Sigpack TTM – The best when
it comes to secondary packaging.
Packaging Systems
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2 | The best when it comes to secondary packaging.
“
Fast and error-free format
changeovers are essential with
our variety of products.
The different products and pack
styles had to be managed quickly
and reliably.That’s why the Sigpack
TTM1 was our first choice.
”
Dan Klock
CEO of Bridgetown Natural Foods, USA
The best when it comes to secondary packaging. | 3
Sigpack TTM.
Keep up with your uptime.
“
TTM is the toploading solution for your secondary and end-of-line
packaging. The platform comprises various solutions for cartoning
and case packing. It is designed to package virtually all discrete
products and to increase your OEE. The benefits of a Sigpack TTM
We are extremely
happy with the
Sigpack TTM, especially
include:
about its efficiency which
is even above our
Reliability and availability
”
100% carton control, robust design for maximized uptime
expectations.
Easy changeover with vertical restart
Fast, tool-less and fully reproducible
Packaging flexibility
Kim Søvang
Process Technology and Development Manager,
Arla Foods, Denmark
Many pack styles and formats ensure
future flexibility
Compact, hygienic and open design
Easy access and easy to clean
Operator friendly
Thanks to the ergonomic and safe design
Infeed. Typical products.
Flow pack
Multipack
Roll pack
Tray
Tablet
Pouch
Carton
Outfeed. Typical products.
Loading cartons or trays
Tri-seal-closure
Tray and Hood
Tuck-in lid
Feeding chains or conveyors
Open tray
RSC
Multipack
Endloader
Labeler
4 | The best when it comes to secondary packaging.
Platform overview. Flexibility for you.
Sigpack TTME – Integrated Cartoner
u Integrated carton forming, loading and closing
u Pack styles: tri-seal closure, tuck-in lid and open trays
u Up to 800 ppm / 30 cpm
Sigpack TTM1 – Integrated Cartoner
u Integrated carton forming, loading and closing
u Pack styles: tri-seal closure, tuck-in lid and open trays
u Up to 1000 ppm / 100 cpm
Sigpack TTM2 – Integrated Cartoner
u Integrated carton forming, loading and closing
u Pack styles: tri-seal closure, tuck-in lid and open trays
u Up to 1000 ppm / 150 cpm
Sigpack TTMP – Pharma Toploader
u Integrated carton forming, loading and closing
u Pack styles: tuck-in lid, with or without product holder
u Up to 600 ppm / 200 cpm
The best when it comes to secondary packaging. | 5
Sigpack TTME-FL (Former Loader)
u Integrated carton forming, loading and closing
u Pack styles: tri-seal closure and open trays
u Up to 800 ppm / 30 cpm
Sigpack TTM1-1 – Tray and Hood
u Integrated carton forming, loading and closing
u Pack styles: tri-seal closure, tuck-in lid and trays and hood
uUp to 1000 ppm / 150 cpm
Sigpack TTMC – Integrated Case Packer
u Integrated case erecting, loading and closing
u Pack styles: RSC, HSC and other shelf ready pack styles
uUp to 25 cpm
Sigpack TTML – Toploader
u Integrated loading robot
u Loading of cartons, cases or chains for downstream
processes
u Up to 1000 ppm / 150 cpm
Continuous development
Bosch Packaging Systems strives to exceed your expectations
also in the future. Therefore, we are continuously developing our
TTM platform and create innovations in packaging.
6 | The best when it comes to secondary packaging.
Forming Reliability
Active carton blank transport and gentle
forming at moderate cycling speed guarantee
a safe and accurate forming process. This
enables the Sigpack TTM to run blanks that
have a high percentage of recycled content.
Feeding Wheel
This infeed option ensures
gentle and precise product
handling at speeds of up to
1000 products per minute.
The feeding wheel is
proven in continuous, 24/7
production.
It allows the Sigpack TTM
to be configured inline to
the upstream wrapping
machine or at nearly any
angle for layout advantage.
Human Machine
Interface (HMI)
The HMI with colour touch
screen is easy to understand
and use. All parameters are
described there and statistics
are accessible to facilitate
performance control. Various
user levels are available to
ensure safe operation.
The best when it comes to secondary packaging. | 7
The best attributes.
Combined to exceed.
Innovative Carton
Transport
The variable carton transport
optimizes the reliability and
flexibility during the packaging
process. Flexible batch sizes
and pitches ensure future
flexibility. Individual carton
carriers provide 100% carton
control and format flexibility.
Smart Changeover Concept
Quick-lock interfaces and pre-set format rods ensure that
the changeovers at a Sigpack TTM are all 100% reproducible
allowing a three dimensional carton changeover with vertical
restart in less than five minutes. Due to the easy, tool-less
changeover concept and light-weight change parts it is even
possible for one operator to change over the machine.
Infeed
Versatility
Adaptable
for tomorrow’s
needs.
With the Sigpack TTM, the
Today‘s rapid changes in market
customer always comes first.
demands and challenges in price
8 | The best when it comes to secondary packaging.
That is why you can choose from
a wide range of infeed options
point setting make flexibility crucial.
to suit your needs and given
The TTM cartoners are highly flexible
circumstances: Inline, 90° or
in regard to pack styles and formats
double infeed – with the products
which can be run on all of the machines
lying flat or being on edge.
Together, we will find the optimal
solution for you.
with a fast, tool-less changeover and
vertical restart.
In order to respond to the rise in
demand for sustainable packaging
materials, the Sigpack TTM has been
optimized to run carton material with
high recycling content due its precise
and controlled forming process. High
performance is maintained and can
offer a considerable cost advantage.
uDouble product infeed on edge and flat lying
“
The Sigpack TTM comes as
standard, but it‘s a flexible piece of
equipment that can be tailored to
customer‘s needs with different
infeeds, setups and discharges.
”
Jeff Downer,
Head of Jeff Downer & Co. Ltd., Canada
uInline and 90° infeed
The best when it comes to secondary packaging. | 9
High-speed Solution
The Sigpack TTM2 is the fastest
combine speed and quality to a high-
machine of the entire platform with
performing, efficient topload cartoner
up to 150 cartons per minute. By
with a compact footprint.
integrating an additional forming
and an additional closing robot we
Foto ?
uDual carton forming unit
Sigpack TTM2 for up to 150 cartons per minute
Outfeed Flexibility
The Sigpack TTM offers many
detection as well as the integration
different outfeed solutions, too.
of printing, labeling and code
Examples are the integration of
reading functions.
a multipack wrapper, additional
devices for miscount or open flap
uIntegration of Printer and Code reader
10 | The best when it comes to secondary packaging.
Tray and Hood
Integrated
The Sigpack TTM1-1 with Tray and
Hood is a combination of an integrated
cartoner with an additional lidding unit.
Project Planning.
Suits you.
Our experienced project teams will
develop the best solution together
with you – whether you are looking for
a standard single machine, an upgrade
of an existing line or a new, fast and
The lidding unit can easily be added at
reliable packaging system, Bosch
a later date to expand the pack style
Packaging Systems offers equipment
range on the existing machine. The
tailored to your needs. Whatever your
possibility to upgrade the Sigpack TTM
in the future increases the flexibility of
the machine and your future pack style
options.
u
Lidding unit
Sigpack TTM1-1 with Tray and Hood
production goals are, we are eager to
help you realize them.
The best when it comes to secondary packaging. | 11
Sigpack TTM1 with integrated leaflet feeder
Pack Style Flexibility
Another strength of the Sigpack TTM
is its pack style and format flexibility.
Products can be packed into almost
any conventional carton style such
as tri-seal closure, tray and hood,
open tray, tuck-in lid, RSC or HSC.
The TTM cartoners can handle both
corrugated and solid cardboard.
The highly flexible toploading concept
allows packaging of single products or
small batches of products up to very
large count numbers – all on the same
machine. Leaflet or labeling feeding
units can be added easily.
uLeaflet feeding
12 | The best when it comes to secondary packaging.
Sigpack TTME – Integrated Cartoner
uIntegrated carton former
Flexible and Compact
The Sigpack TTME is based on the
operator is needed to handle all
proven TTM platform. It offers an
operations – changeover and
exceptionally compact footprint
cleaning included. Active carton
and can be used as a stand-alone
control, reproducible changeovers
machine or it can be integrated into
and process transparency make
any production line. The layout is
the machine operation easier.
highly flexible, no matter if used in
a 90° angle or inline from rightleft.
As the entire TTM portfolio, the
TTME offers extensive pack style
flexibility. The machine is geared to
speeds up to 800 products and up
to 30 cartons per minute. The TTME is also available in the
Sigpack TTME-FL (Former Loader)
execution for integrated carton
forming and loading. Only a single
Sigpack TTME-FL – Integrated carton forming and loading
The best when it comes to secondary packaging. | 13
Toploader
The Sigpack TTML is a standalone
loader designed to load all types
of discrete products into any
preformed carton, tray or case.
The interfaces for tray infeed
result in a short installation
procedure and ensure long-term
flexibility. Its packaging and
layout flexibility make the Sigpack
TTML a highly versatile machine.
Sigpack TTML with double infeed
uTrays are fed into Sigpack TTML
Case Packing
With the robust Sigpack TTMC your
packer and many closing options
packaging process is simplified.
for tape or hot melt are available.
The fast, easy and tool-less
Due to its high infeed and outfeed
changeover ensure 100% format
flexibility, the case packer is designed
reproducibility resulting in a
to fit into almost any factory layout.
quick vertical restart – maximizing
Both case erecting and product
your uptime and increasing
loading are integrated in the case
sustainability.
u Sigpack TTMC inside view
Sigpack TTMC case packer
14 | The best when it comes to secondary packaging.
Modular and
Scalable
Gentle
Product Handling
The Sigpack TTMP cartoner is a
Due to the modular design of the
special solution for the pharmaceutical
Sigpack TTMP, the machine layout
industry. Based on the TTM toploading
is adaptable to different product
platform proven features were
infeeds. Moreover, the machine
provides individual solutions for small
enhanced to meet the special
or large product batches with a
requirements for gentle and safe
performance ranging from 30 to 200
product handling as well as flexible
cartons per minute.
packaging of products such as
Thanks to the patented changeover
concept, tool-less format changes are
ampoules, vials, syringes or injection
possible with vertical restart within just
pens. Different gripper technologies,
a few minutes.
whether mechanical, vacuum-based or
The open construction facilitates easy
based on airflow-technology, ensure
access and cleaning. Its GMP compliant
design supports process safety.
uGentle handling of sensitive products
Sigpack TTMP Pharma Toploader
that sensitive products are placed
gently into cartons.
Ease of
Operation.
Of course.
The TTM machines are all designed
The best when it comes to secondary packaging. | 15
Seamless Systems.
Best-in-class packaging
solutions.
for easy use. Human Machine
Interfaces, spare parts and
components are standardized,
visibility and accessibility are
increased, for easier and ergonomic
operation. Only a single operator is
required to run the machine – even
for format changeovers. Also, less
training is necessary due to the
same look and feel of the entire
Bosch Packaging Systems is a leading supplier of automatic
packaging systems for fast-moving, non-durable consumer
goods.
We carefully listen to our customers and customize all aspects
of product handling and functionality toward the goal of
highest OEE over time. When choosing one of our packaging
systems, you profit from various benefits:

The entire system has the same look and feel thanks
to using the same control platform, HMI and common
machine line-up.
standards
Thorough standardization of all

➢Fewer operators needed to run the line and less training
components simplifies stock
holding and maintenance.
is needed

Optimized OEE (Overall Equipment Effectiveness)

Speeds across all system components are carefully
All of these aspects either reduce
balanced to guarantee a sustained and continuously
your costs or save on operating
high output
costs and increase your profit over
time.
“
This was a challenging project
for us because we have always used
stand-alone machines. Bosch provided the
consultationwe needed for a successful
upgrade to our first highly automated,
complete line solution.
”
Pierre Laissy,
Project Manager at Excelvision, France
Bosch Packaging Systems AG
Industriestrasse 8
CH-8222 Beringen
Switzerland
Tel +41 58 674 1000
Fax +41 58 674 1001
[email protected]
PACB TTM Platform 10|2016 EN
boschpackaging.com