Tutorials | Add-ons | Solidworks exporter Solidworks Add-on Manual Related files SolidWorksAddon Manual.pdf SetupSolidWorksAdd-on.exe Description Install the SolidWorks Add-on and learn how to configure SolidWorks to export to Visual Components' 3DCreate software. /7 The SolidWorks exporter add-on provides an elementary toolsets for Transfering a geometry From SolidWorks into the Visual Components 3DCreate simulation software. This manual Includes instructions for installation, usage and some practical tips to get most out of your Geometry export. Installation Before launching the SolidWorks Add-on installer, ensure that you ����������������������������� have the following items installed on your computer: • • 3DCreate SolidWorks In order to install the Add-on double click on the 'SetupSolidWorksAddOn.exe' installation file. Follow the installation dialog to install the SolidWorks Add-on. First Use When the Add-on has been installed you may need to make the Visual Components SolidWorks Exporter icons visible inside SolidWorks. To do so, open SolidWorks, then click Tools -> Add-Ins. Choose the Visual Components Exporter, Both the "Active" and "Start Up Columns". A new tool bar will be added, to enable it right click on any existing tool bar and choose Visual Components Exporter. This will open a new tool bar with two icons, similar to the one below, which is only visible when a document is open. Activation When the exporter is run for the first time, an activation dialog will pop up, asking for a licence key. Follow the steps of the activation dialog, to activate the SolidWorks Add-on. After a successful activation, the Add-on it is ready to be used. Export To do a export simply open SolidWorks. Load the assembly model without enabling lightweight model in the load options. After The model is loaded, click on the Visual Components target symbol and all the solids seen on screen will be exported out to a open Visual Components session. [email protected] www.visualcomponents.com The Visual Components logo 3DCreate, 3DRealize and 3DVideo are trademarks of Visual Components Oy, Inc. All other brand names, product names, or trademarks belong to their respective holders. The level of detail is the same as can be seen on screen, if the tesselation should be lowered, the options of the document properties need to be modified (see "Simplify Geometry") in the next section). /7 tutorials | Add-ons | Solidworks Exporter More options The button with a yellow question mark opens a export options dialog. This dialog is used to specify additional export options. There are three options which can be modified: Enter your part names in this input field 1.Exclude Parts/Assemblies by Name Possibility to exclude parts or assemblies from being exported on basis of a name based filter. Each line in the text field is compared against part or assembly names in the current model. When the names match the item is skipped from the export. This enables a fast and quick export. 2. Merge Distance In each solid nearby ������������������������������������������������������������������������� points are merged to optimize the model. The merge distance value affects the distance at which this merging is done. The value is represented in millimeters. The smaller the value, the better the result of the merging. 3.Crease Angle The default angle at which a crease in the polygonal model will be set for hard or soft edge treshold. The default value is sufficient for standard export models but may be changed if the model exhibits some prominent visual artefacts on its surface. Simplify Geometry Clean Geometry Simple models are lightweight and can easily be shared. Unneccessary data is removed in order to enable a smooth simulation of the model. The amount of data in a SolidWorks model is often too much for a smoothly running simulation model. SolidWorks offers a toolset that can be used to create lighter geometry. Modifying the following settings may improve the quality of the simulation model in some cases dramatically: 1.Small Holes Small holes add huge amounts of complexity to a geometry and are in general not essential for part recognition and operations understanding. Suppressing or hiding these can make the model much lighter. 2. Fasteners, such as nuts, bolts, screws and washers Small geometry can usually be omitted without affecting the overall look of the final component. Especially fasteners such as nuts, bolts and screws which are part of the internal structure. It is recommended to replace the entire packet by a simple cylinder geometry. [email protected] www.visualcomponents.com The Visual Components logo 3DCreate, 3DRealize and 3DVideo are trademarks of Visual Components Oy, Inc. All other brand names, product names, or trademarks belong to their respective holders. 3. Fillets, chamfers, Ribs and some of the sheet metal structures These add often unnecessary complexity to the model and removing them can reduce the weight of the model dramaticly without impacting the look. 4. Internal structures To improve the simulation model it is recommended to delete anything that will not be visible during simulation. For example the cogs, wheels and fans that aren't visible are removed since they do not add anything to the end result. tutorials | Add-ons | Solidworks Exporter Tip: Zoom the screen roughly ����������� to the size that ������������������ the conveyor will ����� to be in a factory layout view. All items that cannot be seen properly are the items that should be removed. /7 Tutorial: A simple conveyor Open the file Belt Conveyor Assy.SLDASM from Program Files\Visual Components\SolidWorks Add-on 2009\Belt Conveyor, make sure you have the lightweight option turned off. This model is the training conveyor for this tutorial. There are four things which will be optimized from the model • • • • the grooves on the motor the holes in the legs the fasteners for the legs tesselation of the model The first is the grooves on the motor�������������������������������������������������������������� ������������������������������������������������������������������� . To remove the grooves, zoom into the motor������������������ ����������������������� . Select anything on the motor������������������������������������� ������������������������������������������ ,click on the selection and choose 'Edit part'. Then select a face in a groove, click again and choose 'Suppress'. This will turn the motor���������������������� ��������������������������� to a smooth cylinder which ��������������������� is enough for the detail of a simulation model. Each leg has a number holes in them which need to be suppressed. The procedure is similar to the one before. Select anything on any of the legs, click on the selection and choose 'Edit part'. Then select a face on the hole and choose 'Suppress'. [email protected] www.visualcomponents.com The Visual Components logo 3DCreate, 3DRealize and 3DVideo are trademarks of Visual Components Oy, Inc. All other brand names, product names, or trademarks belong to their respective holders. Repeat this same procedure for the other holes, then return to the assembly. tutorials | Add-ons | Solidworks Exporter /7 In the next step the fasteners for the legs are optimized. There are two options, hide them or rearrange the geometry. As before select one of the fasteners and edit it. Drag your history handle up to just after 'Extrude'. This allows us to see the history at this point in construction. Expand the 'Extrude' so you can see Sketch 1. Select the sketch and choose 'Edit sketch'. Then remove the holes by selecting the lines of the holes and press 'Delete'. The last step is to adjust the tesselation to the minimum. To do this select from the SolidWorks menu bar 'Tools -> Options'. Then choose in the 'Document properties Tab' the sub-item 'Image quality'. Activate the check box "Apply to all referenced part documents" which will make the slider bar selectable. Move the slider for the 'Shaded and draft quality HLR/HLV resolution' to the lowest possible value and confirm your selection. [email protected] www.visualcomponents.com The Visual Components logo 3DCreate, 3DRealize and 3DVideo are trademarks of Visual Components Oy, Inc. All other brand names, product names, or trademarks belong to their respective holders. Tutorials | template | <0 tutorial - header small> | guidelines /10 The geometry is now ready to be exported by clicking on the 'Export to Visual Components' icon. If the software is not already running, this will open a new instance of 3DCreate and load the exported model in the 3D-world. Tutorial: Automatic cleanup of suitable features The last model was reasonable simple and did not contain many parts which are suitable for automatic simplification. Bigger models also increase the workload for manual simplification and a more productive approach is required. Solidworks contains tools to assist with automatic simplification. Prior their use, they need to be loaded, similar to the Visual Compontents Exporter Plug-in.g in itself. In the menu bar open 'Tools -> Add -Ins'. In the dialog activate 'SolidWorks Utilities'. In this tutorial a model is used that ships with SolidWorks. The model can be found in the SolidWorks installation directory under 'C:\ProgramFiles\SolidWorks\samples\tutorial\ advdrawing\motor casing.sldasm'. The file contains a exploded view of a blender. The fact that the model is exploded is of advantage here, as it is easy to see what will belong to the cavity and what will not. Start by turning the image slightly to a frontal view. This will make the selection of parts inside the blender easier. The first step is to hide unneccessary parts. Select all parts which are related to the red button but will lie inside the engine casing. Then control right click and select hide. . [email protected] www.visualcomponents.com The Visual Components logo 3DCreate, 3DRealize and 3DVideo are registered trademarks of Visual Components Oy, Inc., registered in the USA, Europe and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Tutorials | template | <0 tutorial - header small> | guidelines /10 Repeat this step for the cogs. So once you have hidden the internals. You are now editing this configuration. When all extra parts are hidden choose form the menu bar 'Utilities -> Simplify'. A simplification factor of 0.08 works generally very well. Press 'Find now' which initiates a feature search in SolidWorks that requires some time, depending on the mode. After the search is finished, press 'Suppress All', and all features which were found in the feature search before will be suppressed. Also this operation will take some time. In the last step the tesselation needs to be set as low as possible as shown in the previous tutorial. Once the modification is done, press the 'Export to Visual Components' icon and the model will be exported into 3DCreate. The size of the imported model contains only 1/10 of the original data without namely affecting the visual presentation in a factory floor level visualization. Limitations The exporter has following known limitations: 1. Lightweight models are not directly supported Lightweight models need to be conveted to solid models prior export. 2. Limited material support. Material assignments do not always work as expected. [email protected] www.visualcomponents.com The Visual Components logo 3DCreate, 3DRealize and 3DVideo are registered trademarks of Visual Components Oy, Inc., registered in the USA, Europe and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Tutorials | template | <0 tutorial - header small> | guidelines [email protected] www.visualcomponents.com The Visual Components logo 3DCreate, 3DRealize and 3DVideo are registered trademarks of Visual Components Oy, Inc., registered in the USA, Europe and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. /10
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