Installation and Maintenance Procedure – FP McCann Cattle Slat products This document describes the recommended procedures for the installation and maintenance of FP McCann Precast Concrete Cattle Slat products. FP McCann Cattle Slat products Gang Cattle Slats Safety Slats Support Beams Solid Mix and Solid Slabs Steel Cover Lids FP McCann slats are for use with cattle only and not for use with pigs, sheep or any other types of livestock. Livestock suitability is derived from the maximum width of the spacing in each gang slat for Cattle 30 – 40mm, pigs 11mm, and sheep 20mm. PLANNING Receipt and Handling of Cattle Slats 1. Time and place of off-loading should be agreed before units arrive at site. For safety, all Cattle Slat products must be placed on firm, level ground on sound timber support skids, stacked no more that 4 no. in height. 2. Off-loading should take place at the nearest hard road to the point of installation. Carefully inspect units during off-loading to verify that products are undamaged and comply with order placed. Two types of check are required: Visual: Inspect the Cattle Slat product for any sign of damage, including cracked or chipped concrete, damage to the ends of each product or anything that could affect the performance. Design: Check that the item received is the one ordered. 3. Any Cattle Slat product not meeting order requirements should be marked and stored separately from other products. All discrepancies must be noted on the delivery docket at the time of delivery. CONSTRUCTION FP McCann Cattle Slat products are manufactured in accordance with British Standards BS5502: - Parts 22 and 51. These products are suitable for use with all classes of livestock loading shown in Table 5 of BS5502: Part 22 and a maximum vehicle axle load of 4.5 tonnes. Imposed loads must not exceed these levels. A maximum service life exceeding 20 years is expected for Cattle Slat products if properly maintained. All concrete slats, slabs and support beams must be installed with a minimum end bearing of 100mm (4’’). Where product configurations permit then the products should be installed with greater end bearing distances. Support beams should have an end bearing of 200mm (8”) when placed on side walls or pillars. Whilst FP McCann supply component products to meet the requirements of BS5502: - Parts 22 and 51, site-specific configurations, notably layout and support arrangements remain the responsibility of each individual client. Sequence of Operations for Slat Fitting 1. The structure to support the floor should provide a suitable bearing surface as specified in the design of the tank. 2. The slat configuration should be taken into consideration at the design stage to ensure that whole slat products are used. It is not recommended that cuts pieces are used, and FP McCann will not take responsibility for any cut products used. 3. All slat products should be lifted into position using a mechanical device suitably equipped to bear the weight of the product, e.g. lorry-mounted crane. 4. Support beams should be placed in a manner so as avoid block the voids between each slat. Support beams should have an end bearing of 200mm (8”) when placed on side walls or pillars. Beams should be installed with the widest surface to the bottom (place onto the pillar or column). 5. Individual slats, gangs, slabs and beams should be fitted to allow for expansion but must prevent movement or rocking in normal use, (specialist plastic spacers may be used to pack and level). 6. When fitting the slats and solid slabs across the beams the minimum end bearing of 100mm (4”) must be achieved. 7. When placing slats, it is important that a space of between 35 – 40mm of equal proportion to those cast into each slat occurs between individual slat products to allow faecal material to pass through the floor. Product dimensions are marked on products to facilitate identification. FP McCann prints their name and the appropriate size on each product, in this way no error should occur when distinguishing product dimensions. Please note: the standard widths of cattle slat products are: Gang Cattle Slats – 1125 mm width (45 inches) Gang Safety slats – 1125 mm width (45 inches) Solid Slabs and Solid Mix Slabs – 1500mm width (60 inches Maintenance of Cattle Slats Regular inspection and maintenance of the slatted floors is required to ensure that they maintain their design specification and level of performance. The following checks must be carried out at least twice yearly. 1. The FP McCann range of Cattle Slat products has been designed to provide a working life exceeding twenty years, subject to proper maintenance. Failure to maintain in accordance with these instructions and/or good housekeeping practice may result in deterioration in product performance such that the expected working life is not achieved. Poor maintenance may result in injury to cattle or users. 2. All products should be checked regularly for any signs of damage e.g. cracking, spalling or eroding of concrete or reinforcement rust staining. This is particularly important if an event that may have caused damage, such as the dropping of a heavy object onto a slat has occurred. 3. A thorough inspection of all products should be carried out at a minimum of every 6 months. The following should be carried out as a minimum. a. Ensure that Cattle Slat products are fully washed down and all debris removed. b. Once washed, check between slats and at pillars for build up of dirt and ensure this is removed. c. Check for any signs of damage caused during use, e.g. cracking, spalling or eroding of concrete or reinforcement rust staining . 4. Any minor damage identified after an event or during a regular inspection must be repaired immediately. If substantial damage is observed, such that the product is deemed to be un-repairable, then it should be replaced immediately. 5. All repair surfaces must be sound and free from damage and projections or edges that may cause injury to livestock. 6. Maintenance issues arising from lack of care and attention of the end user will be the responsibility of the end user and not that of FP McCann.
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