Original Article Estimating the mean flow field in combustion chambers International J of Engine Research 2014, Vol. 15(3) 338–345 Ó IMechE 2013 Reprints and permissions: sagepub.co.uk/journalsPermissions.nav DOI: 10.1177/1468087413485576 jer.sagepub.com Thad S Morton Abstract Swirling flow fields in combustion chambers can be determined based on swirl ratio and a velocity profile specified along some path to the vortex center. A method is presented whereby flow fields can be constructed by applying the continuity equation in a streamline coordinate system and imposing irrotationality about the symmetry axis of the vortex ring. The swirl ratio may be specified at the vortex core, along with a velocity profile along any semi-axis of the vortex cross section. Keywords Intake swirl, in-cylinder flow, vortex, flow structure, swirl ratio Date received: 6 December 2012; accepted: 2 March 2013 Introduction Combustion engines are usually designed to generate coherent vortex structures in the cylinder during intake in order to enhance mixing. These motions are typically categorized as either swirl or tumble motion, with the term ‘‘swirl’’ referring to rotation about an axis aligned with the cylinder axis (toroidal rotation) and ‘‘tumble’’ referring to rotational motion about an axis perpendicular to the cylinder axis (poloidal rotation). The combination of swirl and tumble is a vortex ring with swirl. Swirl motion provides lower variability than tumble motion1 and more stability due to its lower decay rate.2 In fact, swirl is amplified when the flow structure is squished as the piston approaches top-dead center.3 This is due to conservation of angular momentum. Swirl in spark-ignition engines enhances atomization4 and is a key factor in engine performance,5–7 but its cyclic features have been difficult to describe.1 Pipitone and Mancuso2 showed that the swirl ratio in a cylinder could be increased from 0.3 to around 0.65 at the expense of 35% of breathing capacity. Kampanis et al.5 reported that through the use of a swirl-inducing device in a steady-flow test cylinder, a swirl ratio of 5.5 was achieved. Figure 1 shows streaklines of vortices in an internal combustion engine with negligible swirl.8,9 Gas turbine combustors rely on some type of stationary toroidal vortex to facilitate stable combustion. Understanding the primary characteristics of the mean flow in such a vortex can guide conceptual designs and computational fluid dynamics (CFD) studies. Two state-of-the-art burner concepts, namely, swirlstabilized combustors10,11 and trapped-vortex combustors,12,13 are shown in Figure 2. Vortex rings are found in a range of other phenomena, including tornado and hurricane structures, interstellar media,14 dilute atomic Bose–Einstein condensates,15 tokomaks,16 and the growth of single-wall carbon nanotubes.17 Moffatt18 gave an asymptotic solution for flow in a vortex ring without swirl and showed that a solution must exist for a vortex ring with swirl.19 Etnyre and Ghrist20,21 showed that smooth steady Euler flows in a solid torus possess closed trajectories. No exact solution has yet been found for a largecore swirling vortex ring. Currently, an assumption usually made when treating piston-engine swirl is that the flow acts as a solidbody vortex with uniform axial velocity.2 However, the actual flow in the cylinder of a piston engine is unsteady and affected by factors such as motion of the piston and the action of spray. A CFD study cannot provide, for example, a functional relationship between swirl ratio and complex geometrical changes in the flow region in the cylinder, nor can it be easily tuned to Morton 339 Figure 1. (a) Vortex structure with negligible swirl setup in an engine cylinder by the intake valve.8,9 (b) Swirling vortex ring computed by the present method. Figure 2. Gas turbine combustors utilizing stationary vortex rings: (a) swirl-stabilized combustor and (b) trapped-vortex combustor. match experimental data. Therefore, the engine designer could be benefited if, with few measurements through the combustion chamber, he or she could obtain a good understanding of what the actual flow is doing throughout the chamber. Presently no analytical method exists to accomplish this. While not all of the above complexities neglected by the usual solid-body treatment will be addressed herein, the purpose of the present work is to provide a means of estimating, with a minimal set of velocity measurements through the vortex, complete steady-flow fields in gas turbine combustors, as well as instantaneous flow fields in port-injected piston engines during intake. The work extends a method given previously for finding the velocity field in a torus with an elliptical cross section22,23 to one for which an irrotational toroidal velocity (irrotational swirl) component is present. Depending upon how the swirl is generated, this irrotationality assumption may not be out of place in studies of engine swirl. Uzkan et al., for example, reported very low net torque in some high-swirl intake ports.24,25 The present method predicts, for example, a toroidal-topoloidal frequency ratio of f3 = f2 = 7:3 : 1 for the outer streamline of the flow reported by Kampanis et al.5 to have achieved a swirl ratio of 5.5 (see Figure 5(d) and (e)). In other words, a fluid particle on the outer streamline travels 7.3 times around in the swirl direction in the time it makes one loop through the central core. This prediction made by equation (28) below takes as its input, the empirical velocity profile of equation (27). Similarly, the swirl ratios reported by Pipitone and Mancuso of 0.3 to 0.65 correspond to a toroidal-topoloidal frequency ratio range of 0:44f3 =f2 40:87. Using the present method, characteristics such as this may be checked by hand for many scenarios before detailed and lengthy CFD simulations are run. Outline of approach The present method does not attempt to solve the momentum equation throughout the domain. Rather, an experimental velocity profile along some path to the vortex center is incorporated, and the continuity equation and an irrotationality condition are used to determine the instantaneous flow throughout the remainder of the domain. The steady continuity equation for general coordinate systems22,23 ∂ pffiffiffi i r gv = 0 ∂xi ð1Þ can be used for this purpose. Here, the raised index on the velocity v denotes components of a contravariant pffiffiffi tensor, and g is the determinant of the Jacobian of the transformation from any suitable coordinate system to a rectangular coordinate system. 340 International J of Engine Research 15(3) representing different streamlines, all of which are nested on the manifold M2 containing the motion. Different values of x3 correspond to different manifolds similar to M2 . Holding only x1 fixed, and allowing x2 and x3 to vary, represents a specific toric submanifold in T 3 . Equation (2) is satisfied identically by choosing a stream function c, such that Jab ∂c va = pffiffiffi b x 2 M2 x r g ∂ ð4Þ where Jab is the symplectic matrix 0 1 Jab = 1 0 Since the only nonzero velocity component in the streamlined coordinate system is to be v2 , we can set a = 2 in equation (2) and integrate, giving h( x1 , x3 ) pffiffiffi r g v2 = Figure 3. Vortex ring. In order to integrate equation (1), one of the coordinates in the coordinate system should coincide with the direction of the fluid velocity. These streamlined coordinates xi will be denoted by overbars. Not only will curves of one of the coordinates be designated as streamlines, but these streamlines will also be considered to lie entirely on a two-dimensional manifold M2 , defined by the quotient M2 = T 3 = V. (The core circle lies in the one-dimensional subspace V.) Therefore, all quantities will be independent of the coordinate direction in the subspace V of the torus T 3 (see Figure 3). For such a dissection of the flow field, equation (1) can be rewritten as two separate statements ∂ pffiffiffi a r g v = 0 xa 2 M2 for a = 1, 2 a ∂ x ð2Þ and ∂ pffiffiffi 3 r g v = 0 ∂ x3 x3 2 V ð3Þ For the vortex ring studied herein, equation (3) will be satisfied by letting v3 = 0. This does not mean, however, that the swirl velocity is assumed to be 0. Rather, swirl will be accomplished by letting the manifold M2 , on which the xk frame is embedded, deform appropriately. The closed streamlines lying on any given manifold M2 never leave that manifold. Flow along any streamline on that manifold will be represented by increasing x2 , and the remaining coordinate, x1 , will be a constant of the motion. Therefore, v1 = 0, and the set of all points determined by holding x1 fixed will be invariant sets ð5Þ The ‘‘constant’’ of integration h is a function of at most x1 and x3 , and if a given set of streamlines is confined to the manifold M2 , we can reduce h( x1 , x3 ) to simply 1 h( x ). Comparing equations (4) and (5) reveals that x1 ). The advantage of this method lies in ∂c = ∂ x1 = h( the fact that any function h( x1 ) satisfies the continuity equation, even if h is a discontinuous function of x1 . Coordinate system The cross section of the core of the vortex ring is formed by the following coordinate system x2 (t)) x^1 = x1 a cos ( x2 (t)) + RC x^2 = x1 b sin ( 3 3 1 2 3 x , x (t), x ) x^ = x^ ( ðZÞ ð6Þ (R) ð7Þ (u) ð8Þ Here, a and b are, respectively, the semi-major and semi-minor axes of the elliptical cross section of the vortex, and RC is the distance from the central axis to the core circle of the vortex ring. Notice that in the barred coordinate system, only x2 varies with time, and x1 and x3 remain constant as the fluid particle travels. This coordinate system yields a vortex ring with an elliptical cross section defined by the following bounds x1 4 x1max = 1) on the dimensionless variables xk : (04 2 3 and ( p \ x , x 4p). The core circle of the torus is given by x1 = 0, and the outer surface by x1 = 1. Streamtubes, described by curves of constant x1 , are concentric ellipses. The transformation is completed by relating the cylindrical coordinates x^k to those in a rectangular coordinate system, as follows 9 x1 = x^2 (t) cos (^ x3 (t)) = ð9Þ x2 = x^2 (t) sin (^ x3 (t)) ; 1 3 x = x^ Morton 341 The manifold on which the velocity field in equation (5) is defined will be allowed to deform so as to introduce a toroidal velocity component. A toroidal velocity will arise as soon as the shape of the manifold M2 in Figure 3 is distorted from planar, and it will also be a function of the velocity v2 on that manifold. A description of this manifold will be sought by letting all toroidal motions arise by a deformation of the manifold. Fortunately, in spite of the deformation p introduced ffiffiffi into the manifold, the Jacobian determinant g appearing in equation (5) simplifies to pffiffiffi ð10Þ g = x1 abR where F( x1 , x3 ) = x3 . Therefore, by incorporating equation (10) and the assumption of constant density along streamlines, we arrive at the following for equation (8) Z 1 c1 rx1 ab 1 2 d x + x3 , v ^ =0 ð15Þ x^3 = h R due to significant cancellation of terms. It is, in fact, independent of both ∂^ x3 = ∂ x1 and ∂^ x3 = ∂ x2 . For the cylindrical coordinate system, the Jacobian of the transpffiffiffi pffiffiffiffiffiffi formation is g^ = g^33 = R. The remaining two coordinates x^1 and x^2 are given by equations (6) and (7). The resulting manifold defined x2 is deformed according to equation (15). That by x1 3 is, the coordinate x^3 (of the cylindrical system) of any fluid particle is given by equation (15). where the integral is given by Z 0 1 2 1 1 2 2 BRC tan x =2 + x bC d x = qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi atan@ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi A R 2 2 RC 2 ( RC 2 ( x1 b) x1 b) ð16Þ Fluid particle trajectories A condition can be placed on the velocity field in the vortex ring by requiring that the vorticity about the central symmetry axis be 0. The component of the vorticity tensor corresponding to the direction of the symmetry axis (the z direction in Figure 3) is 1 ∂ ∂ p p 1 v ^ ¼ pffiffiffi g^3p v^ 3 g^2p v^ ð11Þ g^ ∂^ x2 ∂^ x where v^3 = d^ x3 = dt, and eijk is the permutation symbol, equal to 1 when i, j, and k form a cyclic permutation, 1 when anticyclic, and 0 otherwise. Since the cylindrical coordinate system is orthogonal, only diagonal components of the metric tensor g^in remain. If the flow is irrotational about the symmetry axis, (11) simplifies to 1 ∂ v ^ 1 ¼ pffiffiffi 2 g^33 v^3 ¼ 0 g^ ∂^ x Velocity field The velocity distribution along streamlines lying on the manifold will satisfy continuity and therefore be given by equation (5). The function h( x1 ) appearing in equations (5) and (15) can be determined by specifying the magnitude of the physical velocity profile along a semiaxis of the vortex ring core. This physical velocity is first related to the streamline component v2 of the velocity tensor, as follows pffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffi v = vk vk = gki vi vk = g22 v2 ð17Þ The component g22 of the metric tensor must be computed from ds2 = c1 R2 ð12Þ Notepffiffiffiffiffiffi that the physical velocity component is v^(3) = g^33 v^3 = R^ v3 . Therefore v^(3) = c1 R ð13Þ Using the fact that v^i = vk ∂^ xi =∂ xk , we may write v^3 = v2 ∂^ x3 =∂ x2 , so that equation (12) becomes Another integration yields Z pffiffiffi c1 r g 2 d x + F( x1 , x3 ) x^3 = 1 3 R2 h( x , x ) = 3 X ∂xk ∂^ xi k xp q j ∂x ∂^ dx dx = gjq dxj dxq p i ∂ j q x ∂^ x ∂ x ∂^ x k=1 where ! 3 X ∂xk ∂xk ∂^ xi ∂^ xp ∂^ xi ∂^ xp ^ = g gjq = ip xp ∂ xj ∂ xq ∂ xj ∂ xq xi ∂^ k = 1 ∂^ ð18Þ Therefore, by taking the indicated derivatives of equations (6), (7), (15), and (9), one arrives at the following relation for g22 2 2 2 2 c1 r x1 ab 2 2 2 x ) a sin ( x ) + b cos ( x) + g22 = ( h( x1 ) ð19Þ 1 2 3 ∂^ x c1 = 2 2 ∂ x2 v R dxk dxk k=1 Integrating once gives the component v^3 of the velocity tensor v^3 = 3 X ð14Þ Using equation (19), the magnitude v of the physical velocity may now be evaluated on the semi-axis given by, say, x2 = p=2, as follows 342 International J of Engine Research 15(3) pffiffiffiffiffiffi h g22 pffiffiffi 2 r g ðx2 = p=2Þ sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi c1 rab 2 h( x1 ) = a2 + 1 h( x ) rabRjp=2 So by equation (13), on the outermost streamline where x1 = 1; v jp = ð20Þ so that 1 h( x )=rb rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi vjp=2 (RC + x1 b) 2 (c1 )2 ð21Þ Since h is only a function of x1 , it will satisfy the continuity equation. The constant c1 , according to v(3), where v^(3) is the physical equation (13), is c1 = R^ swirl (toroidal) velocity. The velocity given by equation (20) however, is the magnitude of the physical velocity, which includes the swirl component. The swirl ratio SI is defined as the ratio of the swirl (toroidal) velocity v^(3) to the poloidal velocity component v^(2) at the minimum radius of the vortex ring v^(3) v^I (3) ð22Þ SI = [ v^I (2) v^(2)(x1 = 1, x2 = p) 2 (Note that at the minimum radius, the poloidal velocity component v^(2) is in the axial direction, so this definition of swirl ratio coincides with the usual definition at the minimum radius.) And at the minimum radius vI 2 = v^I (2)2 + v^I (3)2 1 RI vO = pffiffiffi = vI RO 2 The velocity components throughout the vortex remain such that irrotationality is maintained about the central symmetry axis. Figures 4 and 5 show vortex rings that are irrotational about their symmetry axis. Their trajectories are computed from equations (6), (7), (15), and (9). (The vortices in Figure 2 were also generated by the present method.) Low-velocity regions in the figures can be identified by a general increase in the spacing between streamlines. From this observation, it is clear that the velocity decreases with the increasing radius. For clarity, the toroidal-to-poloidal frequency ratios, f3 = f2 , of the vortex rings shown in the figures are near small rational numbers. For plotting purposes, the trajectories are transformed to a rectangular coordinate system using equation (9). The inverse tangent function appearing in equation (16) is continuous in the range (p \ x2 \ p), so for plotting purposes, when this range is exceeded, x2 can be reset to p, and x3 can be set to whatever value is necessary in order for equation (15) to return the same value of x^3 that it had before the reset. This will ensure continuity of the streamline plots. so using equation (22), the constant c1 can be written as c1 = v^I (3) RI = SI v^I (2) RI ð23Þ that is, as the product of the inner radius RI with the swirl component of the physical velocity there. If vI is easier to measure in practice, then the constant may be written as c1 SI vI RI = pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 1 + SI 2 Frequency A relation for the poloidal frequency f2 can be found by integrating equation (5) over one period T2 , as follows 2p ð ð24Þ pffiffiffi 2 g d x = T2ð ( x1 ) h( x1 ) dt r 0 0 The velocity magnitude is obtained by substituting The period will, in general, depend upon x1 , which equation (24) into equation (21), then equation (21) remains fixed throughout the integration above. into equation (5), and finally equations (5) and (19) Therefore, by equations (10) and (7) into equation (17). This gives sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi h ih i2 2 b2 i 1 (SI vI RI )2 h x2 ) + ba cos2 ( x2 ) vjp=2 (RC + x1 b) + 1 x2 ) ð25Þ sin2 ( cos2 ( v( xi ) = a R 1 + SI 2 The function vjp=2 in equations (21) and (25) can be any function of x1 , determined empirically. Specifying this function determines only the velocity magnitude from the eye of the vortex ring to the outer radius. The components of the velocity at the minimum radius are dictated by the swirl ratio SI . In the figures to follow, the following function was used for the velocity magnitude from the core circle outward v jp=2 = 1 2 (1 + x1 ) ð26Þ 1 Z2p x ab 2 h( x1 ) T2 ( x = x2 ) + RC d x1 ) x1 b sin ( r 0 The integration gives h( x1 ) 2p RC = x1 ) T2 ( r x1 ab Morton 343 Figure 4. Each vortex ring contains the trace of two streamlines: x1 = 0:2 and x1 = 1:0. The frequency ratio f3 =f2 refers to that of the streamline x1 = 1:0. RC = 0:1, RI = 0:02, a=b = 1:0, RO = (2RC RI ) = 0:18. (a) SI = 0:1074, f3 =f2 ’ 1=7; (b) SI = 0:1504, f3 = f2 ’ 1=5; (c) SI = 0:1876, f3 = f2 ’ 1=4; (d) SI = 0:2509, f3 = f2 ’ 1=3; (e) SI = 0:50, f3 =f2 ’ 1=3; and (f) SI = 0:7508, f3 =f2 ’ 1. ) f2 ( x1 ) = 1 h( x1 ) 1 2p r x abRC ð27Þ If the ratio of the frequency of toroidal rotation f3 to that of poloidal rotation f2 is rational, the streamline will be a closed loop. Doubling the aspect ratio of the vortex doubles the ratio f3 = f2 , all else being equal. By setting the frequency ratio near, but not equal to, small rational numbers, a spreading of neighboring streamlines is achieved. This provides a qualitative depiction of the acceleration of the fluid near the core. The most prominent set of frequency harmonics in the vortices can be found with the relation SI ’ 3 b f3 4 a f2 ð28Þ 344 International J of Engine Research 15(3) Figure 5. Each vortex ring contains the trace of two streamlines: x1 = 0:2 and x1 = 1:0. The frequency ratio f3 =f2 refers to that of the streamline x1 = 1:0. RC = 0:1, RI = 0:02, a=b = 1:0, RO = (2RC RI ) = 0:18. (a) SI = 1:1253, f3 =f2 ’ 3=2; (b) SI = 1:5026, f3 =f2 2; (c) SI = 2:9942, f3 = f2 ’ 4; (d) SI = 4:521, f3 = f2 ’ 6; (e) SI = 6:3859, f3 =f2 ’ 17 =2; and (f) SI = 10:505, f3 =f2 ’ 14. where f3 = f2 is a simple rational number. This relation is valid for x1 = 1 (the outer surface of the vortex) with RC , RI , and RO as given in the figure captions. However, other frequency harmonics that do not conform to equation (28) also exist, as evidenced by the vortex in Figure 4(e). Conclusion Flows throughout vortex rings with swirl can be estimated by specifying the velocity magnitude along some semi-axis of the vortex cross section, applying the continuity equation throughout, and imposing irrotationality about the symmetry axis of the torus. The flows found may be useful in understanding and modeling practical flows in piston-engine cylinders, gas turbine combustors, and other industrial settings. Funding This research received no specific grant from any funding agency in the public, commercial, or not-for-profit sectors. Morton References 1. Li Y, Zhao H, Leach B, et al. Characterization of an incylinder flow structure in a high-tumble spark ignition engine. Int J Engine Res 2004; 5: 375–400. 2. Pipitone E and Mancuso U. An experimental investigation of two different methods for swirl induction in a multivalve engine. 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