Solid State Ionics 172 (2004) 135 – 138 www.elsevier.com/locate/ssi Performance of vanadium–molybdenum mixed oxide catalysts in selective oxidation of hydrogen sulfide containing excess water and ammonia Bong-Guk Kim a, Wol-Don Ju a, Il Kim a, Hee-Chul Woo b, Dae-Won Park a,* a Division of Chemical Engineering, Department of Chemical Engineering, College of Engineering, Pusan National University, Janjun-Dong, Kumjung-ku, Busan 609-735, South Korea b Department of Chemical Engineering, Pukyung National University, Busan 608-739, South Korea Received 9 November 2003; received in revised form 30 January 2004; accepted 5 February 2004 Abstract The selective oxidation of hydrogen sulfide containing excess water and ammonia was studied over V2O5/TiO2 and Mo – V – O/TiO2 catalysts. Ammonia reacted either with H2S or SO2, produced from the oxidation of H2S. Water vapor promoted the reaction of ammonia and SO2. Mo – V – O/TiO2 catalysts showed very high H2S conversion without any considerable emission of SO2. Temperature-programmed studies [temperature-programmed reduction (TPR) and temperature-programmed oxidation (TPO)], X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS) analyses revealed that the high catalytic performance of Mo – V – O/TiO2 catalysts originated from the high redox capacity of vanadium molybdate phase. D 2004 Elsevier B.V. All rights reserved. PACS: 81.07.Bc; 81.16.Hc; 81.20.Fw; 82.33.Pt Keywords: Hydrogen sulfide; Selective oxidation; Mo – V – O/TiO2; Ammonia 1. Introduction In recent years, a great deal of effort has been put into research on new processes to treat hydrogen sulfide in the tail gas from a Claus plant or from other emission sources. Commercially developed procedures include titanium-based catalysts in MODOP process [1] and iron-based catalysts in Super Claus process [2 –4]. In our previous works [5,6], we reported very high activities of TiO2 and V2O5 catalysts in the selective oxidation of hydrogen sulfide to elemental sulfur. Some binary metal oxides, such as Bi – V –O [7] or Fe –Cr – O [8], have also been reported as catalysts for the gas phase conversion of H2S to sulfur. Li et al. [9,10] reported V –Mo, V – Bi, V –Mg, Fe – Sn, and Fe– Sb mixed oxide catalyst systems for this reaction. Although vanadium – molybdenum catalyst has recently been studied for the oxidation of hydrogen sulfide to elemental sulfur [11], no information is available about the use of this catalyst system for the selective oxidation of H2S containing NH3 and excess water. A mixed gas of * Corresponding author. Tel.: +82-51-510-2399; fax: +82-51-512-8563. E-mail address: [email protected] (D.-W. Park). 0167-2738/$ - see front matter D 2004 Elsevier B.V. All rights reserved. doi:10.1016/j.ssi.2004.02.043 H2S, NH3, and water vapor is released from steel smelting processes where the H2S from coke ovens is generally scrubbed and concentrated using aqueous ammonia solution. However, the separation of H2S from the solution is not perfect and the remaining aqueous ammonia stream contains about 2% H2S, which in turn causes the SOx emission problem during incineration. In this study, we report a new vapor phase catalytic process for the selective conversion of H2S in the stream containing both ammonia and water. We examined the performance of Mo –V – O supported on TiO2 for this reaction system. 2. Experimental V2O5/TiO2 and Mo –V –O/TiO2 catalysts were prepared by an evaporation method. The precursors of vanadium and molybdenum were ammonium metavanadate and ammonium molybdate, respectively. The support was TiO2 (JRCTiO2, anatase, 17.1 m2/g), supplied by the Japan Reference Catalyst Committee. Oxalic acid, 5 wt.%, (Tedia) was used to easily dissolve the vanadium precursor. After evaporation at 80 jC, samples were dried at 110 jC overnight and calcined at 500 jC for 5 h. 136 B.-G. Kim et al. / Solid State Ionics 172 (2004) 135–138 The surface area of the catalyst was measured by N2 adsorption method using the BET technique (ASAP 2000; Micromeritics). The phase analysis was performed by using an X-ray diffraction (XRD) crystallography with Cu-Ka radiation (DMAX 2400; Rigaku). X-ray photoelectron spectroscopy (XPS) analyses were carried out by using an X-ray photoelectron spectrometer (ESCALAB 220; VG) with monochromatic Al-Ka radiation. In order to investigate the phase cooperation mechanism, temperature-programmed reduction (TPR) and temperature-programmed oxidation (TPO) were also carried out. Reaction tests were carried out in a continuous flow fixed-bed reactor. The content of effluent gas was analyzed by a gas chromatograph (HP 5890) equipped with a thermal conductivity detector and a 1.8-m Porapak T column (80 –100 mesh) at 100 jC. The conversion of H2S and the selectivity to SO2, S, and ATS are defined as follows: Conversion of H2 S ðX Þ ¼ ½H2 Sinlet ½H2 Soutlet 100ð%Þ ½H2 Sinlet Selectivity ðSÞ to a special product ðSO2 ; S; ATSÞ ¼ ½Productoutlet 100ð%Þ ½H2 Sinlet ½H2 Soutlet For the calculation of ATS selectivity, moles of ATS were multiplied by a factor of 2 because 1 mol of ATS can be obtained from 2 mol of H2S. Table 1 Conversion of H2S and the selectivity of products for V2O5/TiO2 and Mo – V – O/TiO2 catalysts at 260 jC Catalyst X, H2S (%) S, SO (%) S, S (%) S, ATS (%) V2O5/TiO2 Mo – V – O/TiO2 (Mo/V = 0.3) Mo – V – O/TiO2 (Mo/V = 1.0) 80.0 83.5 0.0 0.0 63.5 78.4 36.5 21.6 86.0 0.0 82.3 17.7 selective oxidation of H2S containing excess water and ammonia. Fig. 1 shows the H2S conversion (X) and SO2 selectivity (S) at temperature ranges of 240 –340 jC with a feed composition of H2S/O2/NH3/H2O/He = 5/2.5/10/60/ 22.5 in volume percent and GHSV of 30,000 h-1. These data were obtained after 6 h of the reaction. Mo – V – O/TiO2 catalysts show higher H2S conversion than V2O5/TiO2, and Mo – V –O/TiO2 (Mo/V = 1) shows the highest conversion over all the temperature ranges. The addition of molybdenum oxide into V2O5/TiO2 improves the performance of the catalyst. The selectivity to SO2 is very low under 300 jC. As reported in other works [5,12], higher temperature yielded more production of SO2 and less production of elemental sulfur than low temperature did in the H2S oxidation without NH3. With the presence of NH3, the produced SO2 can react to form (NH4)2SO3, then finally produce ATS by the reactions of Eqs. (1) and (2): SO2 þ 2NH3 þ H2 O ! ðNH4 Þ2 SO3 ð1Þ 3. Results and discussion ðNH4 Þ2 SO3 þ S ! ðNH4 Þ2 S2 O3 ð2Þ Mo –V – O/TiO2 catalysts with different Mo/V ratios (0.3 and 1.0) and 5 wt.% V2O5/TiO2 catalyst were tested for the Table 1 shows the H2S conversion and selectivity to the products with Mo – V –O/TiO2 and V2O5/TiO2 catalysts at 260 jC. The addition of molybdenum oxide into the V2O5/ TiO2 increased the H2S conversion and sulfur selectivity. However, the ATS formation decreased as the added amount of molybdenum oxide increased. SO2 was not produced for all the catalysts. XRD analyses were carried out for the Mo – V – O/TiO2 catalysts; however, only the characteristic peaks of TiO2 support could be observed. V2O5, MoO3, and vanadium molybdate (Mo6V9O40) could not be detected by the XRD probably because they were highly dispersed on the TiO2 surface. Mo6V9O40 was observed for unsupported Mo – V –O catalysts, and it was converted to an amorphous compound during the selective oxidation of H2S to elemental sulfur [9]. In order to investigate the performance of Mo – V – O/ TiO2 catalysts, TPR/TPO experiments for V2O5/TiO2 and Mo – V –O/TiO2 catalysts were carried out, and the TPO results are shown in Fig. 2. It is evident that the reoxidation of the Mo –V – O/TiO2 catalysts after TPR starts at a lower temperature than does the reoxidation of the V2O5/TiO2 catalyst. This implies that the addition of molybdenum oxide increases the reoxidation property of V2O5/TiO2 due to a high oxygen dissociation capacity of MoO3. Table 2 Fig. 1. Conversion of H2S and selectivity to SO2 for V2O5/TiO2 and Mo – V – O/TiO2 catalysts at different reaction temperatures (5 vol.% H2S, 2.5 vol.% O2, 5 vol.% NH3, 60 vol.% H2O, 27.5 vol.% He, GHSV = 30,000 h1). B.-G. Kim et al. / Solid State Ionics 172 (2004) 135–138 137 Table 3 Bulk and surface composition of Mo – V – O/TiO2 catalysts before and after the reaction at 260 jC for 6 h Fig. 2. TPO profiles for V2O5/TiO2 and Mo – V – O/TiO2 catalysts. summarizes the amount of H2 and O2 consumption during TPR and TPO, respectively. Since the amounts of H2 and O2 consumption were highest for Mo –V – O/TiO2 (Mo/V = 1), one can see that this catalyst has the highest redox capacity among the tested catalysts. This may be the reason why the Mo –V – O/TiO2 (Mo/V = 1) catalyst shows the highest catalytic activity in the selective oxidation of H2S. The reducibility of the active site VOx was reported to be an important factor for determining product selectivity in alkane oxidation [13 –15]. For the selective oxidation of H2S, the VOx are the major active centers that abstract hydrogen atoms from the chemisorbed H2S on the catalyst surface [12,16]. XPS analyses were performed for V2O5/TiO2 and Mo – V – O/TiO2 catalysts. The surface V/Ti ratio of the V2O5/ TiO2 catalyst before and after the reaction was 0.090 and 0.086, respectively. These were much higher than the bulk value (0.0462) calculated from the used amount of precursors and TiO2 in the preparation of the catalyst. It means that vanadium oxide is highly dispersed on the surface of TiO2. Table 3 shows the surface concentrations of Mo –V –O/TiO2 catalysts. As we can see in the Mo/Ti values of the Mo – V – O/TiO2 catalysts, surface concentration of molybdenum was also much higher than the corresponding calculated bulk Mo/V State V/Ti Mo/Ti V/(Ti + Mo + V) Mo /(Ti + V + Mo) 0.3 0.3 0.3 1.0 1.0 1.0 Bulk BR AR Bulk BR AR 0.0474 0.079 0.123 0.0504 0.066 0.055 0.0142 0.015 0.127 0.0504 0.157 0.034 0.0447 0.0663 0.0987 0.0458 0.0539 0.0406 0.0133 0.0889 0.1019 0.0458 0.1280 0.2239 values. For Mo – V –O/TiO2 (Mo/V = 1) catalyst, the surface was enriched with molybdenum because Mo/(V + Mo) for the fresh catalyst was 0.704. The surface enrichment of molybdenum was also reported by Matralis et al. [17] for the V2O5 –MoO3/TiO2 catalyst. Total surface coverage of the titania by both active elements (Mo + V)/(Ti + Mo + V) was 0.182 for Mo –V – O/TiO2 (Mo/V = 1), much higher than the calculated value of 0.0916. The oxidation state of vanadium in V2O5/TiO2 and Mo – V – O/TiO2 catalysts is studied by XPS. Fig. 3 shows XPS spectra of V 2p3/2 for these catalysts before and after 6 h of reaction at 260 jC with the standard reactant mixture and GHSV of 30,000 h 1. The standard XPS peaks of V 2p3/2 for V5 + and V4 + are located at 517.2 and 515.9 eV, respectively. After the reaction, the XPS spectra were broadened and shifted to lower binding energy. It means that some of the fresh VOx having higher oxidation states are reduced after the reaction. The increase in full width at half maximum (FWHM) value after the reaction was 30.0%, 18.3%, and 7.8% for V2O5/TiO2, Mo – V – O/TiO2 (Mo/ V = 0.3), and Mo – V – O/TiO2 (Mo/V = 1), respectively. Therefore, Mo – V – O/TiO2 (Mo/V = 1) showed the least reduction of vanadium oxide phase during the reaction. Table 2 The consumption amount of hydrogen and oxygen in TPR and TPO experiments Catalyst TPR TPO H2 (Amol/gcat) O2 (Amol/gcat) V2O5/TiO2 Mo – V – O/TiO2 (Mo/V = 0.3) Mo – V – O/TiO2 (Mo/V = 1.0) 22.3 26.0 41.3 65.5 34.1 77.6 Fig. 3. XPS analyses of V 2P3/2 for V2O5/TiO2 and Mo – V – O/TiO2 catalysts before and after the reaction at 260 jC for 6 h. 138 B.-G. Kim et al. / Solid State Ionics 172 (2004) 135–138 4. Conclusions The selective oxidation of hydrogen sulfide in the presence of excess water and ammonia was investigated in this study. V2O5/TiO2 and Mo – V –O/TiO2 catalysts with different Mo/V ratios are tested in this reaction. Mo – V –O/TiO2 showed more improved catalytic performance than V2O5/ TiO2 did. Mo –V – O/TiO2 (Mo/V = 1) showed the highest oxygen consumption in TPO and the least degree of vanadium oxide reduction in XPS analysis. 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