3,000-6,000 lb Capacity Electric Cushion Tire Lift Trucks Adaptability Defined Talk about adaptable. With versatile Cat® lift trucks, you receive all of the performance-boosting choices you need, without the budget restraints you don’t. Many years of industry-leading design experience have been focused on providing you with this reliable, cost-effective lift truck. Standard features include an energy-efficient hydraulic system with a revolutionary valve as well as a transistorized drive controller featuring proportional regenerative braking. These lift trucks can minimize your acquisition, operating, and maintenance costs like never before. 2 Model Rated Capacity (lb) Load Center (in) Rated Capacity (kg) Load Center (mm) EC15K 3000 24 1500 500 EC18K 3500 24 1800 500 EC18KL 4000 24 1800 600 EC20K 4000 24 2000 500 EC25K 5000 24 2500 500 EC25KE 5000 24 2500 500 EC25KL 5500 24 2500 600 EC30K 6000 24 3000 500 Adaptable Solutions Get the performance you need with the cost of ownership you want— helping your operators to be more productive and your operation more profitable. 3 Advanced Hydraulic System Features High-Efficiency Control Valve A revolutionary valve—custom-tailored to meet electric lift truck operating requirements—helps propel energy efficiency to new heights, improving battery shift life. A number of compelling features are designed to assist in optimizing performance, productivity, and reliability. • Inlet Compensator This feature directs excess flow to the tank at a pressure slightly above what is required for the task. As a result, energy is not wasted operating at relief pressure as with other valves. • Flow Control The valve can be adapted to the flow requirements of the tilt and auxiliary circuits, for a more efficient, cooler-running lift truck. • Adjustable Pressure Settings Relief pressure for the auxiliary circuits can be adjusted separately from lift and tilt, assisting with compatibility for various attachments. 4 High-Efficiency Hydraulic Motors And Pumps Matched for your duty cycle, high-volume pumps and powerful motors help complete hydraulic system efficiency. To help control maintenance costs, the hydraulic motor includes a thermal protection circuit, designed to alert the operator in case of overheating. For applications focused on noise management, a pump engineered especially for low-noise operation is available as an option. The pump uses a high-volume, split-tooth design to help minimize noise pressure and keep frequency low—allowing a 36-volt lift truck to achieve a sound level of only 64.4 dB(A). 5 The performance and efficiency of the separately excited drive motor can enhance your operation by seamlessly matching a wide range of available torque and speed outputs to your application. This helps lead to improved efficiency that can result in longer battery shift life. To help keep maintenance costs low, the brush life has been improved through advances in materials composition, and a thermal protection circuit is included to moderate performance in the event of possible overheating. The horizontal line in the graph at right shows how, at a given speed, multiple torques can be produced by the motor without changing speed. Speed Separately Excited Drive Motor Torque Advanced Drive Control A General Electric SX drive controller uses Metal Oxide Semiconductor Field Effect Transistors technology to quietly deliver power to the drive motor. Along with smooth acceleration, the controller features enhanced performance on ramps with rollback control. Its solidstate design eliminates the need for direction, regenerative braking, and field-weakening contactors, which can lead to reduced maintenance costs. 6 Hydrostatic Steering System The hydrostatic steering system features tapered roller bearings and fixed-length tie rods for low maintenance. A heavy-duty, fabricated axle housing helps protect the steering cylinder from potential damage. Regenerative Braking (Using The Accelerator To Brake) When an operator switches direction lever position and depresses the accelerator pedal, the lift truck slows itself down in proportion to the position of the pedal. This helps to extend both service brake and brush life. Energy created by the drive motor during slow down is returned to the battery, resulting in cooler operation. Proportional regenerative braking (“electric braking”) is a standard feature that can help to reduce maintenance and improve operational efficiency. A sister circuit in the controller is also standard and permits auto-regenerative braking, which automatically engages regenerative braking upon the release of the accelerator pedal. 7 Interactive Displays An informative LED display is standard equipment on each lift truck. In addition to showing battery state of charge, error codes, and truck status, it can be used to change lift truck performance to match the application. Four pre-programmed modes can be chosen at the touch of a button. It can also be used as a diagnostic tool, showing 16 controller fault history events in sequence. Optional LCD Display An enhanced LCD display is an available option. Among its features are a brush wear indicator, clock, speedometer, and five-digit hour meter. It can also be used to change lift truck performance. To more precisely tailor performance to the application, the performance modes of the drive control and optional transistor hydraulic control can be selected independently. Up to 16 performance combinations are available on a lift truck equipped with transistor hydraulic control. To enhance its use as a diagnostic tool, the display tracks the time and date for each controller fault history event, thereby providing information that may help reduce maintenance costs. 8 Comfortable Seat The spacious operator’s compartment includes a comfortable seat with fully contoured seat and back cushions to help improve support and security. A cloth-covered seat and a cloth, semi-suspension seat are available as options. Replacement seat cushions are also available. Flex-Comfort Restraint System Standard on every electric Cat lift truck, the resilient section gives the operator extra freedom when turning for reverse travel. 9 Ask For A Demonstration The advantages of the 3,000-6,000 lb capacity electric cushion tire Cat lift truck become obvious with a demonstration. See strong proof that Cat lift trucks and your Cat lift truck dealer can offer you more productivitydriven benefits for a strong return on your equipment investment. Call for an appointment today. 10 SPECIFICATIONS CHARACTERISTICS CHARACTERISTICS 1 2 3 4 5 Capacity Power Tire type Wheels (x = driven) EC15K MODEL at rated load center at load center – distance diesel, gasoline, LP gas, electric cushion, pneumatic number front / rear lb kg in mm 3000 24 EC18K MODEL 1500 500 3500 24 electric cushion 2x/2 EC18KL MODEL 1800 500 4000 24 electric cushion 2x/2 1800 600 electric cushion 2x/2 DIMENSIONS 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Lift Lift with standard two-stage mast Forks Fork spacing Tilt maximum fork height with rated load maximum fork height free fork height thickness x length x width out-to-out minimum / maximum forward / backward length to fork face standard Overall width w/ wide stance drive wheels dimensions w/ wide axle with lowered mast height seat height to top of overhead guard with extended mast Minimum outside turning radius Load moment constant Minimum aisle – 90° stack – zero clearance (add load length) in in in in in in in in in in in in in in in in mm 159 4035 171 4340 171 4340 mm 130 3320 130 3320 130 3320 mm 4.5 115 4.5 115 4.5 115 mm 1.4x42x3.9 35x1070x100 1.4x42x3.9 35x1070x100 1.4x42x3.9 35x1070x100 mm 9.4/32.0 240/818 9.4/32.0 240/818 9.4/32.0 240/818 5/6 5/6 5/6 mm 78.0 1980 78.0 1980 81.0 2055 mm 37.0 945 37.0 945 38.0 970 mm 39.0 996 39.0 996 41.0 1045 mm n/a n/a n/a mm 83 2105 83 2105 83 2105 mm 43.5 1102 43.5 1102 43.5 1102 mm 86.0 2180 86.0 2180 86.0 2180 mm 180 4570 180 4570 180 4570 mm 70.5 1790 70.5 1790 72.5 1840 mm 14.8 376 14.8 376 14.8 376 mm 85.2 2165 85.2 2165 87.4 2220 PERFORMANCE 24 25 Speeds (Standard Motors) 26 28 24A 25A Gradeability (Standard Motors) Speeds (Optional Motors) 26A 28A 36V 48V 36V lift speed loaded / empty 48V 36V lowering speed loaded / empty 48V 36V loaded at 1 mph (1.6 km) 48V maximum empty 36V 48V 36V travel loaded / empty 48V 36V lift speed loaded / empty 48V 36V lowering speed loaded / empty 48V 36V loaded at 1 mph (1.6 km) 48V 36V Maximum empty 48V travel loaded / empty Gradeability (Optional Motors) mph km/h mph km/h fpm m/s fpm m/s fpm m/s fpm m/s % % % % mph km/h mph km/h fpm m/s fpm m/s fpm m/s fpm m/s % % % % 7.5/8.0 12.1/12.9 n/a 48/78 .24/.40 67/99 .34/.50 99/81 .50/.41 99/81 .50/.41 18 n/a 23 23 8.2/8.9 13.2/14.3 10.5/11.1 16.9/17.9 75/110 .38/.54 105/ 140 .53/.71 99/81 .50/.41 99/81 .50/.41 24 25 23 23 7.5/8.0 12.1/12.9 n/a 45/78 .23/.40 64/99 .32/.50 99/81 .50/.41 99/81 .50/.41 15 n/a 19 19 8.2/8.9 13.2/14.3 10.0/11.1 16.1/17.9 71/110 .36/.54 97/ 140 .49/.71 99/81 .50/.41 99/81 .50/.41 21 22 19 19 8.2/8.9 13.2/14.3 10.0/11.1 16.4/17.9 67/107 .34/.54 93/139 .47/.71 99/81 .50/.41 99/81 .50/.41 19 21 19 19 n/a n/a n/a n/a 99/81 .50/.41 99/81 .50/.41 n/a n/a n/a n/a 6200 8000 1200 2500 3725 6800 8800 1480 2320 4425 7400 9400 1940 2070 5300 WEIGHT 29 30 Empty Axle load w/minimum weight battery with rated load without load front rear front rear lb lb lb lb lb kg kg kg kg kg 2825 3750 570 1130 1690 3075 4200 660 1050 2010 3350 4250 910 940 2410 CHASSIS 31 Tire size 32 33 34 35 36 37 38 Wheelbase Tread width Ground clearance Brakes front, standard cushion tires rear cushion tires front, standard cushion tires rear, cushion tires at lowest point @ mast at center of wheelbase service parking in in in in in in in mm 18x6x12-1/8 457x152x308 18x6x12-1/8 457x152x308 18x7x12-1/8 457x178x308 mm 14x4.5x8 356x114x203 14x4.5x8 356x114x203 14x4.5x8 356x114x203 mm 46.0 1170 46.0 1170 46.0 1170 mm 31.0 793 31.0 793 32.0 818 mm 32.5 826 32.5 826 32.5 826 mm 3.0 75 3.0 75 3.0 75 mm 4.6 118 4.6 118 4.6 118 type foot-operated, hydraulic foot-operated, hydraulic foot-operated, hydraulic type hand-operated, mechanical hand-operated, mechanical hand-operated, mechanical POWERTRAIN 39 40 41 42 43 44 43A 44A 45 46 47 48 11 Battery Motors Motors (Optional) Controls Relief pressure Noise Level type maximum capacity 36V @ 6 hr. discharge rate 48V weight, minimum traction output (60 min. rating) 36/48 lift output (20% rating) 36/48 traction output (60 min. rating) 36/48 lift output (20% rating) 36/48 drive hydraulic for attachments mean value at operator’s ear Leq 36/48 Ah kWh Ah kWh lb kg HP kW HP kW HP kW HP kW type type psi bar dB(A) lead-acid 900 31.2 700 32.4 1650 750 8.2/n/a 6.1/n/a 8.2/11.6 6.2/8.8 9.6/13.4 7.1/10.0 10.0/14.1 7.5/10.5 mosfet contactor 2250 155.13 66.3 / 70.8 lead-acid 900 31.2 700 32.4 1650 750 8.2/n/a 6.1/n/a 8.2/11.6 6.2/8.8 9.6/13.4 7.1/10.0 10.0/14.1 7.5/10.5 mosfet contactor 2250 155.13 66.3 / 70.8 lead-acid 900 31.2 700 32.4 1650 750 9.6/13.4 7.1/10.0 10.0/14.1 7.5/10.5 n/a n/a mosfet contactor 2250 155.13 66.3 / 70.8 NOTE: These specifications assume the use of drive axles, tires and tilt angles specified. Any modification to specifications, or any other combination of specifications made after the shipment of the truck, requires prior written approval from Mitsubishi Caterpillar Forklift America Inc. (“MCFA”). (See ASME B56.1 Part II 4.2.) Also be advised that overall operating visibility may be affected by the mast configuration and mast options of your truck. Therefore, you may need to add ancillary [auxiliary] devices or modify your operating practices. Consult your dealer for further information. EC20K 4000 24 EC25K 2000 500 5000 24 electric cushion 2x/2 EC25KE 2500 500 5000 24 electric cushion 2x/2 2500 500 EC25KL 5500 24 electric cushion 2x/2 2500 600 EC30K 6000 24 electric cushion 2x/2 3000 500 electric cushion 2x/2 170 4335 170 4335 170 4335 170 4335 188 4745 131 3340 131 3340 131 3340 131 3340 130 3310 5.1 130 5.1 130 5.1 130 5.1 130 5.3 135 1.6x42x3.9 40x1070x100 1.6x42x3.9 40x1070x100 1.6x42x3.9 40x1070x100 1.6x42x3.9 40x1070x100 1.8x42x5 45x1070x125 9.4/32.0 240/818 9.4/32.0 240/818 9.4/32.0 240/818 9.4/32.0 240/818 9.4/32.0 240/818 5/6 5/6 5/6 5/6 5/6 82.0 2085 82.0 2085 86.0 2185 86.0 2185 89.0 2255 41.5 1055 41.5 1055 41.5 1055 43.5 1103 43.5 1103 43.5 1103 43.5 1103 43.5 1103 n/a n/a 46.0 1168 46.0 1168 46.0 1168 48.0 1218 48.0 1218 83.5 2110 83.5 2110 83.5 2110 83.5 2110 83.5 2110 46.0 1171 46.0 1171 46.0 1171 46.0 1171 46.0 1171 87.0 2210 87.0 2210 87.0 2210 87.0 2210 87.0 2210 180 4570 180 4570 180 4570 180 4570 179 4550 74.5 1890 74.5 1890 78.5 1990 78.5 1990 80.5 2045 15.5 394 15.5 394 15.5 394 15.5 394 16.0 406 90.0 2285 90.0 2285 93.9 2385 93.9 2385 96.7 2455 6.5/7.2 8.6/9.2 61/101 78/120 98/98 98/98 10.5/11.6 13.8/14.8 .31/.51 .40/.61 .50/.50 .50/.50 21 21 24 24 8.0/8.6 12.9/13.8 10.0/10.6 16.1/17.1 63/110 .32/.54 89/130 .45/.65 98/98 .50/.50 98/98 .50/.50 27 28 24 24 10.1/11.6 13.4/14.8 .28/.51 .38/.61 .50/.50 .50/.50 17 18 23 23 7.9/8.5 12.7/13.7 9.8/10.6 15.8/17.1 56/110 .28/.54 74/130 .38/.65 98/98 .50/.50 98/98 .50/.50 25 26 23 23 6.3/7.2 8.3/9.2 56/101 74/120 98/98 98/98 10.1/11.6 13.4/14.8 .28/.51 .38/.61 .50/.50 .50/.50 17 18 24 24 7.9/8.5 12.7/13.7 9.8/10.6 15.8/17.1 56/110 .28/.54 74/130 .38/.65 98/98 .50/.50 98/98 .50/.50 25 26 24 24 6.2/6.9 8.0/9.0 56/101 74/120 98/98 98/98 9.8/11.1 12.9/14.5 .28/.51 .38/.61 .50/.50 .50/.50 16 16 24 24 7.9/8.5 12.7/13.7 9.8/10.6 15.8/17.1 56/110 .28/.54 74/130 .38/.65 98/98 .50/.50 98/98 .50/.50 24 25 24 24 9.8/10.8 12.6/14.2 .26/.42 .36/.52 .50/.45 .50/.45 15 15 21 21 7.3/8.3 11.7/13.4 9.3/10.4 15.0/16.7 49/93 .25/.47 70/130 .36/.55 98/88 .50/.45 98/88 .50/.45 23 24 21 21 8100 10500 1600 3400 4750 9200 12600 1650 3675 5600 9000 12300 1740 3650 5400 9400 13100 1890 3550 5900 10400 14100 2290 3725 6700 3700 4950 750 1540 2150 6.3/7.2 8.3/9.2 56/101 74/120 98/98 98/98 4200 5900 780 1670 2525 4100 5800 820 1660 2440 4275 5900 870 1610 2675 6.1/6.7 7.8/8.8 51/82 70/102 98/88 98/88 4725 6700 1070 1680 3050 21x7x15 533x178x381 21x7x15 533x178x381 21x7x15 533x178x381 21x8x15 533x203x381 21x8x15 533x203x381 16x5x10.5 406x127x267 16x6x10.5 406x152x267 16x6x10.5 406x152x267 16x6x10.5 406x152x267 16x6x10.5 406x152x267 50.5 1280 50.5 1280 54.5 1380 54.5 1380 54.5 1380 34.5 875 34.5 875 34.5 875 35.5 900 35.5 900 35.5 900 35.5 900 35.5 900 35.5 900 35.5 900 3.0 76 3.0 76 3.0 76 3.0 76 3.0 77 4.9 124 4.9 124 4.9 124 4.9 124 4.9 124 foot-operated, hydraulic foot-operated, hydraulic foot-operated, hydraulic foot-operated, hydraulic foot-operated, hydraulic hand-operated, mechanical hand-operated, mechanical hand-operated, mechanical hand-operated, mechanical hand-operated, mechanical lead-acid 1400 48.6 1100 50.9 2200 1000 8.3/11.7 6.1/8.7 10.0/14.1 7.5/10.5 12.7/18.3 9.5/13.7 15.1/22.1 11.2/16.5 mosfet contactor 2250 155.13 66.3 / 70.8 lead-acid 1400 48.6 1100 50.9 2900 1320 8.3/11.7 6.1/8.7 10.0/14.1 7.5/10.5 12.7/18.3 9.5/13.7 15.1/22.1 11.2/16.5 mosfet contactor 2250 155.13 66.3 / 70.8 lead-acid 1400 48.6 1100 50.9 3100 1410 8.3/11.7 6.1/8.7 10.0/14.1 7.5/10.5 12.7/18.3 9.5/13.7 15.1/22.1 11.2/16.5 mosfet contactor 2250 155.13 66.3 / 70.8 lead-acid 1400 48.6 1100 50.9 3100 1410 8.3/11.7 6.1/8.7 10.0/14.1 7.5/10.5 12.7/18.3 9.5/13.7 15.1/22.1 11.2/16.5 mosfet contactor 2250 155.13 66.3 / 70.8 lead-acid 1400 48.6 1100 50.9 3100 1410 8.3/11.7 6.1/8.7 10.0/14.1 7.5/10.5 12.7/18.3 9.5/13.7 15.1/22.1 11.2/16.5 mosfet contactor 2250 155.13 66.3 / 70.8 14 Call-out numbers shown in the diagram below correspond to the first column of the specifications chart. 20 11 17 19 18 12 36 35 13 22 32 15 13 13 34 16 33 21 13 23 SAFETY STANDARDS These trucks meet American Society of Mechanical Engineers (ASME) B56.1, part III Safety Standards for powered industrial trucks. UL-Classified by Underwriters Laboratories, Inc., as to fire and electric shock hazard only. Types E, EE (optional), Industrial Trucks. Users should be aware of, and adhere to, applicable codes and regulations regarding operator training, use, operation and maintenance of powered industrial trucks, including: • ASME B56.1, part II. • NFPA 505, fire safety standard for powered industrial trucks - type designations, areas of use, maintenance and operation. • Occupational Safety and Health Administration (OSHA) regulations that may apply. Specifications, equipment, technical data, photos and illustrations based on information at time of printing and subject to change without notice. Some products may be shown with optional equipment. BATTERY INFORMATION Model EC15K EC18K EC18KL EC20K EC25K EC25KE EC25KL EC30K Battery Compartment Size Width Length Height in mm in mm in mm 35.7 27.9 23.3 906 708 592 35.7 27.9 23.3 906 708 592 35.7 27.9 23.3 906 708 592 39.5 30.5 23.3 1003 775 592 39.5 30.5 23.3 1003 775 592 39.5 34.4 23.3 1003 875 592 39.5 34.4 23.3 1003 875 592 39.5 34.4 23.3 1003 875 592 35.5 27.8 23.2 903 705 589 35.5 27.8 23.2 903 705 589 39.4 30.4 23.2 1000 772 589 39.4 30.4 23.2 1000 772 589 39.4 34.3 23.2 1000 872 589 39.4 34.3 23.2 1000 872 589 39.4 34.3 23.2 1000 872 589 Maximum Battery Dimensions Length Width Height in mm in mm in mm 35.5 27.8 23.2 903 705 589 Battery Weight Minimum Maximum lb lb kg 1650 750 1650 750 1650 750 2200 1000 2900 1320 3100 1410 kg 2650 1200 2650 1200 2650 1200 3310 1500 3530 1600 3970 1800 3100 1410 3100 1410 3970 1800 3970 1800 Battery Specifications Connector Position Lead Length in mm B 24 B 610 24 B 610 24 B 610 24 B 610 24 B 610 24 B 610 24 B 610 24 610 13 DD u ra u ra b ibliiltiyt yA & n dS Su up p po or tr t C a t l i f t t r u c k d e a l e rs p u t Unlimited Hours Warranty covers parts and labor for one year, c u s t o m e r n e e d s f i rs t , w i t h regardless of service hours. t h e m o s t c o m p re h e n s i ve c u s t o m e r s u p p o r t p ro g ra m s Parts Fast or Parts Free Guarantee ensures next-business-day delivery of parts for all brands of lift trucks or they are free, i n t h e i n d u s t r y. including freight. Free Loaner Service Guarantee provides a lift truck until the repair is done if your lift truck is not repaired right the first time and within the quoted time. Contact your Cat lift truck dealer for complete terms and conditions of these guarantees. Cat Lift Trucks offers an extensive range of products and services. Your Cat lift truck dealer can provide options and additional visual and audible warning devices geared toward your specific applications and requirements. Operator training programs are also available to boost productivity and to help reduce the potential for product damage and personal injury. Your Cat lift truck dealer can also provide a variety of financing and leasing options to suit the needs of your business. Copyright © 2002 by MCFA. All Rights Reserved. CATERPILLAR and CAT are registered trademarks of Caterpillar Inc. CECM0007-01 1 - 8 0 0 - C AT- L I F T 05/02 Printed in U.S.A. w w w. c a t - l i f t . c o m
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