US 20140325751A1 (19) United States (12) Patent Application Publication (10) Pub. No.: US 2014/0325751 A1 Hake (54) (43) Pub. Date: PLASTIC RECEPTACLE (71) Applicant: Delia Hake, Waltham Cross (GB) (72) Inventor: Delia Hake, Waltham Cross (GB) Nov. 6, 2014 Publication Classi?cation (51) Int- Cl A47K 3/06 (52) U-S- Cl (2006.01) CPC ...................................... .. A47K 3/06 (2013.01) USPC (21) Appl. No.: 14/251,687 (57) ............................................................ .. 4/585 ABSTRACT This invention is a distinctive plastic receptacle or bath. This bath is made from clear or coloured supple PVC plastic and (22) Filed: Apr. 14, 2014 the body of the bath is held upright and in place by a light weight structure that consists of parts that can be connected (30) Foreign Application Priority Data and taken apart again, so that the bath becomes collapsible. This means that the bath can easily be folded away and May 2, 2013 Jun. 14, 2013 Mar. 5, 2014 (GB) ............................ .. GB1307998.3 (GB) ............................ .. GB1310730.5 (GB) ............................ .. GB1404020.8 transported. It is meant to be used as a bath for camping, or any other temporary use, where such a structure would be very useful, such a temporary ?sh tank. Patent Application Publication Nov. 6, 2014 Sheet 1 0f 8 FIG. 1 US 2014/0325751 A1 Patent Application Publication 45 Nov. 6, 2014 Sheet 2 0f 8 "i5 US 2014/0325751 A1 7 / FIG. 2 Patent Application Publication Nov. 6, 2014 Sheet 3 0f 8 FIG. 3 US 2014/0325751 A1 Patent Application Publication Nov. 6, 2014 Sheet 4 0f 8 FIG. 4 US 2014/0325751 A1 Patent Application Publication Nov. 6, 2014 Sheet 5 0f 8 FIG. 5 US 2014/0325751 A1 Patent Application Publication Nov. 6, 2014 Sheet 6 0f 8 FIG. 6 US 2014/0325751 A1 Patent Application Publication Nov. 6, 2014 Sheet 7 0f 8 US 2014/0325751 A1 12 12 ‘ 11 13 18 FIG. 7 14 Patent Application Publication Nov. 6, 2014 Sheet 8 0f 8 FIG. 8 US 2014/0325751 A1 Nov. 6, 2014 US 2014/0325751A1 PLASTIC RECEPTACLE FOREIGN PATENT DOCUMENTS [0001] [0002] [0003] [0004] GB 14040208 GB 13197305 GB 13079983 These documents mean that the ?rst patent applica tion regarding this invention was done in Great Britain on the 2 May 2013. BACKGROUND TO THE INVENTION [0005] In the UK alone there are over a million campers and campervan, caravan and motorhome (RV) users and enthusi asts. The people who like camping already like various gad gets and pieces of equipment that are specially designed to make the camping experience more comfortable. [0006] This invention is a camping bath. A collapsible, portable lightweight bath designed to be used in tents, caravan tents, motorhome annexes, utility tents or any other shelter that affords some privacy, or even just in the great outdoors during a wild camping experience. It can be taken on expe ditions, for example, a rally car expedition across several continents. [0007] It can also be used as a temporary water tank, for example when a permanent ?xture, such as pond is being ?xed. The contents of the pond, usually ?sh of some kind can be kept in the receptacle and kept warm while repairs are being carried out, by simply adding a small water heater to the bath as used in most aquariums. [0008] It is also very useful to bathe vulnerable children in, on a camping trip, because they ?nd the ordinary facilities at a campsite daunting and very disconcerting. They often get very up set and frustrated due to the unfamiliar surroundings. [0009] Due to the suitability of the materials used in the construction of the bath, it is also useful when taking pets on holiday, either to bathe them or just to have them cool down on a very hot day. [0010] Even campsites with very good facilities might seem too far away and that is why a lot of campers have their own toilets and may well like their own baths as well. On most campsites, when they get very busy, the hot water might run out, or there would always be queues and women, especially do not like using shared facilities very much. (See the March 2013 edition of Camping Magazine, page 30) [0011] The only other product on the market that can be used for sanitation is the camping shower. Though inexpen sive, the camping shower relies only on the sun in order to heat up whereas the water for the camping bath can be heated up in a variety of ways. Using the camping shower is not a very relaxing experience as it can only take up to 20 litres of water and once this has gone, the shower and the bathing experience is over, whether a person has ?nished bathing or not. There is also a continuing problem with the output pres sure being too low and so a lot of the time only a trickle of water is discharged. It is know that some people have even constructed their own temporary showers. SUMMARY OF THE INVENTION [0012] The camping bath can easily be set up and dis mantled. It can be folded and carried in its own textile carry ing case, for easy storage and transportation. It can be used again and again because it is made of lightweight, yet very strong materials. [0013] The structure is strong enough to take the weight of almost any person. The body of the bath can be made out of strong supple PVC sheets, which can be transparent, or it can be suffused with colour, or it can contain patterns on the sides of the bath, either imprinted or added on later in the form of temporary or permanent PVC decals or stickers which may contain suction mechanisms to adhere to the bath. [0014] Because the bath can contain hundreds of litres of water, and since it is not, typically, going to be permanently plumbed in, there needs to be a mechanism for ?lling it with water. There are several ways of ?lling and emptying the bath. [0015] The easiest way is to take on 25 litre plastic con tainer and either pour it directly into the bath, or use a small 12V pump to place inside the container and pump the water into the bath. Then four, 3 litre kettles of boiled water can be added to the bath. Since mo st cooking hobs in a tenth have two hot plates, the water in the bath will be hot enough after about 10 minutes. Because the PVC plastic is so strong the boiling water can be poured in ?rst if so desired. If the tent has access to electricity then this can be used to heat up the water. [0016] There are also many and varied gas and electric powered small portable water heating tanks available on the market to either heat up the water in a tent, or caravan or motorhome (RV). [0017] Water may also be fetched from the ablution block or water taps, by using a trolley, of which there are a huge variety on the market. [0018] Most tents, (but not those made out of canvas) also get very hot during the day and so if the water container or containers are just left in a tent or utility tent then there will be enough hot water already available for a bath, later in the day. The water can then just be topped up with a boiled kettle and so a hot relaxing bath can be enjoyed in the great outdoors with only the time it takes to make a cup of tea. [0019] When emptying the bath, a small 12V pump, either battery operated or hand-held, or electrical can be used to pump the waste water back into the containers. There are several types of these pumps able to do this on the market and it usually takes 10 minutes or less to empty the bath, as some of these pumps act quite fast. [0020] Caravans and motorhomes have hot water already installed and therefore readily available. They contain only shower, however. [0021] The camping bath consists of a plastic and metal or plastic only, frame, which sits inside the a supple PVC plastic container or receptacle in such a way that the frame holds up the plastic and a rectangular bath is formed. [0022] The frame is typically made of aluminium, because of its excellent qualities but it can also be made from brass or any other suitable metal that does not corrode easily and is not too heavy. The frame can also be made out of extruded plastic such as solid polypropylene or acrylic. If hollow plastic tubes are used they may not be strong enough to hold the weight of most people as they climb in and out of the bath. [0023] The advantage of using acrylic is that it is very tough and durable. It may be relatively expensive but it can be coloured in a variety of colours and so combinations of coloured PVC and acrylic couldbe very commercial, once the idea of a having a camping bath is established. [0024] The advantage of using aluminium for the frame is that it is lightweight, yet very strong. The aluminium can be anodised or preferably powder coated, so that it can also be made in a variety of colours to enhance its commercial value. This may make it easier to market the product. Nov. 6, 2014 US 2014/0325751A1 [0025] The aluminium extruded tubes are held in place by hard PVC, or polypropylene or any other similarly strong and suitable plastic, tube connectors or sockets. The aluminium which heats and fuses the pieces together to form an extremely strong bond. Other plastic materials use other tubes either ?t snugly inside these connectors or the connec tors can be placed inside the aluminium tubes to make up the [0033] A small pocket of thinner supple PVC may be added to the inside of the bath, either by welding or by a temporary welding methods. frame. suction mechanism. This is to hold the small 12V pump [0026] In order to construct the bath the aluminium tubes are ?rst threaded through the plastic bath’s welded seams before being either placed inside or outside the tube connec tors or sockets. Each aluminium tube is no longer than approximately 50 cm or else the bath may be too bulky to carry around easily. The tube connectors consist of 389 upright because if it is held upright it is the most effective. degree sockets, T-junction connectors, clip-on sockets and bath, that is new. Recent innovations including a portable spa rounded connectors. When the connectors are inserted inside the aluminium tubes the bath has an even more elegant [0034] Even though portable baths have been made before, and even though the materials described are not new, it is the combination of using these materials for a portable rectangu lar bath in the modern camping environment, including the ideas of what campers are going to use to ?ll and empty the bath still utilises the round plastic swimming pool design that is held upright by air being pumped into it. appearance. The junctions may be even stronger because the plastic connectors are now made more compacted, and are BRIEF DESCRIPTION OF THE DRAWINGS also surrounded and therefore protected by the aluminium, and so are less prone to crack or have a fracture. [0035] In order to understand exactly what the portable, collapsible bath consists of, please refer to the following [0027] drawings. If acrylic is used then the tube connectors may be made in different colours and so the bath can again be made more colourful. Both the aluminium and acrylic tubes or rods [0036] FIG. 1 is a plan view illustrating one version or example of a cut piece of supple PVC; are resistant to heat and corrosion. [0037] [0028] piece of PVC that is designed to ?t together with the piece of The rectangular body of the bath may be preferably made from supple PVC as this material has the best qualities and is also the most inexpensive. The plastic sheets from which the body is cut out can withstand boiling water poured directly onto it, if so desired. It is UV resistant and does not expand when it is ?lled with water by more than approxi mately 1 cm outwards when the bath contains around 130 litres of water. When it is emptied the bath returns to its original size and shape. The thickness of the sheet is prefer ably in the order of up to 0.75 mm thick. If it is any thicker than the bath becomes too dif?cult to fold away. Plastic sheets strips of 1 mm thick are used to form curtains in warehouses and supermarkets. Sheets of approximately 0.5 cm thick are used as washing up bowls or tent windows. [0029] Other materials that may be used for the body of the bath are plastics that contain textile ?bres embedded in the plastic, which is usually polyurethane. The problem with FIG. 2 is a plan view illustrating one version of a cut PVC of FIG. 1, in order to be welded together in accordance with the present invention; [0038] FIG. 3 is a perspective view of an example of one version of a 360 degree, hard plastic tube ?tting or connector; [0039] FIG. 4 is a perspective view of an example of one representation of a hard plastic T-junction tube connector; [0040] FIG. 5 Is a perspective view of an example of one version of a hard plastic semi-circular tube connector; [0041] FIG. 6 is a perspective side view of one version of how the aluminium tubes or rods ?t into the hard plastic tube connectors, to form the frame in a manner consistent with the present invention; [0042] FIG. 7 is a perspective side view of the completed frame as shown in FIG. 6; [0043] FIG. 8 is a perspective view of one example or embodiment of a camping bath, containing all the elements of these types of plastic is that their hydrolysis resistance may be the previous drawings, which can be made in a manner con low. What this means is that they cannot withstand heated water as well as the supple PVC. They are however, very tough and need not be thicker than 0.5 cm. Other plastics, where the ?bres are inserted between two layers of plastic sistent with the present invention. DETAILED DESCRIPTION OF THE INVENTION have excellent hydrolysis qualities. [0030] Whichever plastic is used they can be destroyed by invention the description will start by looking at the material which the body of the baht consists of FIG. 1 shows a plan view of a sheet of PVC that is preferably made of supple PVC folding the plastic into a point or vertex and then scraping this pointed part across surfaces like concrete for the supple PVC or even just synthetic carpets, in the case of otherplastics with the embedded textile ?bres. It is therefore, important to ?nd a balance between the strength of the material for the body of the bath, and the ability to fold it up and pack it away. [0031] Another advantage of using supple PVC for the bath is that it can be cut into shapes very easily, by just using a Stanley knife. It is important not to cut out sharp angles, however, but to use rounded corners because the supple PVC, degrades over time where sharp angles have been cut into it. [0044] In order to fully understand the area and scope of the 1, or similar plastic, some of which may contain ?bres embed ded in the plastic sheet. By supple PVC it is meant that the polyvinylchloride polymer has had plasticisers added to it to make the plastic ?exible and bendable, yet strong enough to resist high temperatures of water and soap. It is also very easy to cut and this can be done using a Stanley knife or similar. As can be seen in FIG. 1 and FIG. 2 the PVC plastic sheet is cut out in a certain way, showing only one example of this inven tion. [0045] The plastic sheet plan designs 1 and 2 have rounded [0032] The PVC sheet may be cut into three or more shapes or parts and these are then welded together to form the body cut out ?aps or wings 6 and 7. [0046] It can be seen in FIG. 1 and FIG. 2 that when the corners are cut out of the supple plastic PVC sheet that they are rounded 15 and not cut out at right angles. This is done to of the bath. A 6 kW high frequency welding method is used prevent any weak points forming at these comers, because This manifests itself as small tears at the comer edges. Nov. 6, 2014 US 2014/0325751A1 these will eventually result in small tears appearing at the is going to be welded on the other side of the piece 1 in exactly corner after some extensive usage. the same way except that there are two wings 5 cut out and so [0047] The thickness of the transparent PVC sheet 1 and 2 is 0.75 mm, in this version of the invention, but the thickness the edges 3 and 5 will now be combined with edge 4. This is can vary from 0.5 to 0.75 m. If the PVC sheet has a greater thickness than 0.75 mm the bath would be too dif?cult to fold away. A balance must be found between the thickness of the plastic sheet and the ability to fold it up. If the thickness is 0.5 m, it would be very easy to fold up into a smaller shape but then when the bath is ?lled with water it will expand above 1 cm outwards, even though once the vessel is emptied it will regain its original shape again. [0048] The polyurethane plastic, or any other plastic with embedded ?bres, are very strong and so the thickness needed wouldbe from 0.3 mm to 0.5 mm. Some ofthese plastics have also got excellent hydrolysis qualities in that they can easily withstand boiling water being poured onto them and pres sures applied to the plastic at the same time. These are the type of conditions that the bath would normally be subjected to. Most of these types of plastic are already made opaque during the manufacturing process. These types of plastics also would not expand when ?lled with water because the embedded ?bres keep the bath’s shape completely. However, when a point or comer is formed they are not as strong as the supple PVC and will form a hole when the comer is scraped on a carpet, whereas the supple PVC will only form a hole when scraped on a hard material like cement. Also, when the supple PVC is folded it does not retain the folds, whereas these types done to ensure that the completed structure will have an extension 17 as shown in FIG. 8. This is constructed so that a person can lean backwards comfortably and have a relaxing bath. [0053] The plastic sheet 1 and 2 and all the wings 6 and 7 must be cut out according to a set pattern so that for example, the plastic does not cover the tube connectors 11 as shown in FIG. 4 because this may make the bath too slippery when a person leans on the structure when they get in and out of the bath. When the design is done correctly as shown in FIG. 8, it will also be relatively easy to insert the aluminium tubing ?rst into the welded plastic sleeves 6 and 7 and then into the tube connectors 11, 8, 12. The tube connector 13 can be added last and are just clipped onto the exposed aluminium tube 21. [0054] In this representation of the invention there are twenty-eight aluminium tubes, 16, 18 and 20 of ?ve varying sizes, as can be seen in FIG. 6 and in FIG. 7. The sizes range from 84 mm to 472 mm. The diameters of the tubes are one inch or 25 .4 mm and the inside thickness is 18 SWG or 1.219 mm. The aluminium tubing is very robust and can withstand the weight of almost any person. It is well-known from the internet and other sources that aluminium is a passive metal and so does not corrode easily. It merely forms an aluminium oxide shell and once this has occurred no further corrosion or of plastic do. They are also more expensive and use a different interaction with the environment takes place. Even so to pro tect the aluminium even further, or to allow colouring of the welding method than that used by the supple PVC. aluminium tubing, the tubes are subjected to either anodising [0049] If transparency is an issue the clear supple PVC may have decals or plastic stickers added to the outside of the bath, which may stick to the bath panes by way of a suction mecha product may be made more commercial. nism. The camping bath is though, primarily designed to ?t into either a small side room of a large family tent, or more typically in a utility tent, which has its own privacy built in. The supple PVC is also manufactured in a range of colours. The PVC plastic is widely available and is manufactured to come in large rolls of ?lm or sheeting. [0050] The plastic sheets 1 and 2 are welded together using a high frequency welding method. This means that the two or powder coating. By colouring the aluminium tubes, the [0055] Anodising the aluminium may lead to cracks form ing after many uses because the aluminium is going to be submerged in water, so it preferable that the aluminium is powder coated. Powder coating increases the resistance to ultraviolet rays, and corrosion, and also allows dyeing of the aluminium without causing the paint to form blisters. The powder is a type of plastic polymer and may have particle size ranging from 30-50 micrometers. The powder coating con tains only the powder and a resin or glue, but no solvent like sheets are overlaid by approximately 1 cm and then the seam ordinary paint and is therefore less harmful to the environ is heated when it is subjected to a frequency ranging from ment because it causes less pollution. 13-100 MHZ and with a machine with a power rating of at what the very strong seam 19 looks like after it has been [0056] In order to cover the tubing the powder coating has a softening temperature of 80 degree Celcius, a melting tem perature of 150 degrees and is cured at 200 degrees. The ?nal procedure forms a type of skin so that the ?nished product welded, is in FIG. 8. [0051] The ?rst pieces to be welded are the ?aps or wings 6 will have a consistent surface appearance and colour, as well as a smooth texture, and will also be able to withstand knocks least 6 kW. Because of the high power rating a three phase socket is needed for the welding machine. An example of and 7. These rounded cut out wings are folded over and then and abrasions. The powder coating is applied electro statically welded to pieces 1 and 2, respectively. In this representation before it is cured under heat. [0057] The tube connectors 8, 11 and 12 in this represen tation of the invention can be seen in FIG. 3, FIG. 4 and FIG. 5. They are made of a preferably thermosoftening polymer or of the invention there are six wings on the main plan sheet 1 and two each 7 on the side panels 2, one of which is shown in FIG. 2. The aluminium tube pieces 14 and 20 will slide inside these welded ?aps 6 and the aluminium tube pieces will slide inside the welded ?aps 7 whenever the bath is assembled, as shown in FIG. 8. [0052] To weld together the pieces 1 and 2, the PVC sheet is ?rst folded along the lines 16 and then the edge 3 is com bined with the edge 4, in such a way that they overlap by 1 cm hard PVC, or a thermosetting plastic of some kind There are many examples of tube connectors in use, but the difference for this invention is that the connectors must be stronger and tougher and not be prone to cracking or splitting, or have any other stress fracture weaknesses, then those used in other products. Tube connectors used for camping equipment or before being subjected to the high frequency welding. Care furniture may be prone to fractures even when they contain has to be taken so that when these two sheets are welded strengthening bars 10, as shown in the 360-degree, 9 tube connector, 8 as in FIG. 3. The aluminium tubes will ?t quite tightly into the socket 9 so that the structure is strong, but not together, the ?aps 6 and 7 are situated on the inside of the bath and not the outside. After this has been done another piece 2 Nov. 6, 2014 US 2014/0325751Al too tightly so that it cannot be easily taken apart again. The tube connector or socket, 11 in FIG. 4, is a T-junction type and this connector will need to be the strongest as it will take most of the weight of the person, whenever he or she is getting in or out of the bath. Typically an inner diameter of l 4 SWG would be suitable to withstand the strain. The rounded sockets, 12 in FIG. 5 are situated at the back of the bath to ensure that there are no hard edges as a person leans back in the bath. [0058] The clip 13 is attached to the tube 18 at the front and back of the bath for added strength to the overall structure, as can be seen in FIG. 6 and in FIG. 7. These ?gures also show how the aluminium tubes ?t into all the connectors to make up the structure of the bath. Another representation of this inven tion could include a design where the tube sockets or junc tions ?t inside the aluminium tubes. The overall effect of this 2. The bath as de?ned in claim 1 consists of thermosoften ing plastic sheets that are welded together using a high fre quency welding method to form the body of the bath. 3. The bath as de?ned in claim 1 consists of thermosoften ing plastic sheets that may contain ?brous material and is welded together using a suitable welding method to form the body of the bath. 4. The bath as de?ned in claim 1 contain ?aps or wings that have been cut out of a supple thermosoftening plastic sheet so that they may be folded over and welded to the inside of the body of the bath using a suitable heating welding method. 5. The bath as de?ned in claim 1 consists of a thermosoft ening plastic sheet that has a thickness of at least 0.4 mm and is in the range of 0.5 to 1 mm thick and if a thermosoftening design is that it is very aesthetically pleasing because the plastic containing ?bres is used the thickness may be in the T-junction would not be visible anymore, except for a small black band. This design may be more appealing to the eye and region of 0.3 to 0.6 mm thick. 6. The bath as de?ned in claim 1 may contain a further therefore could be more commercial. It may even be give a stronger structure as the plastic connectors would now be thermosoftening plastic pocket that is welded to the inside of the body of the bath, or placed to the inside of the body of the protected by the aluminium tubing. bath, has a thickness in the region of 0.5 mm to contain a small [0059] pump so that the pump is be placed in an upright position. 7. The bath as de?ned in claim 1 is held upright by a Even though the materials and manufacturing tech niques and processes are well known, this invention is about the combination of using these materials in a completely new way and in a novel approach, which is not obvious. It is also about thinking out different ways in which this collapsible, portable camping bath can be useful and also how it can be used. For example, how to ?ll a bath that is a temporary structure, and also how the water is heated in a safe and harmless way. It is also not going to be an expensive product. Many other variations, modi?cations and the use of similar materials, may become obvious, especially once the idea of using a camping bath is established, but it is intended that they will fall within the spirit and scope of this invention. The representation as described earlier is meant to be an example or illustration only, and as such variations and modi?cations are intended to be included within the scope of the invention as de?ned in the following claims. What is claimed is: 1. A portable, collapsible, rectangular shaped or similar, bath or receptacle, where the body of the bath is made out of a thermosoftening plastic sheet, or a thermosoftening plastic sheet with textile ?bres embedded in it or the ?bres are place in a layerbetween two plastic sheets, in which a person can sit and bathe in, whether an adult or a younger person, and the body of the bath is held upright by a structure that is not part of the plastic sheet. structure that contains both rods or hollow tubes and tube connectors or sockets. 8. The structure with respect to claim 7 is made of hollow aluminium tubes or solid aluminium rods or any similar metal that is lightweight, yet strong and does not corrode easily. 9. The structure with respect to claim 7 is made of an acrylic or Perspex type plastic rods or hollow tubes, or any similar hard plastic that is very strong. 10. The structure with respect to claim 7 consists of many parts that can be connected together and then dislodged again, so that no single part is bigger than approximately 550 mm long and approximately 150 mm wide. 11. The structure with respect to claim 7 contain tube connectors or junctions which may be made from any hard plastic or similar material. 12. The structure with respect to claim 7 contain tube connectors that are tough enough to withstand the stress or strain fractures and cracks due to heated water and ultraviolet light and the full weight of almost any person and is therefore recommended to have an inner thickness of approximately 14 SWG or even to be solid. * * * * *
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