Foreword Thanks for Purchasing GENERIC motorcycle! Tough it is one of the most exciting sports, we would kindly remind you to study carefully the instructions in the manual. This manual described the correct operation methods and maintenance procedures in details on order to prolong the life of vehicles and provide you with a comfortable riding. Any doubt, please contact our after-sales department of support. Our staff will strictly follow the mission of Customer the first. The graphic and structure changed caused by our improvements, we will keep the right of acknowledgement for your understanding. Please read the manual carefully and follow the instructions stated. For different levels of importance, we mark with Attention, CAUTION, Warning, ect… 1 Safe Riding s s s s s s s s s s s Inspection is needed before starting the engine to avoid accidental damage to the machine. This unit is for licensed riders only. To avoid getting hurt, it is recommended that the driver wears bright clothing, and maintain pro per distances between vehicles. Observe traffic regulations strictly and not allow to crash the borderline Please adhere to all posted speed limits. Turn signal use should be limited to left/right turns only. Use is not recommended for any other purposes. 7 Pay careful attention when you are driving on the across road, parking lots, and passing lanes. Holding the steering handle by both hands when riding. Make sure your passenger keeps his/ her feet on pedals. . Tuning or trying to change the original design is forbidden. Annex shall not affect driving safety and performance of motorcycle, in particular the overload of electrical system cause danger easily. Helmet and Jacket s s s Please wear a safety helmet, wind shield/goggles, boots, gloves, also the passenger. Don’t touch the exhaust system when it is hot. Don’t dress in long and big clothes, as it easily affects the safety of the driver. Load Over loading will cause accident or damage of vehicle. Please note the data as below: s Maximum load of rear carrier: 3kg s Maximum load of helmet box: 10kg s Maximum load of pothook: 1.5kg 2 VIN. & Engine No. Vehicle Identification Number (VIN) and Engine No. are used for registration. When you order parts or need special service, these numbers can help you receive the best service from our Authorized Dealers. The VIN No. ,Ais engraved on frame pipe, the ENGINE No. ,B is engraved on the left side of crankcase, ,C is VIN plate jointed on right of tail frame. A: B: C: VIN number: Engine number: VIN number plate: _________________ _________________ _________________ A B C 3 Control Use and Identification 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Rear brake lever Turn signal switch Speedometer Headlight switch Front brake lever Throttle switch Ignition switch Seat lock Battery Side stand Main stand Aircleaner Exhaust Helmet hook Seat Rear carrier 2 3 4 5 1 7 8 16 15 14 9 9 4 11 12 13 6 Instruments 1. 2. 3. 4. 5. 6. Spedometer Turn indicator Thermometer High beam indicator Odometer Fuel indicator 1 2 3 4 Spedometer: Speedometer indicates driving speed of vehicle, km/h in outer and mi/h in inner. 2 5 6 Turn indicator: The indicator will be flashing against the position when left or right turn signal is on. Thermometer: It indicates temperature of engine coolant. The temperature gauge needle should always move under the red mark. Check the cooling system if the needle points the red mark. High beam indicator: Blue lights come on when high beam headlight is on. Odometer: Indicates the distance covered in kilometers in total. Fuel indicator: Indicate oil capacity in fuel tank. The remaining oil is about 1.0 kilometer while needle points to red area, please add RQ-90 and above. 5 Key: There are two keys with the vehicle, keep one key for using in the future. Ignition switch. Power on, the power is connected to start the engine. Power shut off, the key can be taken out. Turn handlebar to left, insert key, push down and turn anti-clock wise, the handlebar can be locked, and the key can be taken out. Attention Make sure the steering lock is locked when parking. Please try to turn the handle bar to ensu re the vehicle to be locked. Don’t turn the key during driving, the handlebar will be out of control and cause accidents Electrical starter switch: With main switch ‘ON’, press electrical starter switch will start. light switch , the engine Attention Release the button after the engine has started. To avoid engine start switch damage, do not engage starter with engine running. Each star ted can’t last more than 3 second, 10 second interval. Stop to started the engage, once five times later it doesn’t work, To avoid accumulator over discharge, when the potential trouble has gone, you can use it.: The position light, headlight, instrument lights and taillight comes on. The position light, instrument lights and taillight comes on. The position light, headlight, instrument lights and taillight turn off. 6 Schaltereinheit LINKS: High beam switch Low beam switch Passing switch Press the switch to alternate between high beam and low beam. Always use low beam headlight while city driving. Press passing switch and the high beam headlight will come on to warn the driver ahead of you if you want to pass him/her. Main beam & dipping switch direction switch Horn Press the button, the horn will sound. Turn signal switch Turn signal lights are used when turning left or right, or used to change lanes. Switch to , the left turn signal and indicator will be flashing; Switch to and indicator will be flashing. Switch to middle position turn indicators off. Luggage box: Helmet box is under the seat. Insert key, push down and turn clockwise, the seat can be opened. Put it down and press at the end, it will be locked , the right turn signal Luggage box Attention The maximum load of helmet box is 10kgs. Make sure the seat lock is locked. Food easily affected by temperature and combustible materials should not be stored in the helmet box. Do not leave expensive goods in the helmet box when leaving the vehicle. Water may enter the helmet box in rainy or when the vehicle is being washed, take care the store in these conditions. 7 Battery s Battery specification: 12V/6AH. s Battery is in the middle of the pedal. s Shut off the main switch, unscrew the bolts on the battery box cover. Remove negative wire connection first, and then remove positive wire, finally remove the battery carefully. At the same time, let the fuse inside. Screws Battery housing cover Battery housing Attention Start the engine in an unsuitable way may have dangerous. Once start the engine, Setting refueling cause the motorcycle running forward, when it doesn’t in shoring support. Erect the main stand before started the engine, when the engine idle speed kick the side stand down. So before driving shall not increase the throttle to avoid the accident, and dangerous. Don’t start engine in the unventilated places Because of toxic carbon monoxide gas in unguarded circumstances, the engine should be shut down Start the engine Inspect engine oil capacity by oil gauge, check the gasoline volume and coolant. Add fuel if insufficiency. Be sure to erect the main stand and make rear wheel out of ground. Insert key and turn ignition switch to position Apply front or rear brake lever to connect the power for starting when using electric start. When engine is cool, especially in winter, turn ignition switch to position slightly turn the throttle grip and press the electric starter button for several times to start the engine. Accelerate slowly and drive after thermometer needle indicating mark C or above. Open ignition switch and use electric start when engine is warm. The vehicle will be started successfully because of using advanced electromagnetism start carburetor. Warning Don’t leave engine operating excessively without driving; the engine may easily be damaged. 8 Driving the motorcycle s Retract side stand or main stand s Side stand is at the left side of vehicle. When vehicle stops, please kick the side stand down. When the vehicle is turn upright, side stand will self-back automatically. Be sure of side stand is back to the original position before driving. s Carefully when motorcycle started, before the absence of traffic, the braking condition should be maintained Warning Before motorcycle moving , we must check the location of side stand carefully .If side stand is away from the location, when turn left ,the side stand may touch ground and result loss of balance, causing dangerous . s Release brake lever - It is dangerous to release the brake lever suddenly while the engine acceleration is high. s Rotate the throttle grip - Release the brake level and slowly rotate the throttle grip, Do not rotate suddenly to prevent the vehicle from rushing out. Do not accelerate or reduce speed rapidly to save fuel and prolong the life of your vehicle driving. s Driving correctly - Before started, look around and confirm that is safe to driving. s Speed is controlled by throttle grip - Inward rotation: When throttle grip turn inward, the speed change faster, so must refueled slowly. When start or upgrade, turn throttle grip back slowly, and power will increase. Returned: When throttle grip turn outward, the speed get slowly, reduction act must quickly. s Wear-in period - Maximum speed should not be reached 60KM/h during the first 1500 km traveled. Please refer to the following table: Mileage (KM) Speed (km/h) 0-300 25-30 300-500 35-40 500-1000 45-50 1000-1500 55-60 9 Be sure to perform inspection and maintenance after the new vehicle is ridden for 300 Km, replace the engine oil and gear oil. s Use of front and rear brakes - Always use both front and rear brakes to avoid excessive wear of the disc, pads and tires. Using only the front or rear brake increases the risk of tip over due to potential vehicle ’pull’. s Stopping distance lengthen based on rate of travel. Please maintain a safe stopping distance between vehicles s Do not brake or swerve peremptorily - Suddenly braking or swerving is the main reason to cause slip or accident. s Driving carefully in rainy day - It’s wet and slip in rainy day, and braking distance get long, so must slow down and maintain adequate safety distance, drive with cautious and brake advanced. Parking s When close to packing lot:: open turn indicator, observe rearview mirror, pay attention to the past vehicles, decelerate slowly. Close accelerator, and the use of front and rear brakes, then brake lamps turn on, in order to warn vehicles behind. s Packing: s Close turn indicator, and pull the switch to position Put side stand in the flat area, not impede traffic, the car overturned easily in uneven place. Seize the direction with t left hand, and grasp rear luggage rack with right hand, and step on the main stand, then pull the car towards backward with right hand. After the car is parked, please lock turn, remove keys to prevent accidents. 10 Warning s Once engine work, Mufflers will become very hot, must pay attention to avoid scalding s Just stopped, please do not contact Mufflers and engine-related components, and attention to park the car in the place where the side of Mufflers is difficult to reach s Troubleshooting s If the engine can not be started in a normal time, please check the following items: s A, if the oil in the fuel tank is sufficient. s B, start the engine several times to check whether the fuel is into the carburetor. s C, if the fuel is into the carburetor, ignition system should be checked. s D, remove the spark plugs and make it treat the engine’s metal body, and then start the engine to check whether there is spark jumping, if jumps over sparkles sly, please hand it over to the sale on commission unit overhauls. s Warning: do not enable the spark plug to approach the spark plug hole that at the forehead of the air cylinder or close to fuel oil tank, , because the fuel oil steam can ignite, that may cause the fire danger. s Attention: If you cannot determine the breakdown, please contact with the sales promptly, because they have the best technology and the corresponding special-purpose tool, and could provide the best service for you. Specially, when your motorcycle is in the warranty period please do not begin to disassemble on motorcycle‘s spare part, this will affect the maintenance basis. 11 Pre-riding inspection Steering bar inspection Inspect steering bar whether swing loosely in every directions, whether are damaged and rotation whether are tight. Brake light inspection Turn the main switch to position .Confirm if the brake light comes on while braking the lever. Inspect and clean the brake light cover if any damaged or dirty. Turning light inspection Whether the lamp is bright while starting engine. Inspect chimney whether are damaged or dirty. Tire inspection Front tire: 280 kPa Rear tire: 280 kPa If any tire is broken or exceeds the limits of tire groove depth, replace it with a new one. Tires outside of specified pressures, will crack and wear, and will cause handlebar vibration, and could result in poor brake performance. Minimum groove depth Front: 1,6 mm Rear: 3,2 mm Speedometer inspection Inspect speedometer if it is working normally. Horn inspection Turn the main switch to position and press horn button to check whether horn sounds. Rearview mirror inspection Inspect and adjust if angle of the rearview mirrors are proper. 12 Exhaust inspection Inspect the mounting bolts and nuts whether it loose, start the engine, and check if has exceptional noises. Coolant inspection and supplement Coolant is used to keep the water cooled engine works in a proper condition, make sure that enough coolant in water tank before driving. The engine coolant is essential for Water-cooled engine, if the engine running at high speed without engine coolant will cause great harm. Even damage Piston, cylinder, and cylinder head. Therefore, check coolant level before driving and add in time. A high degree of coolant from (1) the observation can be seen, vice liquid coolant water tanks should not be less than Icon (3) or more than Icon (2). Coolant supply Hold up the main stand, removing the front mask on the cover (the front ventilation grid), rotation off two bolts with fixed inlet, pullout the outlet gently. Press tank cover and let it counterclockwise rotation ,and take off water tanks , inject coolant slowly (recommended attendant funnel).When add coolant, please screw the bolt down, in order to the gas inside can be fully discharged (finish that, screw the bolt on). When add coolant for the expansion water, the at least to reach to UP scale. After that, fix components in reverse order. Warning Just stopped the vehicle, due to high coolant temperature, and the internal pressure, it is easy to exhaust gas with high temperature. Do not open the tanks covered to prevent scalding, and not add water until it cool down. Sensor bolt 1 3 2 13 Pre-riding inspection To ensure safe riding, please perform the following inspection before operation of unit. Inspection of front and rear brake The free play of front brake lever is10-20mm. The free play of rear brake lever is 10-20mm. ‘Free Play’ is defined as range of travel before engagement of brakes. Lever/pedal should move freely throughout entire range of travel. 1-2cm Brake fluid What this vehicle uses is DOT3 or the DOT4 brake fluid. It cannot use the remaining fluid of the opened cylinder or the brake fluid of previous repair. The old fluid can absorb the moisture in the air. Pay attention to break fluid; do not let the fluid splash to paint surface or plastic surface, as it will erode the surface of these substances. Attention to check brake fluid storage tank of liquid, if the brake fluid drop to lower limit ,adding the brake fluid to the specified limit to the upper limit will be required. When the brake pads old, the memory fluid of the cylinder pours into the pressure pipe automatically, while the fluid drops along with it. 1-2cm MIN Brake pad Check the brake pads whether wear to the limit nick or not. If reach to the limit nick, should replace it in time to maintain the best braking performance. If the braking system or brake pads need to repair, we INDICATOR strongly advise you leave the work done by the distribution. Disc brake system is a high-pressure brake. For security, hydraulic tube should be replaced once every four years; the brake fluid should be replaced every two years.Do not drive immediately, when the brake pad just replaced. Pick-and-place brake pads several times to recover the normal extension of the hold hands, and brake fluid cycle stably. At the same time, controls brake in low speed to make it meet the requirement. 14 Inspect engine oil Choose high quality oil and replace oil regularly to prolong the life of engine. Please check oil gauge regularly and add or replace oil according the limits. Start engine and run in idle speed several minutes, then stop engine, place the vehicle upright and inspect the oil level. Hold the main stand, and wipe out oil benchOIL LEVEL GUAGE mark, then clean it. Reinsert oil level gauge, don’t screw it. Take out oil level gauge and check it, the oil level should be between the upper and lower limits. After the car traveling 1000 km later, filter the oil. Maintain cleanness of oil, the vehicle can be used within 5000 km within one year since produced. Engine oil capacity/ exchanging capacity 1L/ 0.8L . Please use the engine oil that meets or exceeds A.P.I. ’SF’-level. The fuel oil can’t less than the minimum level position. When vehicle driving in dusty, cold and poor road conditions, the oil deteriorate easily. Please replacement early. Please use the SF-class or exceed for the high-level, high-performance engine oil. Type SAE10W/40. MAX MIN OIL FILED SCREW OIL DRAIN SCREW Attention Check engine oil level regularly during driving and supply it in time. Tilt parked or on the slopes, the measurement of oil is not correct. When the engine just stopped For checks, please take care not to be burned . Adjustments to the initial 300 kilometers, should be re-adjusted Valve Clearance requirements Oil installed by the factory needn’t to replacement within one year or 5000km, But have to check the cleanliness of oil regularity, if necessary, continue to be used after the oil filter. At the same time have to checks oil situation regularity, if need add, it should add special machine. Generic recommend Castrol Products 15 Storing the motorcycle For long period storage, draining the fuel from fuel tank and carburetor, remove the battery, cleaning the vehicle. Inject 15ml clean engine oil in the cylinder, operate the kick starter to spread the oil, store it in cool, dry place and do not store the motorcycle in direct sun light if the vehicle is to be stored over one months. Clean the vehicle, inspect the battery and operation of each part before riding when returning vehicle to use. Full charge battery and put it in a cool place, don’t keep it under the sunshine, and charge the battery every 2 months. 16 Technical parameter Engine type Displacement Bohrung x Hub Compression Maximum power Rating power Transmission Clutch Ignition Starter Fuel tank Weight Length Width Height Wheelbase Tire front Tire rear Brake front Brake rear Maximum weight Fuel type V- max Single cylinder, four stroke, water cooled 124,6cc 52.4mm×57.8mm 11:1 8.5kW bei 9000 U/min 7.8kW bei 8500 U/min Drive strap Automatic CDI Electric start 7.4L 105kg 2045mm 705mm 1170mm 1350mm 100/80-16 110/80-16 Disc Disc 285kg 95 Octan ~90km/h 17 Maintenance km Fuel line Accelerograph operating Air cleaner Carburator Brake pads Brake system Transmission belt Brakelight switch Headlight Clutch Suspension Screws Tires & Wheels Handlebar Spark plug Engine oil 1000/6.month I I I I I I I I I I I I I I I I I I I I I I C I I I I I I I I I I I I R C I I I R I I I I I I I I R R I I I I I I I I I I I R R I: Inspection/ C: Clean/ R: Replace 18 4000/12.month 8000/18.month 12000/24.month Wire diagramm 19 Serviceplan Pre delivery inspection 1000km/6.month 4000km/12.month 8000km/18.month 12000km/24.month 15500km 18500km 21500km 20 Notes: 21
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