscripts are not significantly different (P>0.05) *** = P<0.001 NS = Non significant SL = Significance level SE = Standard error of means Table 5. Effect of storage Period on the physiochemical characteristics of white soft cheese Physiochemical characteristics (%) Fat Protein Total solid Moisture Ash Acidity Storage period (days) 1 15 30 45 22.47b 21.63a 39.12c 61.28a 8.01a 0.25c 25.70a 18.18b 49.50a 50.50c 5.33b 0.54b 25.50a 16.99b 47.99ab 52.01bc 5.70b 0.72a 24.88a 16.17b 46.61b 53.89b 5.72b 0.77a SE SL 1.374 3.291 3.517 3.514 0.214 0.002 *** *** *** *** *** *** Means in the same row bearing similar superscripts are not significantly different (P>0.05) *** = P<0.001 SL = Significance level SE = Standard error of means Table 8. Effect of heat treatments of cheese milk on the microbiological quality (log10 cfu/gm) of white soft cheese Microorganism Type of milk Raw Heat treated TVB count S. aureus count E. coli count Yeasts and moulds count 6.68a 2.26a 0.56a 6.02a 6.72a 1.40b 0.76a 5.95a SE SL 0.017 0.208 0.410 0.037 NS *** NS NS Means in the same row bearing similar superscripts are not significantly different (P>0.05) *** = P<0.001 NS = Non significant SL = Significance level SE = Standard error of means Table 9. Effect of addition of starter culture on the microbiological quality (log10 cfu/gm) of white soft cheese Microorganism TVB S. aureus count E. coli count Yeasts and moulds Starter culture1 1 2 6.63b 6.77a 1.73a 1.94a 0.38a 0.94a 5.91a 6.06a SE SL 0.017 0.208 0.410 0.037 * NS NS NS Means in the same row bearing similar superscripts are not significantly different (P>0.05) * = P<0.05 NS = Non significant SL = Significance level SE = Standard error of means 1 = Treatment No. 1 cheese made with starter culture, and treatment No. 2 cheese made without starter culture Table 10. Effect of storage temperature on the microbiological quality (log10 cfu/gm) of white soft cheese Microorganism TVBC S. aureus count E. coli count Yeasts and moulds Storage temperature (⁰C ) 8 30 6.72a 6.68a 2.37a 1.30b 0.95a 5.87b 0.36a 6.10a SE SL 0.017 0.208 NS *** 0.410 0.037 NS * Means in the same row bearing similar superscripts are not significantly different (P>0.05) *** = P<0.001 * = P<0.05 NS = Non significant SL = Significance level SE = Standard error of means Table 11. Effect of storage Period on the microbiological quality (log10 cfu/gm) of white soft cheese Microorganism Storage period (days) SE SL 6.89a 0.024 *** 1.95a 1.92a 0.294 *** 1.12a 0.36ab 1.15a 0.579 * 5.93b 6.14b 6.54a 0.052 *** 1 15 30 45 TVB count 6.97a 6.51b 6.43b S. aureus count 2.57a 0.89b 0b 5.33c E. coli count Yeasts and moulds count Means in the same row bearing similar superscripts are not significantly different (P>0.05) *** = P<0.001 * = P<0.05 SL = Significance level SE = Standard error of means Table 14. Effect of heat treatments of cheese milk on sensory characteristics of white soft cheese Character Color Flavor Taste Body Saltiness Overall acceptability Type of milk Raw Pasteurized 3.23a 3.31a 2.61a 2.72a 2.25a 2.20a 2.06b 2.31a 1.36b 1.54a 3.00a 2.52b SE SL 0.038 0.039 0.031 0.033 0.019 0.046 NS NS NS *** *** *** Means in the same row bearing similar superscripts are not significantly different (P>0.05) *** = P<0.001 NS = Non significant (P>0.05) SL = Significant level SE = Standard error of means Table 15. Effect of addition of starter culture on sensory characteristics of white soft cheese Character Color Flavor Taste Body Saltiness Overall acceptability Starter culture1 1 2 3.30a 3.24a 2.66a 2.68a 2.36a 2.09b 2.22a 2.15a 1.45a 1.46a 2.63b 2.88a SE SL 0.038 0.039 0.031 0.033 0.019 0.046 NS NS *** NS NS *** Means in the same row bearing similar superscripts are not significantly different (P>0.05) *** = P<0.001 NS = Non significant (P>0.05) SL = Significant level SE = Standard error of means 1 = Treatment No. 1 cheese made with starter culture, and treatment No. 2 cheese made without starter culture Table 16. Effect of storage temperature on sensory characteristics of white soft cheese Character Color Flavor Taste Body Saltiness Overall acceptability Storage temperature (⁰C ) 8 30 3.25a 3.29a 2.55b 2.78a 2.01b 2.44a 1.90b 2.47a 1.33b 1.57a 2.49b 3.02a SE SL 0.038 0.039 0.031 0.033 0.019 0.046 NS *** *** *** *** *** Means in the same row bearing similar superscripts are not significantly different (P>0.05) *** = P<0.001 NS = Non significant (P>0.05) SL = Significant level SE = Standard error of means Table 17. Effect of storage Period on sensory characteristics of white soft cheese Character Storage period (days) SE SL 1 15 30 45 Color 3.33a 3.34a 3.32a 3.09b 0.053 * Flavor 2.44b 2.46b 2.83a 2.94a 0.055 *** Taste 1.86c 2.32ab 2.25b 2.47a 0.044 *** Body 1.61c 2.26b 2.42ab 2.44a 0.047 *** Saltiness 1.20c 1.63a 1.48b 1.50ab 0,026 *** Overall acceptability 2.63b 2.94a 2.79ab 2.68b 0.66 * Means in the same row bearing similar superscripts are not significantly different (P>0.05) *** = P<0.001 * = P<0.05 SL = Significant level SE = Standard error of means conclusion conclusion The total solids, moisture and ash contents were significantly (P<0.001) affected by heat treatment of milk, while fat, protein contents and acidity were not. Body and saltiness of white cheese were significantly better in cheese produced from heat treated milk, while color, flavor and taste were not. Staphylococcus aureus count was significantly lower in cheese made with heat treated milk. Starter culture added had no effect on physiochemical characteristics of white cheese. On other hand ash content was significantly higher in cheese made with starter culture added. Total viable bacteria count was significantly lower in cheese made with starter culture. Although other microbiological characteristics were not significantly affected by starter culture added, lower load was observed in cheese made with starter culture added. Higher physiochemical characteristics, lower microbial load except yeasts and moulds count and better sensory characteristics were observed in cheese stored at 25⁰C . The total viable bacteria increased at the end of storage period and yeasts and moulds counts increased as the storage period progressed. During storage the saltiness and overall acceptability of cheese improved till day 15 then deteriorated, while color, flavor, body and taste improved. Although body was not affected by starter culture addition, the higher score was in cheese with starter culture addition. The taste was significantly more acidic in cheese made with starter culture and this affected the overall acceptability. The highest yield and the shortest coagulation time were obtained from cheese made with heat treated milk with starter culture. The use of starter cultures is recommended for cheese making. Heat treatment of milk is necessary for the manufacture of safe product for consumption. Storage at room temperature (25C) is suitable for favourable growth of thermophilic lactic acid bacteria which lead to production of lactic acid that suppresses the growth of undesirable bacteria. Since high acidic taste was observed for cheese it is recommended to use lower concentrations of starter cultures. Table 7. Effect of addition of starter culture and storage temperature on the physiochemical characteristics of white soft cheese
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