molecules Article Structure, Solubility and Stability of Orbifloxacin Crystal Forms: Hemihydrate versus Anhydrate Olimpia Maria Martins Santos 1,2 , Jennifer Tavares Jacon Freitas 2 , Edith Cristina Laignier Cazedey 2,3 , Magali Benjamim de Araújo 2 and Antonio Carlos Doriguetto 1, * 1 2 3 * Institute of Chemistry, Federal University of Alfenas, Rua Gabriel Monteiro da Silva, 700, Alfenas-MG 37130-000, Brazil; [email protected] Faculty of Pharmaceutical Sciences, Federal University of Alfenas; Rua Gabriel Monteiro da Silva, 700, Alfenas-MG 37130-000, Brazil; [email protected] (J.T.J.F); [email protected] (E.C.L.C.); [email protected] (M.B.d.A.) Faculty of Pharmacy, Federal University of Bahia, Campus Ondina, Rua Barão de Jeremoabo, 147, Ondina, Salvador-BA 40170-115, Brazil Correspondence: [email protected] or [email protected]; Tel.: +55-35-3299-1261 Academic Editors: Sohrab Rohani and Derek J. McPhee Received: 18 January 2016 ; Accepted: 23 February 2016 ; Published: 9 March 2016 Abstract: Orbifloxacin (ORBI) is a widely used antimicrobial drug of the fluoroquinolone class. In the official pharmaceutical compendia the existence of polymorphism in this active pharmaceutical ingredient (API) is reported. No crystal structure has been reported for this API and as described in the literature, its solubility is very controversial. Considering that different solid forms of the same API may have different physicochemical properties, these different solubilities may have resulted from analyses inadvertently carried out on different polymorphs. The solubility is the most critical property because it can affect the bioavailability and may compromise the quality of a drug product. The crystalline structure of ORBI determined by SCXRD is reported here for the first time. The structural analysis reveals that the ORBI molecule is zwitterionic and hemihydrated. ORBI hemihydrated form was characterized by the following techniques: TG/DTA, FTIR-ATR, and PXRD. A second crystalline ORBI form is also reported: the ORBI anhydrous form was obtained by heating the hemihydrate. These ORBI solid forms were isomorphous, since no significant change in unit cell and space group symmetry were observed. The solid-state phase transformation between these forms is discussed and the equilibrium solubility data were examined in order to check the impact of the differences observed in their crystalline structures. Keywords: orbifloxacin; crystalline structure; solubility; stability 1. Introduction Fluoroquinolones are a class of antimicrobials that are widely used in human and veterinary medicine [1–3]. This group of antimicrobial agents has significant bactericidal activity against a wide range of veterinary pathogens and Gram-negative bacteria (Escherichia coli, certain species of Enterobacter, Klebsiella, Pasteurella, Proteus, Salmonella, and Pseudomonas) and some Gram-positive bacteria, such as Staphylococcus spp., Chlamydia, Mycobacteria, Mycoplasma, and Ureaplasma spp. [2,4]. Orbifloxacin (ORBI, 1-cyclopropyl-7-[(3S,5R)-3,5-dimethylpiperazin-1-yl]-5,6,8-trifluoro-4-oxo-1, 4-dihydroquinoline-3-carboxylic acid, Figure 1), is a third-generation synthetic fluoroquinolone that has been developed exclusively for the treatment of gastrointestinal and respiratory infections in animals [1,5,6]. Molecules 2016, 21, 328; doi:10.3390/molecules21030328 www.mdpi.com/journal/molecules Molecules 2016, 21, 328 Molecules 2016, 21, 328 2 of 19 2 of 19 F O O F OH H3C N N F HN CH3 Figure Figure 1. 1. Chemical Chemical structure structure of of the the antimicrobial antimicrobial drug drug orbifloxacin. orbifloxacin. According to the According to the Merck Merck Index, Index, ORBI ORBI is is aa slightly slightly yellow yellow crystalline crystalline powder powder that that is is freely freely soluble soluble in water, soluble in methanol, and slightly soluble in ethanol, ether, ethyl acetate, and chloroform in water, soluble in methanol, and slightly soluble in ethanol, ether, ethyl acetate, and chloroform [7]. [7]. However, in the British and US Pharmacopoeias, ORBI appears as white crystals or pale yellow However, in the British and US Pharmacopoeias, ORBI appears as white crystals or pale yellow crystalline crystalline powder powder that that is is very very slightly slightly soluble soluble in in water, water, methanol, methanol, and and chloroform; chloroform; soluble soluble in in glacial glacial acetic acid; and practically insoluble in anhydrous ethanol [8,9]. acetic acid; and practically insoluble in anhydrous ethanol [8,9]. This temperature between between 15 15 ˝°C This solubility solubility was was recorded recorded at at aa temperature C and and 25 25 ˝°C C according according to to the the pharmacopeias. “Freely soluble in water” [7] means that 1 g of ORBI is soluble in 1–10 mL of solvent; pharmacopeias. “Freely soluble in water” [7] means that 1 g of ORBI is soluble in 1–10 mL of solvent; thus, thus, between between 0.1 0.1 and and 11 g g of of ORBI ORBI is is soluble soluble in in 11 mL mL of of water. water. In In contrast, contrast, “very “very slightly slightly soluble” soluble” [8,9] [8,9] means of ORBI ORBI is is soluble soluble in in 1000–10,000 1000–10,000 mL mL of of solvent; solvent; thus, thus, between means that that 11 g g of between 0.0001 0.0001 and and 0.001 0.001 g g of of ORBI is soluble in 1 mL of water [8,9]. This discrepancy can be attributed to crystalline solid state ORBI is soluble in 1 mL of water [8,9]. This discrepancy can be attributed to crystalline solid state changes, changes, since since the the British Britishand andU.S. U.S.Pharmacopoeias Pharmacopoeiasreport reportthe theexistence existenceofofpolymorphism polymorphismininthis thisAPI. API. Polymorphs least Polymorphs are are crystals crystals that that have have the the same same chemical chemical composition composition but but are are arranged arranged in in at at least two the solid solid state state [10–12]. [10–12]. However, in pharmaceutical pharmaceutical sciences used two different different forms forms in in the However, in sciences the the term term is is used with aa wider widerrange rangeofofspecies species that also includes other solid monomulticomponent of with that also includes other solid monoand and multicomponent formsforms of APIs APIs and excipients such as hydrates, solvates, amorphous, salts and co-crystals [13]. and excipients such as hydrates, solvates, amorphous, salts and co-crystals [13]. Drug phenomenon known 1960s, when when Aguiar Aguiar and and colleagues colleagues Drug polymorphism polymorphism is is aa phenomenon known since since the the 1960s, analysed analysed two two solid solid forms forms of of the the antibiotic antibiotic chloramphenicol chloramphenicol palmitate. palmitate. It It was was concluded concluded that that forms forms A A and B of chloramphenicol palmitate showed different dissolution rates and different blood levels, and B of chloramphenicol palmitate showed different dissolution rates and different blood levels, and and only form B showed adequate bioavailability for the expected therapeutic effect [14]. only form B showed adequate bioavailability for the expected therapeutic effect [14]. Thus, the different solubilities reported for ORBI may have resulted from an inadvertent analysis Thus, the different solubilities reported for ORBI may have resulted from an inadvertent analysis of different polymorphs in the powdered material. Solid forms of the same API may have different of different polymorphs in the powdered material. Solid forms of the same API may have different physicochemical properties [10,14,15]. The different intermolecular interactions among the various physicochemical properties [10,14,15]. The different intermolecular interactions among the various existing solid forms of an API can generate these differences. The solubility is the most critical property existing solid forms of an API can generate these differences. The solubility is the most critical property because it can affect the bioavailability and may compromise the development of a bioequivalent because it can affect the bioavailability and may compromise the development of a bioequivalent product [10,15–17]. The Food and Drug Administration (FDA) [18] and the International Conference product [10,15–17]. The Food and Drug Administration (FDA) [18] and the International Conference on Harmonization (ICH) [19] require preliminary and exhaustive screening studies to identify and on Harmonization (ICH) [19] require preliminary and exhaustive screening studies to identify and characterize all the polymorphic forms for each drug to avoid this problem [20]. characterize all the polymorphic forms for each drug to avoid this problem [20]. Therefore, because the polymorphism phenomenon is probable to occur for ORBI, it is very Therefore, because the polymorphism phenomenon is probable to occur for ORBI, it is very important to have access to the crystal structures of their different polymorphs and to study whether important to have access to the crystal structures of their different polymorphs and to study whether there are differences in their solubilities and other properties. These types of studies can avoid there are differences in their solubilities and other properties. These types of studies can avoid problems problems such as toxicity or therapeutic failure [10,12,21]. such as toxicity or therapeutic failure [10,12,21]. Single-crystal and powder X-ray diffraction techniques are the most suitable and commonly Single-crystal and powder X-ray diffraction techniques are the most suitable and commonly utilized tools to study and characterize polymorphs in pharmaceutical solids because they provide utilized tools to study and characterize polymorphs in pharmaceutical solids because they provide unequivocal proof of polymorphism existence [18]. Following our ongoing research to determine the unequivocal proof of polymorphism existence [18]. Following our ongoing research to determine crystal structures of APIs [21–30], we report here for the first time two crystalline structures of ORBI. the crystal structures of APIs [21–30], we report here for the first time two crystalline structures of The first ORBI crystal structure, which was determined by single-crystal X-ray diffraction, shows the ORBI. The first ORBI crystal structure, which was determined by single-crystal X-ray diffraction, ORBI molecule in a zwitterionic form. Because the crystal is a hemihydrate, this structure is termed shows the ORBI molecule in a zwitterionic form. Because the crystal is a hemihydrate, this structure the ORBI hemihydrate form. ORBI hemihydrate was characterized by thermal analysis (TG/DTA), is termed the ORBI hemihydrate form. ORBI hemihydrate was characterized by thermal analysis infrared spectroscopy, and powder X-ray diffraction. A second crystalline form, the ORBI anhydrous form obtained from the hemihydrate form by heating it, is also reported. The solid-state phase Molecules 2016, 21, 328 3 of 19 (TG/DTA), infrared spectroscopy, and powder X-ray diffraction. A second crystalline form, the ORBI anhydrous form obtained from the hemihydrate form by heating it, is also reported. The solid-state phase transformation between the ORBI anhydrous and hemihydrate forms during wetting and drying is presented. The equilibrium solubility of the hemihydrate and anhydrous forms were compared after 48 h (at 150 rpm and 25 ˝ C) in a physiological pH range (~1 to 7.5) to assess the impact of the crystal structure differences on solubility. 2. Results and Discussions 2.1. Structure Determination by Single-Crystal X-ray Diffraction Crystal data, data collection procedures, structure determination methods, and refinement results for ORBI hemihydrate form are summarized in Table 1. Table 1. Crystal data and the structures refinement for ORBI hemihydrate form. Parameter Value Empirical Formula Formula Weight (g¨mol´1 ) Temperature (K) Wavelength (Å) Crystal System Space group C19 H20 F3 N3 O3 . 1/2H2 O 404.4 150 (2) 0.71073 Orthorhombic C2221 a = 8.4713(4); b = 20.0456(7); c = 21.4550(7); α = β = γ = 90 3643.3(2) 8; 1.474 0.123 1688 0.25 ˆ 0.15 ˆ 0.10 1.90 a 29.49 ´11ď h ď 11; ´27 ď k ď 25; ´29 ď l ď28 22,842/4627 [R(int) = 0.0281] 100 Full-matrix least-squares on F2 4627/0/267 1.041 R1 = 0.0357, wR2 = 0.0883 R1 = 0.0428, wR2 = 0.0938 0.287 and ´0.202 Cell parameters (Å, ˝ ) Cell Volume (Å3 ) Z; Calc. density (g¨cm´3 ) Absorption coefficient (mm´1 ) F(000) Crystal size (mm3 ) θ-range (˝ ) Index ranges Reflexions collected/unique Completeness to θmax = 29.49 (%) Refinement method Data/restraints/parameters Goodness-of-fit on F2 R1/wR2 for I > 2σ(I) R1/wR2 for all data Largest diff. peak/hole (e¨Å³) Figure 2 is an ORTEP-3 view showing the ORBI hemihydrate form asymmetric unit. Three important structural features should be highlighted before analysing its intra- and intermolecular geometries: (a) (b) The structure is a hemihydrate (one half water molecule for each ORBI molecule), and the water oxygen atom lies in a special position (lies in the 2-fold axis parallel to the unit cell a axis) of the C2221 space group. Therefore, the two water hydrogen atoms shown in Figure 2 are crystallographic dependent by symmetry. The ORBI molecule is in its zwitterion form with the carboxylic hydrogen transferred to pyperazine nitrogen. The proton transfer was confirmed by Fourier difference maps, which show the absence of residual electron density close to the oxygen atoms of the carboxylic group and the presence of two large peaks of electronic density close to the pyperazine nitrogen, which clearly reveals the presence of two hydrogens linked to it (Figure 3). Moreover, identical bond lengths are observed for C1-O1 (1.250(3) Å) and C1-O2 (1.251(2) Å), indicating the formation of a carboxylate ion (negative charge resulting from deprotonation is delocalized between the two oxygen atoms). Molecules 2016, 21, 328 Molecules 2016, 21, 328 Molecules 2016, 21, 328 4 of 19 4 of 19 4 of 19 Figure ORTEPview viewofofORBI ORBIhemihydrate hemihydrate form form showing ellipsoids at 50% Figure 2. 2. ORTEP showingthe theatoms atomsdisplacement displacement ellipsoids at 50% Figure 2. ORTEP view of ORBI hemihydrate form showing the atoms displacement ellipsoids at 50% probability level. Non-hydrogen atoms are arbitrarily labelled and hydrogen atoms are shown as as probability level. Non-hydrogen atoms are arbitrarily labelled and hydrogen atoms are shown probability level. Non-hydrogen atoms are arbitrarily labelled and are hydrogen atoms are shown as spheres of arbitrary radii. The protonated and deprotonated moieties marked by dotted circles in spheres of arbitrary radii. The protonated and deprotonated moieties are marked by dotted circles in spheres of arbitrary radii. The protonated and deprotonated moieties are marked by dotted circles in blue and red, respectively.The Themolecules moleculeswith with C15(R),C16(S) C15(R),C16(S) configuration blue and red, respectively. configurationwas wasarbitrarily arbitrarilychosen. chosen. blue and red, respectively. The molecules with C15(R),C16(S) configuration was arbitrarily chosen. (a) (a) (b) (b) Figure 3. Residual density maps through the deprotonated (carboxylate) (a) and protonated (piperazine) Figure Residual density mapsthrough through the obtained deprotonated (carboxylate) (a) Figure 3. 3. Residual maps the deprotonated (carboxylate) (a)and andprotonated protonated (piperazine) (b) moieties fromdensity ORBI hemihydrate form, by difference Fourier synthesis. Red,(piperazine) green and (b) moieties from ORBI hemihydrate form, obtained by difference Fourier synthesis. Red,correspond green and lines show negative, and zeroobtained contours by levels, respectively. Contour levels (b)blue moieties from positive, ORBI hemihydrate form, difference Fourier synthesis. Red, green and blue lines positive, negative, and zero contours levels, respectively. Contour levels correspond −3show to 0.1 e∙Å intervals. blue lines show positive, negative, and zero contours levels, respectively. Contour levels correspond to to 0.1´3 e∙Å−3 intervals. 0.1 e¨ Å intervals. (c) Since ORBI molecule has two stereocenters (at C15 and C16) and it is crystallized in a (c) non-centrosymmetric Since ORBI moleculespace has two stereocenters (at C15 and and it isincrystallized in a group (Table 1) containing just C16) one molecule the asymmetric (c) Since ORBI molecule has two stereocenters (at C15 and C16) andjust it is one crystallized in ain non-centrosymmetric non-centrosymmetric space group (Table 1) containing molecule the asymmetric unit, its crystal structure is expected to contain a pure enantiomer [31]. However, this is not the space (Table 1) containing just one molecule in the asymmetric unit, its crystal is structure unit,group its crystal is expected to contain pure enantiomer [31]. However, the is case because thestructure piperazine ring containing theatwo stereocenters has as internal this mirrornot plane case because the ring containing the two that stereocenters has as internal plane expected toN2, contain a pure [31]. However, thisbisects is not this the case because the piperazine (through N3,piperazine and theenantiomer hydrogens linked to N3) moiety. The mirror symmetrical (through N2, N3, and the hydrogens linked to N3) that bisects this moiety. The symmetrical ring containing the two stereocenters has as internal mirror plane (through N2, N3, and nature arising from the presence of two stereogenic centres with identical substitution but oppositethe nature arising fromtothe presence of two stereogenic centres substitution but opposite hydrogens linked N3) that bisects this moiety. The with symmetrical nature arising from configuration makes ORBI a meso-compound. As highlighted byidentical Hoffmann, meso-compounds canthe configuration makes ORBI a meso-compound. As highlighted by Hoffmann, meso-compounds can presence of two centres identical substitution opposite configuration reach the samestereogenic conformation withwith a plane of symmetry or abut centre of inversion among makes the reach the same conformation with a plane of symmetry or a centre of inversion among ORBI a meso-compound. As highlighted by Hoffmann, meso-compounds can C15(S),C16(R) reach the the same continuum of freely accessible conformations [32]. The ORBI C15(R),C16(S) and continuum of freely accessible conformations [32]. The ORBI C15(R),C16(S) and C15(S),C16(R) conformation with a plane of symmetryon orits a centre ofmirror inversion among the continuum of freely isomers are equivalent (superimposable internal image) considering the pyperazine isomers Additionally, are equivalentbecause (superimposable on itsand internal mirror image) considering theare pyperazine accessible conformations [32]. The C15(R),C16(S) and C15(S),C16(R) isomers equivalent moiety. the ORBI quinolone pyperazine rings can freely rotate around the moiety.bond, Additionally, because the quinolone and pyperazine ringsare canalso freely rotate around C7-N2 theonwhole molecules containing the two isomers equivalent. ORBIthe is (superimposable its internal mirror image) considering the pyperazine moiety. Additionally, C7-N2 bond, the whole molecules containing the two twostereogenic isomers arecentres also equivalent. ORBI is therefore optically inactive; the contributions of the to the Cotton effect because the quinolone and pyperazine rings can freely rotate around the C7-N2 bond, the whole therefore optically inactive; the contributions of the two stereogenic centres to the Cotton2effect compensate for each other Therefore, C15(R),C16(S) shown in Figure wasthe molecules containing the two[32]. isomers are alsothe equivalent. ORBI isomer is therefore optically inactive; compensate for each other [32]. Therefore, the C15(R),C16(S) isomer shown in Figure 2 was arbitrarily chosen. contributions of the two stereogenic centres to the Cotton effect compensate for each other [32]. arbitrarily chosen. Therefore, the C15(R),C16(S) isomer shown in Figure 2 was arbitrarily chosen. Molecules 2016, 21, 328 5 of 19 For the ORBI hemihydrate form, it is observed that its quinolone ring is, as expected, very planar. The root mean square deviation (r.m.s.d) of the least-square plane thought the two fused-rings atoms is 0.0623. The largest deviations from the calculated least-square plane considering the first neighbour Molecules 2016, 21, 328 5 of 19 atoms linked to the quinolone ring occur for O3 (´0.289(3) Å) and C1 (0.295(3) Å). The carboxylate Fordeviate the ORBIsignificantly hemihydrate form, is observed that its quinolone ring and is, as 0.638(3) expected, very planar. oxygens also fromit the quinolone ring (0.167(3) Å for O1 and O2, The root mean square deviation (r.m.s.d) of the least-square plane thought the two fused-rings atoms respectively). In spite of the overall planar character, there is a slight bend in the quinolone ring along is 0.0623. The largest deviations from the calculated least-square plane considering the first neighbour an imaginary line passing throughring C3 and The(−0.289(3) least-square through containing atoms linked to the quinolone occurN1. for O3 Å) andplane C1 (0.295(3) Å).the Themoiety carboxylate ˝ C2, C3, oxygens C10, and (r.m.s.d = 0.0062) makes an angle of (0.167(3) 10.30(7)andrelative plane calculated alsoN1 deviate significantly from the quinolone ring 0.638(3)to Å the for O1 and O2, throughrespectively). the remaining quinolone two-fused ring including and N1in(r.m.s.d = 0.0090). In spite of the overall planar character, there is aC3 slight bend the quinolone ring along imaginary line passing C3 and N1. The least-square through by thethe moiety containing Theanpiperazine ring has athrough chair conformation, which wasplane confirmed Evans and Boeyens C2, C3, C10, and N1 (r.m.s.d = 0.0062) makes an angle of 10.30(7)° relative to the plane calculated conformational analysis [33]. The N2-C7, C15-C18, C16-C19, C14-H14B, N3-H3b, and C17-H17a bonds through the remaining quinolone two-fused ring including C3 and N1 (r.m.s.d = 0.0090). are in the equatorial positions, whereas the remaining bonds are axial. The piperazine ring has a chair conformation, which was confirmed by the Evans and Boeyens Theconformational molecular conformation wasN2-C7, analysed using MOGUL [34], a N3-H3b, knowledge base derived analysis [33]. The C15-C18, C16-C19, C14-H14B, and C17-H17a bondsfrom the Cambridge Database, CSD [35], the which provides quick access to information on the preferred are inStructural the equatorial positions, whereas remaining bonds are axial. Theand molecular conformation waschemical analysed using MOGUL a knowledge derived fromstudy of length, angle, torsion values of the bonds in the[34], structures. Thisbase comparative the Cambridge Structural Database, CSD [35], which provides quick access to information on the the CSD is the intramolecular geometry of unpublished crystal structures similar to ones reported in preferred length, angle, and torsion values of the chemical bonds in the structures. This comparative useful to check for errors in the refinement or to probe unusual geometries [34]. In the case of ORBI, study of the intramolecular geometry of unpublished crystal structures similar to ones reported in the the study showed that all the bond lengths, bond angles, and torsion angles are in agreement with the CSD is useful to check for errors in the refinement or to probe unusual geometries [34]. In the case of expected values. ORBI, the study showed that all the bond lengths, bond angles, and torsion angles are in agreement Taking intoexpected accountvalues. the intermolecular interactions, a tetramer assembled through intermolecular with the Taking into account the intermolecular interactions, a tetramer assembled through intermolecular H bonds from molecules related to 21 - and 2-fold symmetry axis is the building block for the ORBI H bonds from molecules related to 2 1- and 2-fold symmetry axis is the building block for the ORBI hemihydrate form (Figure 4). This supramolecular synthon involves four ORBI molecules diametrically hemihydrate form (Figure 4). This supramolecular synthon involves four ORBI molecules diametrically oriented (tetramer) with one pair of molecules having the piperazine extremity facing the ring centre oriented (tetramer) with one pair of molecules having the piperazine extremity facing the ring centre and another pair facing the carboxylate (Figure and another pair facing the carboxylate (Figure4). 4). Figure 4. ORTEP-3 representation of the ORBI tetramer stabilized by hydrogen bonds (dashed line) Figure 4. ORTEP-3 representation of the ORBI tetramer stabilized by hydrogen bonds (dashed line) viewed normal to the unit cell a axis. The hydrogen atoms not involved in the depicted hydrogen viewed bonds normal toomitted the unit a axis. The hydrogen not–zinvolved the–ydepicted hydrogen 1/2, y-1/2, + 3/2; ii –x +in1/2, + 1/2, z + 1/2; were forcell clarity. Symmetry codes: i –x +atoms i ii iii x, –y, bonds were omitted –z + 2. for clarity. Symmetry codes: –x + 1/2, y-1/2, –z + 3/2; –x + 1/2, –y + 1/2, z + 1/2; iii x, –y, –z + 2. The piperazine nitrogen (N3) acts through H3a as a hydrogen bond donor to O1, and through H3b as a bifurcated hydrogen bond donor to O2 and O3. Both water hydrogen atoms are hydrogen Thebonded piperazine (N3) acts through H3a as a hydrogen bondoxygens. donor However, to O1, and to two nitrogen diametrical ORBI molecules through their O2 carboxylate thethrough H3b as water a bifurcated hydrogen bond donorbond to O2 and O3. Both water hydrogen are hydrogen oxygen does not act as hydrogen acceptor for any atom in this structure. atoms The hydrogen geometry involved in the packing isthrough given in Table bonded bond to two diametrical ORBI molecules their 2. O2 carboxylate oxygens. However, the water oxygen does not act as hydrogen bond acceptor for any atom in this structure. The hydrogen bond geometry involved in the packing is given in Table 2. Molecules 2016, 21, 328 6 of 19 Table 2. Hydrogen bonds for ORBI hemihydrate form (Å and ˝ ), where D = donor and A = acceptor. Molecules 2016, 21, 328 6 of 19 D-H¨ ¨ ¨ A d(D-H) d(H¨ ¨ ¨ A) d(D¨ ¨ ¨ A) <(D-H-A) O5ii -H5ii ¨ ¨ ¨ O2ii 0.92(8) 1.98(8) 2.854(3) 159(7) Table 2. Hydrogen bonds for ORBI hemihydrate form (Å and °), where D = donor and A = acceptor. D-H···A d(D-H) d(H···A) d(D···A) <(D-H-A) 0.88(3) 1.86(3) 2.720(2) 164(2) 0.92(8) 1.98(8) 2.854(3) 159(7) 0.86(3) 1.94(3) 2.714(2) 150(2) 0.88(3) 1.86(3) 2.720(2) 164(2) 0.86(3) 2.35(3) 2.955(2) 128(2) 0.86(3) 1.94(3) 2.714(2) 150(2) 0.98 2.42 3.382(3) 168.6 N3-H3b∙∙∙O3 0.86(3) 2.35(3) 2.955(2) 128(2) d = distance;C11-H11∙∙∙O2 <(D-H-A) = angle. Symmetry codes as in Figures 3 and3.382(3) 6: i –x + 1/2, y-1/2,168.6 –z + 3/2; ii –x + 1/2, iv 0.98 2.42 iv N3-H3a¨ ¨ ¨ O1i O5ii-H5ii∙∙∙O2ii ii N3-H3b¨ ¨ ¨ O2 N3-H3a∙∙∙O1i ii N3-H3b¨ ¨ ¨ O3 N3-H3b∙∙∙O2ii iv C11-H11¨ ¨ ¨ O2 ii -y + 1/2, z + 1/2; ´x, y, ´z + 3/2. d = distance; <(D-H-A) = angle. Symmetry codes as in Figures 3 and 6: i –x + 1/2, y-1/2, –z + 3/2; ii –x + 1/2, -y + 1/2, z + 1/2; iv −x, y, −z + 3/2. Each tetramer is surrounded by four others by sharing its ORBI molecules, forming a 2D infinite Each tetramer is surrounded by four others by sharing its ORBI molecules, forming a 2D infinite network (layer) parallel to the (100) plane (Figure 5). The red spheres representing the water molecules network (layer) parallel to the (100) plane (Figure 5). The red spheres representing the water molecules in Figurein5Figure coincide with the tetramer linkage points. All linkage points contain the hydrogen bonds 5 coincide with the tetramer linkage points. All linkage points contain the hydrogen bonds discussed above above for the shown inin Figure discussed fortetramer the tetramer shown Figure4. 4. 5. Partial packing of ORBI hemihydrate form showing a layer formed normal to the unit cell a Figure 5.Figure Partial packing of ORBI hemihydrate form showing a layer formed normal to the unit cell a axis. The layer was generated from the asymmetric unit applying the symmetry operations included axis. The layer was generated from the asymmetric unit applying the symmetry operations included in in Figure 4 captions. The colour scheme refers to four of the eight equivalents by symmetry positions Figure 4ofcaptions. colour scheme refers to fourare of the eight equivalents by symmetry of the C2221The space group. Water oxygen atoms represented as red spheres. Hydrogens positions were the C222omitted group. clarity.Water oxygen atoms are represented as red spheres. Hydrogens were omitted 1 spacefor for clarity. The water molecules are connected to the layer by the hydrogen bond involving the O2 carboxylate oxygen (see Figure 4). The layer stacking is governed by the 21-fold screw axis parallel to Thethe water molecules are connected to the layer by the bond involving the O2 of carboxylate unit cell c axis. Therefore, the layers stacked along the hydrogen [100] direction alternate a translation c/2 oxygen (see Figure 4). The layer Thus, stacking is governed the 21 -fold axis parallel the (or b/2) one over the other. the tetramer centreby localized at (x,screw 0, 0), (x, 1, 0), (x, 0, 1),to(x, 1, unit 1), cell c and (x, ½,the ½) positions in the layer shown Figuredirection 5 will be displaced to a thetranslation (x, 0, ½) (x, ½, (x,(or 1, ½), axis. Therefore, layers stacked along thein[100] alternate of0), c/2 b/2) one (x, ½,Thus, 1) positions for the layer stacked below or over theand other. the tetramer centre localized atabove (x, 0,it.0), (x, 1, 0), (x, 0, 1), (x, 1, 1), and (x, ½, ½) It is clearly observed that the crystallization waters occupy channels parallel to the unit cell a axis positions in the layer shown in Figure 5 will be displaced to the (x, 0, ½) (x, ½, 0), (x, 1, ½), and (x, ½, 1) and coincident with the positions of the tetramers’ centres (also tetramer linkage points). Because the positionswater for the layer stacked below or above it. oxygen is in the special crystallographic position of the C2221 space group (fraction coordinate It isx,clearly observed crystallization waters occupytochannels parallel to theitunit ½, ½), the channelsthat lies,the of course, in the 2-fold axis parallel the unit cell a axis. Later, will cell be a axis and coincident the strongly positions of the tetramers’ centres tetramereven linkage points). Because the discussedwith that this layered supramolecular structure(also is maintained without the presence of water in the channel, and therefore, ORBI hemihydrate/anhydrous structures water oxygen is(ORBI in theanhydrous) special crystallographic position of the C222 coordinate 1 space group (fraction present zeolite behaviour. x, ½, ½), the channels lies, of course, in the 2-fold axis parallel to the unit cell a axis. Later, it will be The layer stacking is stabilized by non-classical hydrogen bonds involving inter-layer ORBI discussed that this strongly layered supramolecular structure is maintained even without the presence molecules. The propyl cycle methine hydrogen works as a hydrogen bond donor to O2 (Figure 6). of waterTherefore, (ORBI anhydrous) in thehydrogen channel,bond andacceptor therefore, ORBI hemihydrate/anhydrous structures O2 is a trifurcated because it is also an acceptor from the water present zeolite behaviour. oxygen and piperazine nitrogen (Figure 4). π-aryl-π-aryl interactions with centroids (Ct1…Ct1iv, = −x, y,stacking −z + 3/2) separated by 3.580 also help in thehydrogen inter-layer stabilization. Theivlayer is stabilized byÅnon-classical bonds involving inter-layer ORBI molecules. The propyl cycle methine hydrogen works as a hydrogen bond donor to O2 (Figure 6). Therefore, O2 is a trifurcated hydrogen bond acceptor because it is also an acceptor from the water oxygen and piperazine nitrogen (Figure 4). π-aryl-π-aryl interactions with centroids (Ct1 . . . Ct1iv , iv = ´x, y, ´z + 3/2) separated by 3.580 Å also help in the inter-layer stabilization. Molecules 2016, 21, 328 Molecules 2016, 2016, 21, 21, 328 328 Molecules 7 of 19 of 19 19 77 of Figure 6. 6. ORTEP-3 ORTEP-3 view view of of the the inter-layer inter-layer intermolecular intermolecular contacts contacts stabilized stabilized by by non-classical non-classical hydrogen hydrogen ORTEP-3 view Figure bonds and π-aryl-π-aryl interactions (dashed line). Ct is the aromatic ring calculated centroid. The and π-aryl-π-aryl π-aryl-π-aryl interactions interactions (dashed (dashedline). line).Ct Ct is the aromatic calculated centroid. bonds and is the aromatic ring ring calculated centroid. The hydrogen atoms not involved in the depicted hydrogen bonds were omitted for clarity. Symmetry The hydrogen atoms involvedininthe thedepicted depicted hydrogen were omitted for clarity. Symmetry code: hydrogen atoms notnot involved hydrogenbonds bonds were omitted for clarity. Symmetry iv −x, y, −z + 3/2. iv code: ´x, ivy,−x, ´zy,+ −z 3/2. code: + 3/2. 2.2. ORBI ORBI Characterization Characterization 2.2. 2.2.1. Powder Powder X-ray X-ray Diffraction Diffraction 2.2.1. Figure 77 shows shows that that the the experimental experimental Powder Powder X-ray X-ray Diffraction Diffraction (PXRD) (PXRD) patterns patterns of of the the ORBI ORBI Figure standard (Sigma) and the ORBI raw material are matched, indicating that the two ground materials standard (Sigma) and the ORBI raw material are matched, indicating that the two ground materials crystallize in inthe thesame samecrystal crystal phase. Moreover, both patterns match the calculated calculated PXRD of the crystallize phase. Moreover, both patterns match the calculated PXRDPXRD of theof ORBI in the same crystal phase. Moreover, both patterns match the the ORBI hemihydrate form for which crystal structure was determined herein. hemihydrate form for which crystalcrystal structure was determined herein.herein. ORBI hemihydrate form for which structure was determined Normalized Normalizedintensity intensity(a.u) (a.u) OR RBBII (S (Sigm igmaa standard) standard) O OR RBBII (raw (raw m material) aterial) O OR RBBII (calc.) (calc.) O 4 4 6 6 8 8 10 10 12 12 14 14 16 16 18 18 20 20 22 22 24 24 26 26 28 28 30 30 32 32 34 34 degree (C (Cuk ukαα)) 22θθ degree Figure 7. Experimental Experimental and calculated calculated PXRD patterns patterns of ORBI. ORBI. The calculated calculated pattern is is in blue, blue, and the the Figure Figure 7. 7. Experimentaland and calculatedPXRD PXRD patternsof of ORBI. The The calculated pattern pattern is in in blue, and and the experimental patterns for the raw material and the Sigma standard are in red and black, respectively. experimental respectively. experimental patterns patternsfor forthe theraw rawmaterial materialand andthe theSigma Sigmastandard standardare areininred redand andblack, black, respectively. Because there there were were no no pronounced pronounced broad broad humps humps from from amorphous amorphous solids solids or or extra extra Bragg Bragg Because Because therecrystalline were no pronounced broad humps from amorphous solids or form, extra Bragg reflections reflections from phases other than that of the ORBI hemihydrate upon observing reflections from crystalline phases other than that of the ORBI hemihydrate form, upon observing from crystalline phases other than that of the ORBI hemihydrate form, upon observing the experimental the experimental experimental patterns patterns itit was was possible possible to to say say that that the the Sigma Sigma ORBI ORBI standard standard and and the the ORBI ORBI raw raw the patterns it was possible to say that the Sigma ORBI standard and the ORBI raw material are formed in material are formed in bulk by the hemihydrate phase of ORBI determined here. material arehemihydrate formed in bulk by the hemihydrate phase of ORBI determined here. bulk by the phase of ORBI determined here. Molecules 2016, 21, 328 8 of 19 Molecules 2016, 21, 328 8 of 19 2.2.2. Thermal Analysis 2.2.2. Thermal Analysis The TG/DTA curves recorded for the Sigma ORBI standard show, as expected, an initial mass loss The TG/DTA curves recorded for the Sigma ORBI standard show, as expected, an initial mass corresponding to the dehydration (0.5 mol of water per mol of ORBI) of the sample that was shown to loss corresponding to the dehydration (0.5 mol of water per mol of ORBI) of the sample that was be a hemihydrate by the diffraction techniques (Ti = 75 ˝ C; Tf = 104 ˝ C; ∆mTG = 2.1%/∆mcalc . = 2.23%) shown to be a hemihydrate by the diffraction techniques (Ti = 75 °C; Tf = 104 °C; ΔmTG = 2.1%/Δmcalc. (Figure 8). Therefore, the molarthe ratio of ratio 1:2 for water:ORBI waswas confirmed material by = 2.23%) (Figure 8). Therefore, molar of 1:2 for water:ORBI confirmedininthe the raw raw material ˝ C, at which point TG/DTA analysis. The dehydrated product (ORBI anhydrous) is stable up to ~260 by TG/DTA analysis. The dehydrated product (ORBI anhydrous) is stable up to ~260 °C, at which ˝ C). its thermal decomposition begins (DTA 269 at point its thermal decomposition beginspeak (DTAatpeak 269 °C). 100 3.0 104°C = 97.9% ~ 0.5 H2O 95 2.5 TG (mass %) -1 DTA (μV.mg ) 90 2.0 85 80 1.5 75 1.0 269°C 70 50 100 150 200 250 Temperature (°C) 300 350 400 Figure 8. TG (in black) and DTA (in blue) curves measured from 40 to 400 °C starting with ORBI Figure 8. TG (in black) and DTA (in blue) curves measured from 40 to 400 ˝ C starting with ORBI hemihydrate. The arrow shows the temperature of the complete water loss from the structure. hemihydrate. The arrow shows the temperature of the complete water loss from the structure. 2.2.3. Infrared Spectroscopy with Attenuated Total Reflectance by Fourier Transform (FTIR-ATR) 2.2.3. Infrared Spectroscopy with Attenuated Total Reflectance by Fourier Transform (FTIR-ATR) Considering that TG/DTA results obtained here indicated two different crystalline phases of ORBI (hemihydrate and anhydrous), measured the Sigma ORBI standard Considering that TG/DTA resultsFTIR-ATR obtained data herewere indicated twofor different crystalline phases of samples without (as received) and with ex-situ thermal treatment (obtained by heating 10 mg of Sigma ORBI (hemihydrate and anhydrous), FTIR-ATR data were measured for the Sigma ORBI standard ORBI standard for 2and h atwith 105 °C) (Figure S1—Supplementary Materials). samples without (assample received) ex-situ thermal treatment (obtained by heating 10 mg of Sigma The characteristic bands of ORBI were assigned based on that one’s attributed to similar ˝ ORBI standard sample for 2 h at 105 C) (Figure S1—Supplementary Materials). −1 quinolones [36]. The band in the region of 3446 cm refers to the -NH vibrations of the piperazinic The characteristic bands of ORBI were assigned based on that one’s attributed to similar −1 can be assigned to axial deformations of the C-N ring, whereas the bands between 3018 and 2763 cm ´1 refers quinolones [36]. The band in the region of 3446 cm to the -NH vibrations of the piperazinic ring, bond of piperazine. The intense band in the region of 1700 cm−1 corresponds to the C=O group of the ´ 1 whereas the bands 3018 and 2763 be assigned to axial deformations of the C-N bond of −1 shows carboxylic acid.between The region from 1050 to cm 1000 cmcan vibrations related to axial deformations of C–F ´1 corresponds to the C=O group of the carboxylic −1 piperazine. The intense band in the region of 1700 cm groups. Vibrations below 1000 cm refer to the angular deformations out of plane of aromatic –CH. −1, acid. The The region fromsignificant 1050 to 1000 cm´1 shows vibrations relatedoccurs to axial deformations of C–F unique difference between the two spectra at approximately 3340 cmgroups. ´ 1 whichbelow is the region of water axial deformation. As expected, an attenuation of aromatic this broad–CH. band for Vibrations 1000 cm refer to the angular deformations out of plane of the ORBI anhydrous formdifference was observed. The unique significant between the two spectra occurs at approximately 3340 cm´1 , which is the region of water axial deformation. As expected, an attenuation of this broad band for the 2.3. Interconversion Study between ORBI Anhydrous and Hemihydrate Forms ORBI anhydrous form was observed. The TG curves of the Sigma ORBI standard as received (ORBI hemihydrate form), ORBI standard 2.3. Interconversion Studyanhydrous between ORBI Hemihydrate Formsfollowed by treatment in a after heating (ORBI form),Anhydrous and ORBI and Standard after heating climatic chamber (rehydrated form) were compared (Figure S2—Supplementary Materials). The TG The TG curves of the Sigma ORBI standard as received (ORBI hemihydrate form), ORBI standard curve of the ex-situ heated sample at 200 °C for 10h does not show mass loss in the range observed after for heating (ORBI anhydrous andthe ORBI followed by treatment the ORBI hemihydrate form.form), Therefore, ORBIStandard anhydrousafter formheating can be obtained, as expected, in a climatic chamber (rehydrated form) were compared (Figure S2—Supplementary Materials). by heating the hemihydrate form in the 104–269 °C range. Interestingly, the TG curve of a previously ˝ The TG curve ofORBI the ex-situ sample 200 Cchamber for 10 hatdoes mass loss in theforrange dehydrated sampleheated introduced in theatclimatic 40 °Cnot andshow 75% relative humidity 1 h match that of the Sigma ORBIform. Standard (hemihydrate form). Therefore,form the ORBI anhydrous observed for the ORBI hemihydrate Therefore, the ORBI anhydrous can be obtained, as ˝ expected, by heating the hemihydrate form in the 104–269 C range. Interestingly, the TG curve of a previously dehydrated ORBI sample introduced in the climatic chamber at 40 ˝ C and 75% relative Molecules 2016, 21, 328 9 of 19 humidity for 1 h match that of the Sigma ORBI Standard (hemihydrate form). Therefore, the ORBI Molecules 2016, 21, 328 9 of 19 anhydrous form can be easily returned to the hemihydrate one by exposing the former to high form can be easily returned to the hemihydrate one by exposing the former to high temperature/ temperature/humidity conditions. conditions. The humidity experimental PXRD pattern of the sample heated ex-situ at 200 ˝ C retains the Bragg peaks of The experimental PXRD pattern of the sample heated ex-situ at 200 °C retains the Bragg peaks of the ORBI hemihydrate form (Figure 9c). This result confirms that no crystallographic phase transition the ORBI hemihydrate form (Figure 9c). This result confirms that no crystallographic phase transition occurs when ORBI hemihydrate form water released to generate the ORBI occursthe when the ORBI hemihydrate formhas has its its structural structural water released to generate the ORBI anhydrous form. Thus, the hemihydrate and anhydrous forms are isomorphous crystals [37]. anhydrous form. Thus, the hemihydrate and anhydrous forms are isomorphous crystals [37]. Normalized Intensity (a.u.) (d) (c) (b) 021 002 111 022 (a) 020 113 023 10 12 131 041 130 004 8 202 025 200 133 112 110 040 14 16 18 2θ degree (Cuk α) 042 132 024 114 20 201 043 22 203 222 044 220 221 115 24 Figure 9. PXRD patterns of ORBI: (a) Calculated from the ORBI hemihydrate form (the Miller indices Figure 9. PXRD patterns of ORBI: (a) Calculated from the ORBI hemihydrate form (the Miller indices identifying the Bragg peaks are included); (b) experimental PXRD patterns of Sigma ORBI Standard identifying the Bragg peaks are included); experimental patterns of heating Sigma at ORBI Standard as received (ORBI hemihydrate form); (c)(b) experimental SigmaPXRD ORBI Standard after 200 °C as received (ORBI hemihydrate form); (c) experimental Sigma ORBI Standard after heating at 200 ˝ C for 10 h (ORBI anhydrous form); (d) Sigma ORBI Standard after heating at 200 °C for 10 h followed ˝ by treatment in a climatic chamber at 40 °C with 75% relative humidity during 1 h (rehydrated form for 10 h (ORBI anhydrous form); (d) Sigma ORBI Standard after heating at 200 C for 10 h followed ˝ C withwere = ORBIinhemihydrate All thermal by treatment a climaticform). chamber at 40treatments 75%ex-situ. relative humidity during 1 h (rehydrated form = ORBI hemihydrate form). All thermal treatments were ex-situ. Although it does not elicit a crystallographic phase transition, the water release causes structural distortions. An evident peak broadening is observed for some hkl Bragg peaks. Specifically, the hkl Bragg peaks with h ≠elicit 0 (e.g., 110, 111, 112, 113) are broader than thosethe with h = 0 release (e.g., 002,causes 021, 020, Although it does not a crystallographic phase transition, water structural 023),An suggesting ORBI hemihydrate form dehydration is followed by an anisotropic loss of the hkl distortions. evidentthat peak broadening is observed for some hkl Bragg peaks. Specifically, crystallinity along the unit cell a axis. Bragg peaks with h “ 0 (e.g., 110, 111, 112, 113) are broader than those with h = 0 (e.g., 002, 021, The dehydration process keeping the crystal structure can be explained considering the packing 020, 023),ofsuggesting that ORBI form. hemihydrate form dehydration is followed by an of anisotropic the ORBI hemihydrate It should be remembered that the water molecules the ORBI loss of crystallinity along the unit a axis. hemihydrate form lie cell in the channels and are linked to the ORBI molecules only as hydrogen bond These structural features in the very can stable structures formedthe by packing The donors. dehydration process keeping theaddition crystaltostructure beintralayer explained considering supramolecular tetramers of ORBI molecules probably responsible for the ORBImolecules water desorption of the ORBI hemihydrate form. It should beare remembered that the water of the ORBI not disrupting the crystal structure. It is important to emphasize that the void volume occupied by the hemihydrate form lie in the channels and are linked to the ORBI molecules only as hydrogen bond water molecule in the ORBI hemihydrate form is 1.7% (calculated by MERCURY (see Experimental donors. Section These3.3) structural features in aaddition to the very stable intralayer structures formed by using a grid spacing and probing-sphere radius of 0.7 and 1.1 Å, respectively). It is normal supramolecular tetramers of ORBI molecules are probably responsible for the ORBI water that channel solvates with void volumes less than 10% do not collapse on solvent removal [38]. desorption The intralayer explains small widening of the Bragg peaks indices observed not disrupting the crystalstability structure. It is the important to emphasize that the with void0kl volume occupied by the in the experimental PXRD pattern of the ORBI anhydrous form (Figure 9c). The water presence water molecule in the ORBI hemihydrate form is 1.7% (calculated by MERCURY (seeappears Experimental to be more important to the interlayer stability, working as an intercalation guest in the layered Section 3.3) using a grid spacing and a probing-sphere radius of 0.7 and 1.1 Å, respectively). It is ORBI host structure. This explains the preferential broadening of the Bragg peaks depending on the normal that with void volumes less than 10% do not collapse on solvent removal [38]. unitchannel cell a axissolvates (hkl indices with h ≠ 0). The intralayer stability explains the small widening of the Bragg peaks with 0kl indices observed in the experimental PXRD pattern of the ORBI anhydrous form (Figure 9c). The water presence appears to be more important to the interlayer stability, working as an intercalation guest in the layered ORBI host structure. This explains the preferential broadening of the Bragg peaks depending on the unit cell a axis (hkl indices with h “ 0). Molecules 2016, 21, 328 10 of 19 Molecules 2016, 21,analysis 328 10 of 19 The PXRD corroborates the hydration of the ORBI anhydrous form in the climatic chamber. Moreover, they show that rehydrated sample returns to the ORBI hemihydrate form. Thepeaks PXRDobserved analysis in corroborates the hydration of the ORBI anhydrous form in the climatic The broad the PXRD pattern of the anhydrous sample become narrow again in the chamber. Moreover, they show that rehydrated sample returns to the ORBI hemihydrate form. The PXRD pattern of the rehydrated sample. Thus, the ORBI porous structure also favours the inverse broad peaks observed in the PXRD pattern of the anhydrous sample become narrow again in the process of water adsorption not disrupting the crystal structure. Therefore, the ORBI crystal structure PXRD pattern of the rehydrated sample. Thus, the ORBI porous structure also favours the inverse can be considered a nanoporous API with adsorption/desorption features. process of water adsorption not disrupting the crystal structure. Therefore, the ORBI crystal structure It is important to emphasize that water adsorption/desorption of crystalline materials may can be considered a nanoporous API with adsorption/desorption features. be of three types; the crystal structure can undergo no or little change, a reversible change, or It is important to emphasize that water adsorption/desorption of crystalline materials may be of an irreversible change. Water adsorption/desorption without crystal structure changes is well reported three types; the crystal structure can undergo no or little change, a reversible change, or an irreversible for change. zeolite materials [39]. Similarly, desolvated solvated APIschanges may have the same crystal Water adsorption/desorption withoutand crystal structure is well reported for structure zeolite with relatively small changes in cell parameters and atomic coordinates [40]. When the structure materials [39]. Similarly, desolvated and solvated APIs may have the same crystal structure with is maintained waterin adsorption/desorption it is usually more difficult distinguish relativelyduring small the changes cell parameters and processes, atomic coordinates [40]. When the to structure is between hydrated and anhydrous forms by PXRD [40]. Fortunately, the hemihydrated and anhydrous maintained during the water adsorption/desorption processes, it is usually more difficult to distinguish forms of ORBI can beand distinguished here by comparing their peak widths (hkl indices between hydrated anhydrous forms byPXRD PXRD by [40]. Fortunately, theBragg hemihydrated and anhydrous with h “ 0). forms of ORBI can be distinguished here by PXRD by comparing their Bragg peak widths (hkl indices with h ≠ 0). 2.4. Characterization of ORBI Tablets 2.4. Characterization ORBIground Tablets and analysed by PXRD (Figure S3—Supplementary Materials). ORBAX™ tabletsofwere Although the excipient (mass)and is higher thanbythe API (Figure mass inS3—Supplementary the studied tablets Materials). (the average ORBAX™ tabletsamount were ground analysed PXRD Although excipientwas amount is higher thanofthe API mass inand the studied (the average weight (n = the 20 tablets) 296.7(mass) mg, i.e., 22.7 mg orbifloxacin 274 mgtablets of excipient) and it weightcrystalline (n = 20 tablets) was 296.7 mg, 22.7 mg of orbifloxacin andpossible 274 mg to of identify excipient) and it contains compounds such asi.e., lactose monohydrate, it was the Bragg contains compounds such ashere. lactose monohydrate, it was possible Bragg peaks of thecrystalline ORBI structure determined Although the Bragg peaks with to hklidentify indicesthe with h “ 0 peakstoofhave the ORBI structure determined Although the Bragg peaks hkl indices h≠0 appear a width compatible withhere. the ORBI hemihydrate form, with the presence ofwith the phases appear to have a width compatible with the ORBI hemihydrate form, the presence of the phases corresponding to excipient preclude the definitive assignment of the API as hemihydrate or anhydrous corresponding to of excipient the definitive assignment of the API as hemihydrate or anhydrous forms or a mixture the twopreclude in the tablets. forms or a mixture of the two in the tablets. Unfortunately, the TG analysis and FTIR spectroscopy, which were useful to distinguish between Unfortunately, the TG analysis and FTIR spectroscopy, which were useful to distinguish between the two ORBI forms in the ORBI raw material, could not be applied in the ORBAX™ case due to the two ORBI forms in the ORBI raw material, could not be applied in the ORBAX™ case due to the the relative amount of ORBI compared to the excipient and the presence of hydrated crystalline relative amount of ORBI compared to the excipient and the presence of hydrated crystalline components components in excipients (e.g., lactose monohydrate). In TG curves for example, the calculated in excipients (e.g., lactose monohydrate). In TG curves for example, the calculated percentage of percentage of water loss from the ORBI in the tablets (excipient + API) is only 0.16%, which is very water loss from the ORBI in the tablets (excipient + API) is only 0.16%, which is very difficult to difficult to detect confidently by this technique. detect confidently by this technique. 2.5. Solubility Studies of Hemihydrated and Anhydrous Forms of ORBI 2.5. Solubility Studies of Hemihydrated and Anhydrous Forms of ORBI The ORBI molecule has two acid dissociation constants: pKa1 = 5.6 for the 3-carboxylic The ORBI molecule has two acid dissociation constants: pKa1 = 5.6 for the 3-carboxylic group, group, and 8.9the for3,5-dimethylpiperazinyl the 3,5-dimethylpiperazinyl [7], as shown in Scheme 1. As such, and pKa2pKa2 = 8.9 =for group group [7], as shown in Scheme 1. As such, three three pH-dependent acid-base species are possible in aqueous media, and depending on the pH, ORBI pH-dependent acid-base species are possible in aqueous media, and depending on the pH, ORBI can canbe becrystallized crystallized a neutral zwitterionic form oranionic as anionic or cationic asas a neutral zwitterionic form or as or cationic salts.salts. Scheme 1. ORBI acid dissociation constants. Scheme 1. ORBI acid dissociation constants. It is important to emphasize that the ORBI molecule is zwitterionic in the two solid-state forms described in this work and anhydrous Additionally, considering the pH-dependent It is important to (hemihydrate emphasize that the ORBI forms). molecule is zwitterionic in the two solid-state , / acid-basic ORBI species distribution, the zwitterionic ( ) species is expected to be the forms described in this work (hemihydrate and anhydrous (forms). )Additionally, considering the predominant acid-basic one in the pH range between pKa1 and the pKa2 (Figure 10). (H1 ORBI 0,`{´ pH-dependent ORBI species distribution, zwitterionic ) species is pzwitterionq expected to be the predominant one in the pH range between pKa1 and pKa2 (Figure 10). Molecules 2016, 21, 328 11 of 19 Molecules 2016, 21, 328 11 of 19 Molecules 2016, 21, 328 11 of 19 Figure 10. pH-dependent acid-basic ORBI species distribution. The molar fraction (α) of each species Figure 10. pH-dependent acid-basic ORBI species The molar fraction (α) of each species ı )distribution. was calculated as follows:” / ` (1 ( / “ )‰˘ / ( “)) ` ‰; 2 ´ 1 ` ( , / was calculated as follows: α2 “ H2 ORBI {C “ 1 ` pKa/1 { H ` ( ` pKa1/ˆ Ka); { where H qq ; 2 / ( / ); pcationq ) ( ” ı ) ”( ı ´ “ `‰ “ ` ‰2 ¯ , / 0,`{´ 1 and ´ . Curves show pH α1 “ H1 ORBIpzwitterionq {C “ α2 pKa q; α0 “( ORBI)panionq {C “) α2 Ka1 ˆ Ka1 { H ; ( 1{ H ) ( ” ı ” ı ” ı in steps of 0.1. 0,`{´ ` ´ whereFigure α0 `10. α1pH-dependent ` α2 “ 1acid-basic and C ORBI “ H `The H1molar ORBIfraction ORBI . 2 ORBI species distribution. (α) of` each species pcationq pzwitterionq panionq Curves show pH in steps of 0.1. was calculatedthe as ORBI follows: (1 forms’ ( / solubility / )) range ; ) ( in a neutral Therefore, hemihydrate and anhydrous pH ( ) / , / ( to/ be lower / acid ( or alkaline / pH);(cationic where or ); (zwitterion prevalence) than that ( at )either ( )is/ expected , / anionic prevalence) extremes. In accord with these expectations, the lowest values of equilibrium 1 and . Curves show pH pH range ( ) ( ) Therefore, the ORBI hemihydrate and anhydrous forms’ solubility in a neutral ( ) solubility were observed in the neutral media, including water (pH = 7) and pH 5.8, 6.8, and 7.5 in steps of 0.1. (zwitterion prevalence) is expected to be lower than that at either acid or alkaline pH (cationic or buffers, for both the hemihydrate and anhydrous ORBI forms (Table 3 and Figure 11). anionic prevalence) extremes. In accord with these expectations, the lowest values of equilibrium Therefore, the ORBI hemihydrate and anhydrous forms’ solubility in a neutral pH range solubility were inclassification the neutral to media, including water (pH = after 7) and 5.8, 6.8,(cationic and buffers, Tableobserved 3. Solubility, final pH of solutions equilibrium hpH at 150 rpm 25 °C.7.5or (zwitterion prevalence) is expectedand be lower than thatat at either acid or48alkaline pH at for both the hemihydrate and anhydrous ORBI forms (Table 3 and Figure 11). Anhydrous SD Anhydrous/ Hemihydrate Final anionic prevalence) extremes.SD In accord with these expectations, the lowest values of equilibrium Media Solubility * Classification * (g·L neutral ) (g·L ) (g·L ) (pH = 7) andHemihydrate (g·L ) in the (%)and pH 7.5 solubility were observed media, including water pH 5.8, 6.8, Water 1.32 0.0678 SS 1.38 0.06634 SS 4.38 rpm at 7.0 Table 3. Solubility, classification and final pH of solutions at equilibrium after 48 h at 150 25 ˝ C. buffers, for both the 1.58 hemihydrate and anhydrous ORBI forms (Table 3 and Figure 11). pH 7.5 0.0644 SS 1.64 0.05327 SS 3.80 7.5 pH 6.8 Media −1 −1 1.52 0.039 −1 SS −1 1.59 0.07758 SS † 4.60 7.0 Hemihydrate SD Anhydrous1.98 SD Anhydrous/ Table 3. Solubility,1.73 classification at equilibrium after rpm at 25 °C. pH 5.8 0.0601and final 0.07915 SS 48 6.0 Solubility * SSpH of solutions Classification * h at 15014.45 Final pH † (g¨ L´1 ) (g¨ L´1 ) (g¨ L´1 ) (g¨ L´1 ) -1 Solubility (g.L ) Hemihydrate (%) 6.0 6.30 0.1739 SS 10.33 0.29854 SP 63.97 HCl 0.01 mol∙L−1 SD SD Anhydrous/ Hemihydrate Final pH 1.32 4.5 10.41 0.5007 SP *1.38Anhydrous 14.240.06634 0.5539 36.79 4.5 7.0 Water Media 0.0678 SS Solubility SS SP 4.38 Classification * −1) −1) −1) −1) † (g·L (g·L Hemihydrate 22.24 0.7506 SP 1.64 (g·L 26.23 1.0623 17.94 2.0 7.5 mol∙L−1 (g·L0.0644 pH 7.5 HCl 0.1 1.58 SS 0.05327 SS SP 3.80 (%) pH 1.32 0.0678 SS SS 1.38 0.07758 0.06634 SS 4.38 7.0 7.0 pH 6.8 Water 1.52 0.039 1.59 SS 4.60 * Legend: SS = slightly soluble; SP = sparingly soluble. Source: The United States Pharmacopeia, 38 ed., 1.58 SS 0.05327 3.80 7.5 6.0 pH 5.8 pH 7.51.73† 0.0601 0.0644 SS 1.98 1.64 0.07915 SS SS 14.45 2015; The final pH was invariant considering the two solids forms in a same media. 1.52 0.039 SS 1.59 0.07758 SS 4.60 7.0 HCl 0.01 pH 6.8 6.30 0.1739 SS 10.33 0.29854 SP 63.97 6.0 mol¨ L´1 pH 5.8 1.73 0.0601 SS 1.98 0.07915 SS 14.45 6.0 30 −1 pH 4.5 10.41 0.5007 SP 14.24 0.5539 SP 36.79 4.5 6.30 0.1739 SS 10.33 0.29854 SP 63.97 6.0 HCl 0.01 mol∙L 25 HCl 0.1 pH 4.5 10.41 0.5007 SP SP 0.5539 36.79 4.5 2.0 20 1.0623 22.24 0.7506 25 26.23 14.24 SPSP 17.94 ´1 mol¨ LHCl 0.1 mol∙L−1 22.24 0.7506 SP 26.23 1.0623 SP 17.94 2.0 15 -1 Solubility (g.L ) 20 SP * Legend: SS =SS slightly soluble; sparingly soluble. Source: TheThe United States Pharmacopeia, 3838 ed., 2015; † 2.0=SP * Legend: = slightly soluble; = sparingly soluble. Source: United States Pharmacopeia, ed., 10 The final pH was invariant considering the two solids forms in a same media. invariant considering the two5 solids forms in a same media. 2015; † The final pH was 15 0 2 -1 Solubility (g.L ) 15 1M l 0. HC 10 6.0 ORBI Hemihydrate ORBI anhydrous 4.5 pH 01 l 0. HC 4.5 5 M -1 25 5 20 02.0 3 4 5 Final pH 25 4.5 Solubility (g.L ) 3010 6 7 8 20 15 10 6.0 7.0 5 5.8 6.8 pH pH 0 2 Dissolution Media 3 7.5 pH ter Wa 7.5 4 5 Final pH 7.0 6 7 8 6.0 Figure 11. Equilibrium solubility values for ORBI anhydrous and hemihydrate forms at 25 °C, 150 rpm, ORBI Hemihydrate 0 6.0 0.039 7.0 = 3). The inset shows 48 h. Error bars represent standard deviations (among and 0.7517.5g∙L−1, n 7.0 ORBI anhydrous the correlation including the linear regression (blue lines) between the equilibrium solubility values M .8 ter 7.5 and anhydrous 6.8 4.5 1M H 5 ORBIpHhemihydrate with the final pH ofCthe forpthe forms. .01 Wa pH pH usedl 0media l 0. different H HC Dissolution Media ˝ FigureFigure 11. Equilibrium solubility values anhydrousand and hemihydrate forms 150 rpm, 11. Equilibrium solubility valuesfor for ORBI ORBI anhydrous hemihydrate forms at 25 at °C,25 150C, rpm, n =, 3). 48 h. Error represent standard deviations(among (among 0.039 0.039 and 48 h. Error bars bars represent standard deviations and0.751 0.751g∙L g¨−1L, ´1 n =The 3). inset The shows inset shows the correlation including linear regression (blue (blue lines) thethe equilibrium solubility valuesvalues the correlation including thethe linear regression lines)between between equilibrium solubility with the final pH of the different used media for the ORBI hemihydrate and anhydrous forms. with the final pH of the different used media for the ORBI hemihydrate and anhydrous forms. Molecules 2016, 21, 328 12 of 19 Also as expected, considering the pH-dependent acid-basic ORBI species distribution in solution, the equilibrium solubility values of both ORBI crystal forms increase significantly in aqueous hydrochloric acid and in pH 4.5 buffered media. For instance, the equilibrium solubility of the anhydrous ORBI form is 19-fold greater in HCl 0.1 mol¨ L´1 than in water (Table 3 and Figure 11). Moreover, Figure 11 shows that there is a linear correlation of the equilibrium solubility for both forms with the final pH of the used media. The pH-solubility profile for the two ORBI forms studied here 0,`{´ increasing as the pH decreases is due to the protonation (H1ORBIpzwitterionq + H+ Ñ H2ORBIp`cationq ) of ORBI molecules in solution. Thus, the lower the acid pH, the higher the molar fraction of H2ORBIp`cationq and consequently the higher the ORBI solubility, whatever the solid form in equilibrium. In all media for which the equilibrium final pH is greater than pKa1 (except to 0.01 mol¨ L´1 HCl medium), both ORBI anhydrous and hemihydrate forms are classified as slightly soluble (Table 3) by USP criteria [9]. This means that 1 g of API is soluble in 100 to 1000 mL of solvent. As discussed above, the low solubility in this neutral media is due to the prevalence of the zwitterionic species in the equilibrium solution. In the 0.01 mol¨ L´1 HCl medium, for which the final pH was increased to ~6 during the solubility experiment, the hemihydrate form was classified as slightly soluble (1 g of API is soluble in 30 to 100 mL of test solvent), whereas the anhydrous form was sparingly soluble. The increased final pH of the medium using 0.01 mol¨ L´1 HCl can be attributed to the ORBI buffering 0,`{´ behaviour involving the H2ORBIp`cationq and H1ORBIpzwitterionq species released from the solid forms, which was strong enough to neutralize the introduced HCl solution. In the two media for which the equilibrium final pH is lower than pKa1 (buffer pH = 4.5 (final pH = 4.5) and 0.1 mol¨ L´1 HCl (final pH = 2)), both the ORBI anhydrous and hemihydrate forms are classified as sparingly soluble (Table 3). A remarkable result is that the anhydrous form is significantly more soluble than the hemihydrate in all acidic media (final pH ď 6). The largest percentage difference (64%) occurs in 0.01 mol¨ L´1 HCl medium, which makes the solubility classification slightly soluble and sparingly soluble for the ORBI hemihydrate and anhydrous forms, respectively. The highest solubility values observed for the anhydrous form compared to the hemihydrate in the acid media tested here could be attributed to the structural features of the two compared phases. Considering that hemihydrate and anhydrous forms have the same structure, the latter is expected to present a higher solubility since it is more porous and has a lower lattice energy. However, this comparison is valid only when there is no conversion of the solid form in equilibrium with the solution to a more thermodynamically stable one during the experiment. Because it was shown in Section 2.3 that the anhydrous form can be easily converted to the hemihydrate under wet conditions, the solid material in equilibrium with the solutions used to determine the ORBI equilibrium solubility was subsequently dried in a desiccator containing silica for 5 days and analysed by PXRD (Figures 12 and 13 and the Figure S4 in the Supplementary Materials). All experimental PXRD patterns of the residual solid materials in equilibrium with the solution prepared from the ORBI hemihydrate and anhydrous forms in water and in the pH 6.8 and 7.5 buffer media match the calculated PXRD pattern of the crystal structure determined here for ORBI hemihydrate (Figure S4—Supplementary Materials). Moreover, there is no apparent difference in terms of peak width of hkl indices with h “ 0 when the final solid materials starting from the hemihydrate and anhydrous forms are compared. Therefore, it can be concluded that the anhydrous form converts into the hemihydrate one in these three dissolution media, and consequently the equilibrium solubility values obtained for the ORBI anhydrous form could not be considered actual values. The Bragg peaks of the ORBI hemihydrate phase (Figure 12a) do not match the experimental ones present in the PXRD pattern of the solid material separated from the ORBI anhydrous form in the 0.1 mol¨ L´1 HCl medium (Figure 12c). In other words, the PXRD analysis shows that the ORBI anhydrous form is converted to another form during the solubility determination experiment in 0.1 mol¨ L´1 HCl. The new phase is quite likely an ORBI chloride salt. This assumption is based on the fact that H2ORBIp`cationq is the unique aqueous ORBI species expected to be present in solution at pH < 3 (Figure 10), thus enabling its crystallization with the chloride from the HCl medium. However, Molecules 2016, 21, 328 13 of 19 the experimental PXRD pattern of the residual material from the hemihydrate in 0.1 mol¨ L´1 HCl Molecules 2016, 21, 328 13 of 19 medium (Figure 12b) shows Bragg peaks from the ORBI hemihydrate phase (Figure 12a) in addition to those attributed to the chloride (Figure 12c). Therefore, thethe solid in equilibrium is pH < 3 (Figure 10),ORBI thus enabling its salt crystallization with the chloride from HClmaterial medium. However, −1 HCl the experimental PXRD pattern of the hemihydrate residual material fromand the the hemihydrate 0.1 mol∙L a solid-state mixture containing the ORBI form probableinORBI chloride salt form medium (Figure shows BraggThis peaks from the ORBI hemihydrate phase (Figure 12a) in is addition crystallized during the12b) experiment. result suggests that the hemihydrate form more resistant to those attributed to the ORBI chloride salt (Figure 12c). Therefore, the solid material in equilibrium than the anhydrous one to conversion to the ORBI salt chloride form. This trend is confirmed when is a solid-state mixture containing the ORBI hemihydrate form and the probable ORBI chloride salt 1 HCl media the experimental PXRDduring patterns the residual separated from the 0.01 form mol¨ is L´more form crystallized the of experiment. This material result suggests that the hemihydrate containing the ORBI hemihydrate andtoanhydrous forms are compared. PXRD resistant than the anhydrous one conversion to the ORBI salt chloride The form.former This trend is pattern confirmed whenonly the experimental PXRD patterns of the residual material separatedthe from the 0.01 (Figure 12d) contains the Bragg peaks of the hemihydrate form, whereas latter (Figure 12e) −1 HCl media containing the ORBI hemihydrate and anhydrous forms are compared. The indicatesmol∙L the presence of spurious Bragg peaks of very low intensity from the ORBI chloride salt former PXRD pattern (Figure 12d) contains only the Bragg peaks of the hemihydrate form, whereas form. Therefore, the percentage of conversion of the starting ORBI solid material to the ORBI chloride the latter (Figure 12e) indicates the presence of spurious Bragg peaks of very low intensity from the salt form at the end salt of the solubility depends on atsolid least two variables: ORBI chloride form. Therefore,determination the percentage of experiments conversion of the starting ORBI material (i) the pH of the aqueous media; and (ii) the crystal form used as starting material. Conversion is to the ORBI chloride salt form at the end of the solubility determination experiments depends on at least two variables: (i) the pH of the aqueous media; and (ii) the crystal form used as starting material. favoured by the use of the anhydrous form as starting material at low pH. Therefore, in spite of the is favoured by the use thesolubility anhydrousdetermination form as starting material at lowinpH. Therefore, observedConversion phase transition observed inofthe experiment aqueous HCl media, in spite of the observed phase transition observed in the solubility determination experiment in which precludes the measurement of actual solubility values either for the hemihydrate or anhydrous aqueous HCl media, which precludes the measurement of actual solubility values either for the form, the observed or difference be indirectly stability of the two hemihydrate anhydrouscan form, the observedcorrelated difference with can bethe indirectly correlated withORBI the crystal forms. In otherofwords, form is more and consequently moreand susceptible stability the two the ORBIanhydrous crystal forms. In other words,unstable the anhydrous form is more unstable consequently more susceptible to dissolution or concomitant dissolution/solid-state transformation to dissolution or concomitant dissolution/solid-state transformation than the hemihydrate form. than the hemihydrate form. The higher reactivity of the anhydrous form can be explained by the loss The higher reactivity of the anhydrous form can be explained by the loss of crystallinity along the a unit of crystallinity along the a unit cell axis (as discussed in Section 3.3) and/or by its supersaturation with cell axisrespect (as discussed in Section 3.3) and/or by its supersaturation with respect to the hemihydrate to the hemihydrate form due to nucleation and/or crystal growth during inter-conversion in an form due to nucleation and/or crystal growth during inter-conversion in an aqueous medium [21,41]. aqueous medium [21,41]. Normalized Intensity (a.u.) (e) (d) (c) (b) (a) 4 6 8 10 12 14 16 18 20 22 24 2θ degree (CuKα) Figure 12. Calculated experimentalPXRD PXRD patterns ORBI forms after after the equilibrium solubilitysolubility Figure 12. Calculated and and experimental patternsofof ORBI forms the equilibrium test: (a) ORBI hemihydrate form (calculated); (b) ORBI hemihydrate in 0.1 mol∙L−1 HCl;´1 (c) ORBI test: (a) ORBI hemihydrate −1form (calculated); (b) ORBI hemihydrate in 0.1 mol¨ L HCl; (c) ORBI anhydrous in 0.1 mol∙L HCL; (d) ORBI hemihydrate in 0.01 mol∙L−1 HCl (e) ORBI anhydrous in ´1 HCL; (d) ORBI hemihydrate in 0.01 mol¨ L´1 HCl (e) ORBI anhydrous in anhydrous 0.1−1mol¨ 0.01 in mol∙L HCl. L The extra Bragg peaks are shown by arrows. ´1 0.01 mol¨ L HCl. The extra Bragg peaks are shown by arrows. The calculated Bragg peaks of the ORBI hemihydrate form (Figure 13a) agree with the experimental PXRD patterns of the residual solid phase in equilibrium with the pH = 4.5 acetate buffer and pH = 5.8 Thephosphate calculated Bragg peaks of the ORBI hemihydrate form (Figure 13a) agree with the buffer. However, all the spectra show spurious peaks indicating the partial conversion of experimental PXRD patterns of the residual solid phase in equilibrium with the pH = 4.5 acetate buffer and pH = 5.8 phosphate buffer. However, all the spectra show spurious peaks indicating the partial conversion of the initial solid phase to another one. The new phases are probably the ORBI acetate (Figure 1b,c and phosphate (Figure 13d,e) salt (see discussion above proposing the formation of the ORBI chloride salt). Molecules 2016, 21, 328 14 of 19 Molecules 2016, 21, 328 the initial solid phase to another one. The new phases are probably the ORBI acetate (Figure 1b,c and 14 of 19 phosphate (Figure 13d,e) salt (see discussion above proposing the formation of the ORBI chloride salt). Normalized Intensity (a.u.) (e) (d) (c) (b) (a) 4 6 8 10 12 14 16 2θ degree (CuKα) 18 20 22 24 Figure 13. Calculated and experimental PXRD patterns of ORBI forms after the equilibrium solubility Figure 13. Calculated and experimental PXRD patterns of ORBI forms after the equilibrium solubility test: (a) ORBI hemihydrate form (calculated); (b) ORBI hemihydrate in pH 4.5 acetate buffer; (c) ORBI test: (a) ORBI hemihydrate form (calculated); (b)hemihydrate ORBI hemihydrate pH 4.5 acetate buffer; anhydrous in pH 4.5 acetate buffer (d) ORBI in pH 5.8in phosphate buffer (e) ORBI (c) ORBI anhydrous in pHin4.5 buffer (d) The ORBI pH by 5.8arrows. phosphate buffer (e) ORBI anhydrous pH acetate 5.8 phosphate buffer. extrahemihydrate Bragg peaks arein shown anhydrous in pH 5.8 phosphate buffer. The extra Bragg peaks are shown by arrows. 3. Materials and Methods 3. Materials and Methods 3.1. Chemicals Orbifloxacin standard (purity 99.9%) was purchased from Sigma-Aldrich (Seelze, Germany), 3.1. Chemicals and Orbifloxacin raw material (purity 99.8%) was from LKT Laboratories, Inc. (St. Paul, MN, USA). ® (Rio de Analytical grade sodium hydroxide and was hydrochloric acid were from Vetec Orbifloxacin standard (purity 99.9%) purchased frompurchased Sigma-Aldrich (Seelze, Germany), Janeiro, Brazil), and potassium phosphate monobasic, glacial acetic acid, sodium phosphate and and Orbifloxacin raw material (purity 99.8%) was from LKT Laboratories, Inc. (St. Paul, MN, USA). sodium acetate were from Proquímios® (São Paulo, Brazil). Spectroscopy/HPLC grade methanol was Analytical grade sodium hydroxide and hydrochloric acid were purchased from Vetec® (Rio de Janeiro, purchased from JT Baker® (Xalostoc, Mexico). Ultrapure water was obtained by reverse osmosis and Brazil), and potassium monobasic, acetic acid, MA, sodium phosphate and sodium acetate filtration throughphosphate a water-direct Q™ systemglacial (Millipore, Bedford, USA). ® (São Paulo, Brazil). Spectroscopy/HPLC grade methanol was purchased from were from Proquímios Tablets of ORBI, ORBAX™ (Schering-Plough Animal Health Ind. Com. Ltda., São Paulo, Brazil), ® (Xalostoc, a declaredMexico). dosage of 22.7 mg API, water were purchased at a local excipients of through JT Bakerwith Ultrapure was obtained bypharmacy. reverse The osmosis and(mixture filtration inactive pharmaceutical ingredients) used in the PXRD analysis to facilitate the ORBI identification in the a water-direct Q™ system (Millipore, Bedford, MA, USA). ORBAX™ tablets was prepared with the following ingredients: lactose monohydrate (91%) povidone Tablets of ORBI, ORBAX™ (Schering-Plough Animal Health Ind. Com. Ltda., São Paulo, Brazil), (1.5%), starch glycolate sodium (6.0%), magnesium stearate (1.0%), and silicon dioxide (0.5%), which with a declared dosagefrom of 22.7 API, were purchased at a local pharmacy. The excipients (mixture of were purchased localmg pharmacies. inactive pharmaceutical usedonly in the facilitate theand ORBI The excipients ingredients) composition lacked the PXRD Opadryanalysis green dye,tocarnauba wax, the identification ORBI compared with the ORBAX™ reference product. The total mass of the excipients in themonohydrate formulation in the ORBAX™ tablets was prepared with the following ingredients: lactose (91%) was obtained by determining the weight of the ORBAX™ 22.7 mg tablets (n = 20), and the amount of povidone (1.5%), starch glycolate sodium (6.0%), magnesium stearate (1.0%), and silicon dioxide (0.5%), each excipient (except the lactose) was determined according to the average proportion of each which were purchased from local pharmacies. component used in the production of tablets in general [42]. The amount of lactose monohydrate, Thewhich excipients composition lacked the Opadry green carnauba and the ORBI functions as a diluent/filler, wasonly calculated by subtracting thedye, amounts of otherwax, components compared with the ORBAX™ reference product. The total mass of the excipients in the formulation was from 100%. obtained by determining the weight of the ORBAX™ 22.7 mg tablets (n = 20), and the amount of each excipient (except the lactose) was determined according to the average proportion of each component used in the production of tablets in general [42]. The amount of lactose monohydrate, which functions as a diluent/filler, was calculated by subtracting the amounts of other components from 100%. 3.2. Crystal Preparation ORBI crystals were obtained by a slow solvent evaporation technique; approximately 10 mg of ORBI raw material was dissolved in approximately 50 mL of a solution of ethanol–chloroform (1:1 v/v). After five days at room temperature (25 ˝ C) and protected from light, well-shaped white single crystals were formed. Crystals were separated from the solution for the single-crystal X-ray diffraction study. Molecules 2016, 21, 328 15 of 19 3.3. Structural Determination by X-ray Diffraction for Single Crystals The single-crystal X-ray diffraction (SCXRD) measurement was performed at low temperature (150 K) on a Gemini A-Ultra diffractometer (Oxford Diffraction, Blacksburg, VA, USA) equipped with an Atlas CCD detector using graphite-monochromatized Mo or Cu Kα beams. The programs CrysAlis CCD and CrysAlis RED [43] were used for data collection, cell refinement, data reduction, and multi-scan method absorption correction. The structure was solved using the direct method of structure factors phase retrieval using the software SHELXS-2013 [44] and refined by a full-matrix least squares on F2 using the software SHELXL-2013 [44]. All non-hydrogen atoms were found from the electronic density map constructed by Fourier synthesis and refined with anisotropic thermal parameters. The hydrogen atoms bonded to carbons were stereochemically positioned following a riding model with fixed C—H bond lengths of 0.93, 0.96, 0.97, and 0.98 Å for the aromatic, methyl, methylene, and methine groups, respectively. The hydrogen atoms of the water molecule and the secondary amine were refined freely after assignment using the difference Fourier map. The isotropic thermal parameters of all hydrogens depended on the equivalent isotropic thermal displacements of the atoms bonded to them [Uiso(H) = 1.2Ueq(N-amine, C-aromatic, C-methylene, C-methine) or 1.5Ueq(O-water, C-methyl)]. The zwitterionic feature of ORBI (carboxyl deprotonated and secondary amine protonated) was unambiguously determined from the electronic density map constructed by Fourier synthesis. The software WinGX [45] was used to treat the crystallographic data and generate tables. The MERCURY [46] and ORTEP-3 [47] software programs were used for the crystallographic analysis and artwork representations. CCDC 1447435 contains the supplementary crystallographic data for the ORBI structural analysis. These data have been deposited at the Cambridge Crystallographic Data Centre [35] and can be obtained free of charge via http://www.ccdc.cam.ac.uk/conts/retrieving.html (or from the CCDC, 12 Union Road, Cambridge CB2 1EZ, UK; Fax: +44 1223 336033; E-mail: [email protected]). 3.4. Powder X-ray Diffraction Analysis Powder X-ray diffraction (PXRD) data were recorded at room temperature (293 K) using a Ultima IV diffractometer (Rigaku, Tokyo, Japan) with θ–2θ geometry. CuKα radiation (λ = 1.5418 Å) was generated using a sealed tube at 40 kV and 30 mA. The data were collected with step size of 0.02˝ . The speed of scan was 1˝ 2θ per minute from 3 to 35˝ in 2θ. The samples were finely ground and mounted on a grooved glass slide employed as a sample holder. The experimental PXRD patterns were compared with the one calculated by importing the crystal structure determined here for ORBI using single-crystal X-ray diffraction (SCXRD) data into MERCURY. The PXRD pattern calculated from low-temperature crystal structures (150 K, see Table 1) is, as expected, slightly shifted (right direction) from the experimental patterns performed at room temperature (298 K). 3.5. Infrared Spectroscopy with Attenuated Total Reflectance by Fourier Transform (FTIR-ATR) FTIR-ATR spectra were obtained using an Affinity-1 Fourier transform infrared spectrophotometer (Shimadzu™, Tokyo, Japan) coupled to a Pike Miracle™ attenuated total reflectance sampling accessory with ZnSe waveguides (Pike Technologies™, Madison, WI, USA). Spectra were recorded at room temperature in the 4000–600 cm´1 range. After recording a background spectrum, the sample was placed on the ZnSe crystal, and 32 scans were recorded with a resolution of 2 cm´1 . 3.6. Thermal Analysis TG and DTA curves were obtained by simultaneous thermal analysis module SDT-Q-600, manufactured by TA Instruments (New Castle, DE, USA). The system was calibrated against the weight and temperature using high-purity indium, and the DTA baseline was performed and verified before analysis. The analysis were permormed using open aluminium crucibles, a heating rate of 10 ˝ C¨ min´ 1 , nitrogen flow at 100 mL¨ min´ 1 , and samples of approximately 8 mg. Molecules 2016, 21, 328 16 of 19 3.7. Interconversion Study between ORBI Anhydrous and Hemihydrate Forms Approximately 50 mg of ORBI hemihydrate form (Sigma ORBI standard) was heated at 200 ˝ C for 10 h to convert them to the ORBI anhydrous form. After allowing the samples to reach room temperature in a desiccator containing silica, complete water release from the sample was confirmed by TG measurements, which did not show mass loss in the range observed for the ORBI hemihydrate form. The dehydrated sample was studied by PXRD. To verify the stability of the anhydrous form to humidity, 50 mg of Sigma ORBI standard previously heated at 200 ˝ C for 10 h was placed in a climatic chamber at 40 ˝ C with 75% of relative humidity for 1 h. Thereafter, the sample was submitted to thermogravimetric and PXRD analysis. 3.8. ORBI Quantification ORBI quantification in the solubility test was performed by a stability-indicating method with high performance liquid chromatography as described by Casedey and collaborators [48]. The chromatographic separation was achieved using a Prominence model Shimadzu™ liquid chromatograph (Kyoto, Japan) with a DGU-20A 3R degasser, SIL-20AC HT autosampler, CTO-20A oven, LC-20AD pump, and SPD-M20A diode array detector. The following chromatographic parameters were used. A Shim-pack CLC-ODS Shimadzu column (Kyoto, Japan) (dimensions 250 mm ˆ 4.6 mm diameter and 5.0 µm particle size) at 25 ˝ C was the stationary phase. The mobile phase used was a solution of 5% (v/v) acetic acid:methanol (80:20 v/v) at a flow rate of 0.7 mL¨ min´ 1 . UV detection was performed at a wavelength of 290 nm, and the injection volume of the sample in the chromatographic system was 20 µL. A calibration curve was prepared using a stock solution in the mobile phase of ORBI Sigma standard (previously dried for 4 h at 105 ˝ C in an oven) at 5 concentrations in triplicate (5, 10, 15, 20, and 30 µg¨ mL´ 1 ). The results were analysed by linear regression of the peak area versus concentration. The regression equation for the calibration curve was y = 134.377x ´ 3751 with a correlation coefficient of (r) = 0.9999. 3.9. Solubility Studies The solubility at equilibrium was determined by the classical saturation shake-flask method [49]. The ORBI hemihydrate and anhydrous (obtained by heating the hemihydrate form at 200 ˝ C) forms were added in excess to 2-mL Eppendorf tubes containing 1 mL of the following media: ultrapure water, hydrochloric acid 0.01 mol¨ L´ 1 , hydrochloric acid 0.1 mol¨ L´ 1 , pH 4.5 acetate buffer (0.050 mol¨ L´ 1 ), pH 5.8 potassium phosphate buffer (0.054 mol¨ L´ 1 ), pH 6.8 potassium phosphate buffer (0.072 mol¨ L´ 1 ), and pH 7.5 potassium phosphate buffer (0.088 mol¨ L´ 1 ). The samples in each medium were prepared in triplicate. Subsequently, the tubes were shaken at 150 rpm on a SOLABTM SL DT 180 (São Paulo, Brazil) shaker table at room temperature (25 ˝ C) and protected from light. After 48 h of stirring, the samples were filtered on modified PTFE filter (13-mm diameter, porosity of 0.50 µm, Advantec™ MSF, Dublin, CA, USA) and diluted in the mobile phase with the necessary dilutions. The concentration of ORBI in each solvent was determined by the chromatographic method (described in Section 3.8). The remaining solid was dried in a desiccator containing silica for 5 days and subsequently analysed by PXRD to verify that the resulting material was the same as the starting material. 4. Conclusions A crystal structure of the antimicrobial API orbifloxacin was determined for the first time. This first form is zwitterionic and hemihydrated. A second form (anhydrous form) was obtained by heating the hemihydrate form. The phase transition occurs at 104 ˝ C and the anhydrous form is stable up to 269 ˝ C. The anhydrous form can be returned to the hemihydrate one under wet conditions. The crystal structure determined for the hemihydrate form does not collapse on water removal. Therefore, the hemihydrate and anhydrous forms of ORBI are isomorphous crystals. In spite of their isostructurally, Molecules 2016, 21, 328 17 of 19 the anhydrous form is more porous and less stable (lower lattice energy) than the hemihydrate one and consequently the former is expected to be more soluble than the later. Confirming our expectation, the lower solubility of the hemihydrate form in comparison with the anhydrous one, leads us to infer that the hemihydrate form is the one described in British Pharmacopoeia (2011) and in the USP 38 (2015), although it is presented as a dry form in these official compendia. Supplementary Materials: Supplementary materials can be accessed at: http://www.mdpi.com/1420-3049/21/3/328/s1. Acknowledgments: The authors thank FINEP (0134/2008), CNPq (552387/2011-8; 308354/2012-5; 448723/2014-0), CAPES (AUX-PE—PNPD—2347/2011), and FAPEMIG (APQ-00273-14, and APQ-02486-14) for financial support. We also thank CNPq and CAPES for research fellowships (EC and AD). This work is a collaboration research project of members of the Rede Mineira de Quimíca (RQ-MG) supported by FAPEMIG (Project: CEX-RED-00010-14). The authors express sincere thanks to Lab-Cri-UFMG for the X-ray facilities and Iara Maria Landre Rosa for single-crystal X-ray diffraction measurements. Author Contributions: O.M.M.S., A.C.D., M.B.d.A. and E.C.L.C. conceived and designed the experiments; O.M.M.S. performed the SCXRD experiments; O.M.M.S. and J.T.J.F. performed the solubility and stability experiments; A.C.D., J.T.J.F. and O.M.M.S. analyzed the data; Contributed reagents/materials/analysis tools: A.C.D., E.C.L.C. and M.B.d.A. A.C.D. and O.M.M.S. wrote the paper. All authors approved the final manuscript. Conflicts of Interest: The authors declare no conflict of interest. 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