Indian Journal of Chemical Technology Vol. 11, January 2004, pp. 103-107 Effect of some nitrogen and sulphur based synthetic inhibitors on corrosion inhibition of mild steel in acid solutions M A Quraishi* & R Sardar Corrosion Research Laboratory, Department of Applied Chemistry, Faculty of Engineering & Technology, Aligarh Muslim University, Aligarh 202 002, India Received 10 September 2002; revised received 23 May 2003; accepted 26 June 2003 Three organic inhibitors namely, 5-mercapto-3-butyl-4-salicylidineimino-1,2,4-triazole (MBST), 5-mercapto-3-butyl-4benzylidineimino-1,2,4-triazole (MBBT) and 5-mercapto-3-butyl-4-cinnamylidineimino-1,2,4-triazole (MBCT) were synthesized in the laboratory and their influence on the inhibition of corrosion of mild steel (MS) in aqueous solutions containing 1N HCl and 1N H2SO4 was investigated by weight loss and potentiodynamic polarization techniques. The inhibition efficiency (IE) of these compounds was found to vary with concentration, temperature and immersion time. Good inhibition efficiency (IE) was evidenced in both acid solutions. The adsorption of these compounds on the steel surface for both acids was found to obey Temkin’s adsorption isotherm. The potentiodynamic polarization data have shown, that, compounds studied are mixed type inhibitors in both the acid solutions. IPC Code: C23F11/10; C22C38/00 Most of the commercial inhibitor formulations are found to include aldehydes and amines as essential ingredients1,2. Turbina et al.3 have observed that condensation products of carbonyls and amines which are known as anils or Schiff’s bases give higher inhibition efficiency than that for constituent carbonyls and amines. Desai and co-workers4 have studied few Schiff’s bases (derived from aromatic aldehydes and amines) as corrosion inhibitors for mild steel in HCl. They found that the inhibition efficiency for the investigated Schiff’s bases is much greater than that for corresponding amines and aldehydes. These observations have actually led to the synthesis of a few anils by condensing a few substituted iminotriazoles and salicylaldehydes with a view to evaluate their inhibiting properties on the corrosion of mild steel. The inhibition efficiency for all the inhibitors was found to be greater than that for the corresponding amines and salicylaldehyde5. The influence of 5-mercapto-3-butyl-4-salicylidineimino-1,2,4-triazole (MBST), 5-mercapto-3-butyl-4benzylidineimino-1,2,4-triazole (MBBT) and 5mercapto-3-butyl-4-cinnamylidineimino-1,2,4-triazole (MBCT) on corrosion of mild steel in 1N HCl and 1N H2SO4 is being reported here The choice of these inhibitors is based on the considerations such as (a) these can be synthesized conveniently from relatively ________ *For correspondence (E-mail: [email protected]; Fax: 0091+571+700528) cheap raw materials, (b) the presence of lone pair of electron on heteroatoms, and (c) π-electrons of the benzene ring in these compounds are likely to induce greater adsorption of the compounds on the surface leading to higher efficiency. Experimental Procedure Inhibitors The inhibitors were synthesized in the laboratory, following the procedure described earlier6 and compounds were characterized through their spectral data and their purity was confirmed by thin layer chromatography (TLC). Name, structural formula, melting point and molecular weight of the condensation products are given in Table 1. Table 1—Name and molecular structures of the compounds used N H9C4 N N N 1. R = C6H4OH 2. R = C6H5 3. R = C6H5CH=CH SH CH R (5-mercapto-3-butyl-4-salicylidineimino-1,2,4-triazole MBST); mol.wt = 276; melting point = 125°C (5-mercapto-3-butyl-4- benzylidineimino-1,2,4-triazole (MBBT); mol.wt = 260; melting point =110°C (5-mercapto-3-butyl-4- cinnamylidineimino-1,2,4-triazole (MBCT); mol.wt = 286; melting point =132°C INDIAN J. CHEM. TECHNOL., JANUARY 2004 104 Electrolyte The mild steel strips having composition, (wt %): 0.14% C, 0.35% Mn, 0.17% Si, 0.025% S, 0.03% P and balance Fe were used for weight loss and electrochemical studies. Strips were mechanically polished with emery papers of 1/0, 2/0, 3/0 and 4/0 grade and degreased with trichloroethylene. commercially available lacquer (lakme) with an exposed area of 1.0 cm2 were used and the experiments were carried out at temperature (28±2°C). Equilibrium time leading to steady state of the specimens was 30 min. Scan rate in potentiodynamic experiment was 1mV/s. Potentiodynamic polarization studies were carried out using an EG & G Princeton Applied Research (PAR) potentiostat/galvanostat (model 173), a universal programmer (model 175) and an X-Y recorder (model RE0089). A platinum foil was used as auxiliary electrode and a saturated calomel electrode (SCE) was used as reference electrode. Weight loss studies Results and Discussion The aggressive solutions used were made of AR grade 35% HCl and 98% H2SO4. Appropriate concentrations of acids were prepared using bidistilled water. The concentration range of inhibitor employed was 100 to 500 ppm in both the acids. Specimens The mild steel strips of size [2.0×2.0×0.025] cm were used for weight loss measurement studies. Weight loss measurement studies were carried out at 28°C for 3 h in 1N HCl and 1N H2SO4 acid solutions. The experiments were performed as per ASTM G 3172 method described previously7. Weight loss studies For potentiodynamic polarization studies, mild steel strips of same composition, coated with The values of percentage inhibition efficiency (IE) and corrosion rate (CR) obtained from weight loss method at different concentrations of these compounds are given in Tables 2 a & b. It is seen that all these compounds inhibit corrosion of mild steel in both 1N HCl and 1N H2SO4 at all concentrations under study. It was observed to increase progressively with increase in concentration of the added inhibitor. Table 2a—Corrosion parameters for mild steel in aqueous solution of 1N H2SO4 in absence and presence of different concentrations of various inhibitors from weight loss measurements at 25°C for 3 h Table 2b—Corrosion parameters for mild steel in aqueous solution of 1N HCl in absence and presence of different concentrations of various inhibitors from weight loss measurements at 25°C for 3 h Electrochemical polarization measurement Inhibitor concentration (ppm) Weight loss (mg) IE (%) CR (mmpy) Inhibitor concentration (ppm) Weight loss (mg) IE (%) CR (mmpy) 1N H2SO4 MBST 25 50 100 200 300 400 500 MBBT 25 50 100 200 300 400 500 MBCT 25 50 100 200 300 400 500 166.2 0.00 61.74 93.4 0.00 34.69 41.5 38.2 33.2 21.6 13.3 9.9 3.9 75.0 77.0 80.0 87.0 91.9 94.0 97.6 15.42 14.19 12.33 8.02 4.94 3.67 1.45 32.7 27.9 23.3 19.6 15.8 13.0 11.1 64.9 70.1 75.0 79.0 83.1 86.1 88.1 12.15 10.36 8.66 7.28 5.87 4.83 4.12 29.8 23.2 18.7 16.6 9.9 5.8 2.8 82.0 86.0 88.7 90.0 94.0 96.5 98.3 11.07 8.62 6.95 6.17 3.68 2.15 1.04 29.8 23.3 20.5 14.0 11.2 9.3 6.5 68.1 75.0 78.0 85.0 88.0 90.0 93.0 11.07 8.66 7.61 5.20 4.16 3.45 2.41 22.5 19.9 17.1 13.2 8.3 3.3 1.6 86.4 88.0 89.7 92.0 95.0 98.0 99.0 8.36 7.39 6.35 4.90 3.08 1.22 0.59 1N HCl MBST 25 50 100 200 300 400 500 MBBT 25 50 100 200 300 400 500 MBCT 25 50 100 200 300 400 500 20.5 19.6 17.8 12.5 8.3 5.6 3.5 78.0 79.0 80.9 86.6 91.1 94.0 96.2 7.61 7.28 6.61 4.64 3.08 2.08 1.30 QURAISHI & SARDAR: EFFECT OF NITROGEN AND SULPHUR INHIBITORS ON CORROSION OF MILD STEEL Maximum inhibition efficiency of each compound was achieved at 500 ppm and a further increase in concentration did not cause any appreciable change in the performance of the inhibitor. The variation of inhibition efficiency with increase in acid concentration is shown in Figs 1a & 2a, it is clear that the increase of acid concentration from 1 to 3N did not cause significant changes in inhibition efficiency values, thereby, suggesting that all the compounds are effective corrosion inhibitors in acid solutions over this concentration range. The influence of temperature on inhibition efficiency is shown in Figs 1b & 2b. It is observed that inhibition efficiency for all the compounds did not change significantly with increase in temperature from 30-50°C. The effect of immersion time on inhibition efficiency is shown in Figs 1c & 2c. It is found that increase in immersion time from 3 to 24 h did not show any significant changes in inhibition efficiency values. The values of activation energy (Ea) were calculated using the Arrhenius equation8-9, ln (r2 /r1 ) = −Ea ΔT / ( R ×T2 × T1) 105 where r1 and r2 are corrosion rates at temperature T1 and T2 respectively, ΔT is the difference in temperature (T1 – T2). The free energy of adsorption (ΔGads), at different temperatures was calculated from the following equation, ΔGads = −RT ln (55.5K) and K is given by K = θ/C (1−θ) where θ is degree of coverage on the metal surface, C is the concentration of inhibitor in mol/L and K is equilibrium constant. The values of Ea and ΔGads are given in Table 3. The low and negative values of ΔGads indicated the spontaneous adsorption of inhibitors on the surface of mild steel. The negative values of ΔGads also suggest the strong interaction of the inhibitor molecules with the mild steel surface10-11. Application of adsorption isotherm A plot of θ versus log C gave straight lines in both the acid solutions (Figs 3a and 3b). This showed that Acid concentration (N) Acid concentration (N) Fig. 1a—Variation of inhibition efficiency with acid concentration in 1N H2SO4 (1, MBST; 2, MBBT; 3, MBCT) Fig. 2a—Variation of inhibition efficiency with acid concentration in 1N HCl (1, MBST; 2, MBBT; 3, MBCT) Solution temperature (°) Solution temperature (°) Fig. 1b—Variation of inhibition efficiency with solution temperature in 1N H2SO4 (1, MBST; 2, MBBT; 3, MBCT) Fig. 2b—Variation of inhibition efficiency with solution temperature in 1N HCl (1, MBST; 2, MBBT; 3, MBCT) INDIAN J. CHEM. TECHNOL., JANUARY 2004 106 Immersion time (h) Fig. 1c—Variation of inhibition efficiency with immersion time in 1N H2SO4 (1, MBST; 2, MBBT; 3, MBCT) Fig. 3a—Temkin’s adsorption isotherm plots for the adsorption of various inhibitors in 1N H2SO4 (1, MBST; 2, MBBT; 3, MBCT) Immersion time (h) Fig. 2c—Variation of inhibition efficiency with immersion time in 1N HCl (1, MBST; 2, MBBT; 3, MBCT) Table 3—Activation energy (Ea) and free energy of adsorption (ΔGads) for mild steel in 1N H2SO4 and 1N HCl in the absence and presence of various inhibitors −ΔGads (KJ/mol) 30°C 40°C 50°C Inhibitor concentration (ppm) Ea (KJ/mol) 1N H2SO4 MBST MBBT MBCT 29.56 13.02 4.99 11.46 — 40.74 41.66 42.84 — 42.58 43.80 44.68 — 44.56 46.28 48.00 1N HCl MBST MBBT MBCT 53.84 32.71 61.69 59.64 — 37.50 38.76 40.48 — 39.39 41.16 42.21 — 41.45 46.28 46.57 the adsorption of these compounds on the mild steel in 1N HCl and 1N H2SO4 obeyed Temkin's adsorption isotherm, supporting the hypothesis that corrosion inhibition by these compounds results from adsorption on the metal surface. Potentiodynamic polarization studies The polarization behaviour of mild steel in 1N HCl and 1N H2SO4 in absence and presence of 500 ppm inhibitor concentration is shown in Figs 4a and 4b. Electro-chemical parameters such as corrosion current Fig. 3b—Temkin's adsorption isotherm plots for the adsorption of various inhibitors in 1N HCl (1, MBST; 2, MBBT; 3, MBCT; 4, CPT) density (Icorr) and corrosion potential (Ecorr) calculated from Tafel plots are given in Table 4. It is observed that presence of these compounds lowers Icorr values. Maximum decrease in Icorr was observed for MBCT indicating that MBCT is most effective corrosion inhibitor among the studied condensation products. Similar trend was observed by weight loss method. It is also observed from the Table 4 that there is no significant change in Ecorr values of inhibited and uninhibited systems suggesting that the inhibitors are mixed type in nature. Mechanism of inhibition Inhibition of corrosion of mild steel in acidic solutions by these compounds can be explained on the basis of adsorption. These compounds inhibit the corrosion by controlling both the anodic and cathodic reactions. In acidic solutions, these compounds exist as protonated species. These protonated species may be adsorbed on the cathodic sites of the mild steel and decrease the evolution of hydrogen. The adsorption of QURAISHI & SARDAR: EFFECT OF NITROGEN AND SULPHUR INHIBITORS ON CORROSION OF MILD STEEL 107 Table 4—Electrochemical polarization parameters for the corrosion of mild steel in 1N H2SO4 and 1N HCl containing optimum concentration of various inhibitors at 28±2°C Fig. 4a—Potentiodynamic curves for mild steel in 1N H2SO4 in the presence and absence of 500 ppm of various inhibitors (1, 1N H2SO4; 2, MBST; 3, MBBT; 4, MBCT) Fig. 4b—Potentiodynamic curves for mild steel in 1N HCl in the presence and absence of 500 ppm of various inhibitors (1, 1N HCl; 2, MBST; 3, MBBT; 4, MBCT) these molecules on anodic sites occurs through πelectrons of aromatic rings and lone pair of electrons of nitrogen and sulphur atoms which may decrease anodic dissolution of mild steel12. Among the compounds investigated in the present study, MBCT has been found to give the best performance as corrosion inhibitor. This can be explained on the basis of the presence of an additional π-bond between carbon atoms (−C = C−) in conjugation with aromatic ring. These extensively delocalised π-electrons favour greater adsorption on the metal surface as compared to other compounds. The better inhibition efficiency observed in 1N H2SO4 than in 1N HCl may be attributed to the differences in adsorption of chloride and sulphate ions. The chloride ions, which are strongly adsorbed on the metal surface, leave less space for the inhibitor molecules to adsorb. In Inhibitor concentration (ppm) Ecorr (mV) Icorr (mA cm-2) IE (%) 1N H2SO4 MBST MBBT MBCT −550 −550 −560 −540 0.36 0.10 0.072 0.036 0.00 72.2 80.0 90.0 1N HCl −596 0.35 0.00 MBST MBBT MBCT −600 −586 −610 0.11 0.088 0.07 68.8 74.8 80.0 contrast, lower adsorption of sulphate ions on the metal surface permits more space for the adsorption of inhibitor molecules and enhances inhibition of corrosion13. Conclusions Thus, from the above observations, it may be concluded that, (i) all the triazole based compounds acted as efficient corrosion inhibitors up to 3N HCl and 3N H2SO4 acid solutions, (ii) all the compounds inhibited corrosion of mild steel by adsorption on the metal surface, (iii) adsorption of these triazole based inhibitors on the mild steel surface in both the acid solutions obeyed Temkin's adsorption isotherm, and (iv) all the compounds examined acted as mixed-type inhibitors in both 1N HCl and 1N H2SO4. 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