GermanEngineered
hoeschisowand integral®
with window system FSI
From façade
to object
2
GB · Hoesch isowand integral® 2.5.1 · 12/2013
Wall
Image on the title:
Dons Stadium,
Milton Keynes
Image left side:
Melbourne Airport,
© Michael Embelton
Image left:
Dons Stadium,
Milton Keynes
Whether for trade fair and exhibition halls, airport buildings or high precision industrial buildings – Hoesch isowand integral® is the sandwich element to choose for planning and building. This is true for new buildings as well as for energy
efficiency retrofits!
The flat standard elements are highlights for ambitious architecture, particularly for large projects. Set unique accents,
e.g., by integrating the FSI window system. The panels which are available with cover width dimensions of 600, 900,
1000 and 1200 mm can be laid vertically, horizontally or diagonally. Concealed fastening using the integral clip ensures
structural stability and high-value appearance of the building.
Plan your project individually, tailoring it to the wishes of your client. Select the desired shade from the unrivalled spectrum of more than 100 colours in the ReflectionsCollection and many other colours in the RAL or NCS range. There
are no limits to your creativity.
In terms of building physics, Hoesch isowand integral® ensures that you stay on the safe side. Upon request, we can
supply the element in its FIREtec® version, which has a demonstrated fire behaviour of B-s2, d0 according to DIN EN
13501-1 and FM and LPCB certificates. Conformity with EnEV is ensured by the core consisting of closed-cell polyurethane rigid foam which features excellent insulation values.
Your benefits at a glance
Element thicknesses from 60 to 120 mm
U-values from 0.40 to 0.20 W/m²K
Cover widths of 600, 900, 1000 and 1200 mm
Flat, elegant panel system
Concealed fastening with integral clip
Special flashings for corners and parapets
Visually appealing polygonal effects through slight joint staggering
Approval no. Z-10.4-345 issued by the building inspectorate
Fire behaviour up to B-s2, d0 in accordance with DIN EN 13501-1
Special design available in stainless steel or aluminum
More than 30-year warranty for surfaces
More than 150 colour shades to create an individual design
Integrated window system FSI
GB · Hoesch isowand integral® 2.5.1 · 12/2013
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Thinking the future of steel
Flat surface & concealed fastening
Hoesch isowand integral® was specifically developed for
modern industrial architecture, combining economical
construction with advanced design.
Joint geometry
The special joint geometry with groove and tongue on
both sides allows accommodation of the integral clip to
fasten the elements to the substructure, keeping it invisible from the outside.
Cover sheet profiling
The outer cover sheet of Hoesch isowand integral® features a flat surface of rare elegance which is achieved
by the application of a special process. Micro-profiled,
V-profiled or slightly profiled surfaces are available upon
request and depending on selected colours.
Installation sequence:
1. Element
2. Clip in the element
3. Screw in the clip
4. Element in the clip
4
Groove and tongue connection with integral clip
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GB · Hoesch isowand integral® 2.5.1 · 12/2013
1
3
2
Special elements
Hoesch isowand integral® is supplemented by a large range of special elements:
Using cranked elements for corners and parapets, corners with a rounded shape or with sharp or obtuse
angles are possible. These variations allow for smart detail solutions.
Thanks to the polygonal structure of the sandwich elements, we can create slightly cranked segented façades
to suit exacting demands.
A building with Hoesch isowand integral® and its special elements creates enhanced visual appeal.
Compensation Joint
Using aluminum joint cover ledges, façades can be designed
in a modular manner to meet exacting demands in terms of
building physics. Laying the elements horizontally gives the
effect of a circumferential joint and makes large surfaces
more visually interesting.
Aluminum joint cover ledge
Polygonal structure
Cover width
Hoesch isowand integral®
polygonal structureu
Minimum radius (R)
mm
m
600
11.5
900
17.5
1000
19.5
1200
23.0
Image left:
School building
GB · Hoesch isowand integral® 2.5.1 · 12/2013
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We provide guarantees for steel
Coating systems and metallic layers
Figures right:
Corrosion reactions in the
case of lacquered, hot-dip
galvanized and hot-dip
alloyed sheet.
Source: Berufsförderungsinstitut Wolfsberg
(Kärnten, Austria)
ZM EcoProtect®
The new coating for high grade corrosion protection.
Conventional metallic coating
The protection not only acts on the sheet surface but
also in the area of cut edges or openings.
Lacquer
Zn2+
Z
e-Zn
-
OH
Steel
Fe
Salt spray test
ZM
AZ
800
600
ZA
400
Test time (h)
Fe2+
Red rust
ZM: EcoProtect® AZ: GALVALUME®
ZA: GALFAN® Z: hot-dip galvanized steel
1000
O2
Z
Coating using ZM
EcoProtect®
Lacquer
Lack
ZM
Zn2+, Mg2+
e-
Zn, Mg
-
OH
200
O2
Steel
0
0
5
10
15
20
25
Solid top layer
Layer thickness
Precondition for a durable, visually appealing surface is a high quality level of the coating.
The new ZM EcoProtect® metallic layer with approximately 1% magnesium sets these standards. In combination with
one of the various organic coatings, it ensures protection for more than 30 years.
The decisive factors are the colours of the elements as well as the site and atmospheric conditions. You inform us about
the conditions of your planned project and then rely on our experience and quality promises. You take advantage of a
market leader in surface coating and the variety of possibilities which we offer for different applications.
PLADUR PVDF 4
(4-layers)
Wall*
PLADUR L
Wall
PLADUR® PVDF
Wall
Rural environment
> 30
15
15
Urban environment
> 30
15
14
25
11
12
5 - 15 km
26
13
13
< 5 km
23
12
12
Warranty/
Type of coating
Industrial environment
Maritime environment
(distance from the coast)
6
GB · Hoesch isowand integral® 2.5.1 · 12/2013
1)
Our expertise benefits you
For decades, Hoesch® and ems-isolier® building products have been a synonym
for quality and innovation in high quality industrial buildings. In the 1960s, we put
the first continuous production line for sandwich elements worldwide into operation.
The experience gained throughout more than 40 years gives you security for the
future. We offer you our quality commitment for Hoesch isowand integral®.
Sustainable fire protection by FIREtec®
The FIREtec® systems by Hoesch Building Systems correspond to FM Global, the
Loss Prevention Certification Board or the European fire resistance classes. FM
and LPCB certified building elements are accepted by investors, property insurers
and designers due to their excellent fire behaviour, which leads to a lower risk of
fire. For insurance companies, this may be a factor in reducing premiums, as i
contributes to the protection of life and property and ensures uninterrupted business activities. FIREtec® systems are available with a core of PIR, PUR or mineral
wool, the perfect solution for any application!
Product-specific certificates
General approval in Germany (Z-10.4-345) and various approvals issued in
other countries
Officially approved by “Deutsches Institut für Bautechnik Berlin” and various
approvals issued for several other countries
Fire behaviour up to B-s2, d0; standard B-s3, d0 in accordance with
DIN EN 13501-1
The insulating materials used are 100% recyclable
Insulating cores free of CFCs and HCFCs
Certified installation companies
Hoesch isowand integral® has
been tested and approved by
Deutsches Institut for
Bautechnik Berlin
Production in accordance
with EN 14509
EPAQ defines quality standards all over Europe beyond
the limits of EN 14509
TÜV-tested
LPCB is the leading international certification authority
in the field of safety and fire
protection
Fire behaviour up to B-s2,
d0, in accordance with DINEN 13501-1
FM Global certified
GB · Hoesch isowand integral® 2.5.1 · 12/2013
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The solution
for new building and refurbishment
Hoesch isowand integral® with window system FSI
Hoesch isowand integral® FSI - this innovative window system is optimally adapted to the successful
Hoesch isowand integral® sandwich element. In
cooperation with an internationally renowned system
supplier for windows we have developed the system
optimised in terms of heating technology, which
fits exactly into the groove and tongue geometry of
Hoesch isowand integral®. The window fits perfectly
flush into horizontally laid Hoesch isowand integral®
panels. This system offers many advantages, especially for modernisation and refurbishment of existing
buildings.
Now, as EnEV 2009 also applies to industrial and
commercial buildings, the strengths of Hoesch isowand integral® with FSI windows are obvious. The
highly insulating sandwich element protects perfectly
against heat and cold. The integral window system
adapts exactly to the joint geometry of the sandwich
elements, reducing thermal bridges to a minimum.
The profitable effect: no loss of valuable heating and
air conditioning energy.
Once again, a real contribution to enhanced co sistency in building!
Image right:
TÜV, Essen (Germany)
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GB · Hoesch isowand integral® 2.5.1 · 12/2013
Inside temperature:
+20,00 °C
13,74 °C
14,37 °C
12,77 °C
Figure above:
window left, door right
Figure below:
window left, door right
Productfeatures
Standard design prepared for an installation of fixed
glazing (24 mm, other dimensions upon request)
Powder coating according to the customer‘s request;
different colours for the outside and inside are possible
Available with turn / tilt or tilt window fittings
Available with vertical or horizontal glazing bars
Visually appealing integration of windows into the
façade
Suitable adapter profile for any element thickness
Designation
of building
part
Element
thickness
Wall
Heat transfer
coefficient
Wall
Heat transfer
coefficient
Wall
Width of the
insulating bar
Thickness
of double
glazing*
Heat transfer
coefficient
glazing*
dg
mm
Ug
W/m2K
24.0
1.1
in acc. to DIN EN ISO 6946
Hoesch
isowand
integral®
FSI
d
mm
U
W/m2K
mm
mm
60
0.40
60
22.5
80
0.30
75
27.5
100
0.24
75
27.5
120
0.20
75
27.5
* Standard glazing, other values depending on the glass selected.
GB · Hoesch isowand integral® 2.5.1 · 12/2013
9
Technology and accessories
Product
Element
width
Element
thickness
600**
1000
Max. length
supplied
Outer
sheet
Inner
sheet
tN
mm
tN
mm
Weight
Thermal
resistance
Heat transfer
coefficient
In accordance with EN 13165 and
EN 14509 with joint influence*
g*
kg/m2
R
m2K/W
Ug
W/m2K
60
13.7
2.55
0.47
80
14.4
3.40
0.33
100
15.2
4.30
0.26
120
16.0
5.15
0.22
140
16.8
6.00
0.19
60
13.0
2.55
0.47
80
13.8
3.40
0.33
14.6
4.30
0.26
120
15.3
5.15
0.22
140
16.1
6.00
0.18
d
mm
Hoesch
isowand
integral®
Thickness of
cover sheets
100
0.60
0.60
0.60
0.60
m
20.0
20.0
Note: * Including integral clamp ** In the case of elements with a cover width of 600 mm, the protective foil must be manually removed before installation! This information is to show the technical possibilities, as the EN standards need to be applied in the legally valid form specific to each country. To see the range of product versions
which can be delivered, please visit the website www.hoesch-bau.com or contact your competent sales partner.
Profiling of
cover sheets
Slightly profiled Microprofiled
(L)
(M)
V profiled
(V)
Flat
(E)
available /
on request
Outer sheet
Inner sheet
Curved and folded
corner elements
600 mm
900 mm
1000 mm
1200 mm
10
GB · Hoesch isowand integral® 2.5.1 · 12/2013
References
GB · Hoesch isowand integral® 2.5.1 · 12/2013
11
Hammerstraße 11 | 57223 Kreuztal-Germany
Phone: +49 (0) 27 32 599 1 599 | Fax: +49 (0) 27 32 599 1 271 | [email protected] | www.hoesch-bau.com
The information provided in this leaflet is subject to technical modifications. Details of features can be guarenteed only as far as these are explicitly confirmed in writing on a case by case basis.. GB · Info 2.5.1 · 12/2013 · BC
HoeschBausysteme GmbH