KENYA STANDARD DKS 2200-1:2009 Nitrogen —Specification Part 1: High Purity Nitrogen PUBLIC REVIEW DRAFT ©KEBS 2009 MAY 2009 First Edition 2009 DKS 2200-1:2009 TECHNICAL COMMITTEE REPRESENTATION The following organizations were represented on the Technical Committee: Consumer Information Network BOC Kenya Ltd Noble Gases International Ltd Chemigas Ltd Synergy Gases (K) Ltd Carbacid (CO2) Ltd Government Chemist’s Department Kenya Industrial Research and Development Institute (KIRDI) Kenyatta University, Chemistry Dept Kenya Science Teachers College Ministry of Roads and Public Works – Materials Branch Kenya Industrial Estates Kenyatta National Hospital Ministry of Medical Services Kenya Bureau of Standards — Secretariat REVISION OF KENYA STANDARDS In order to keep abreast of progress in industry, Kenya Standards shall be regularly reviewed. Suggestions for improvements to published standards, addressed to the Managing Director, Kenya Bureau of Standards, are welcome. © Kenya Bureau of Standards, 2009 Copyright. Users are reminded that by virtue of section 6 of the Copyright Act, Cap. 130 of the Laws of Kenya, copyright subsists in all Kenya Standards and except as provided under section 7 of this Act, no Kenya Standard produced by Kenya Bureau of Standards may be reproduced, stored in a retrieval system in any form or transmitted by any means without prior permission in writing from the Managing Director. KENYA STANDARD DKS 2200-1:2009 Nitrogen —Specification Part 1: High Purity Nitrogen KENYA BUREAU OF STANDARDS (KEBS) Head Office: P.O. Box 54974, Nairobi-00200, Tel.: (+254 020) 605490, 602350, Fax: (+254 020) 604031 E-Mail: [email protected], Web:http://www.kebs.org Coast Region P.O. Box 99376, Mombasa-80100 Tel.: (+254 041) 229563, 230939/40 Fax: (+254 041) 229448 Lake Region P.O. Box 2949, Kisumu-40100 Tel.: (+254 057) 23549, 22396 Fax: (+254 057) 21814 Rift Valley Region P.O. Box 2138, Nakuru-20100 Tel.: (+254 051) 210553, 210555 DKS 2200-1:2009 Foreword This standard has been prepared by the Technical Committee on Gases under the guidance of the Standards Projects Committee, and it is in accordance with the procedures of the Kenya Bureau of Standards. High Purity Nitrogen covered in this standard is intended for specialised use such as analytical use, research programmes involving work in inert atmospheres, manufacture of oxygen-labile organic chemicals and pharmaceuticals. The standard specifies limits on impurities such as oxygen, carbon monoxide, carbon dioxide, oil, total hydrocarbons and water. Purity requirements are also covered in this standard. During the development of this standard, reference was made to the following documents: BS: 4366:1993 British standard specification for industrial Nitrogen Cox, J., Halliday, D. and Kilminister, K.(1990), A guide to the establishment and maintenance of pesticide laboratories in developing countries, Natural Resources Institute bulleting no. 28, iv + 79pp. Acknowledgement is hereby made for the assistance received from these sources. ©KEBS 2009 — All rights reserved 2 DKS 2200-1:2009 KENYA STANDARD DKS 2200-1:2009 Nitrogen —Specification Part 1: High Purity Nitrogen 1 Scope This standard prescribes the requirements and test methods for compressed high Purity Nitrogen in the form of liquid or gas. 2 Normative reference The following standard contains provisions which, through reference in this text, constitute provisions of this Kenya Standard. For undated reference, the latest edition of the normative document referred to applies. KS ISO 7225, Gas cylinders — Precautionary labels KS 09-532, Specification for standard atmospheric conditions for test purposes 3 Terms and Definitions For the purposes of this Standard the following terms and definitions shall apply. 3.4 STP standard atmospheric temperature and pressure as per KS 09-532 4 Requirements 4.1 Purity When tested in accordance with the method specified in annex A, Nitrogen in gaseous form or gasified liquid Nitrogen shall have a minimum of 99.998 % v/v nitrogen content. 4.2 Impurities The product shall be colourless, odourless and shall comply with the impurities limits given table 1. ©KEBS 2009 — All rights reserved 3 DKS 2200-1:2009 Table 1 - Impurity limits for Nitrogen SL NO. 1. Characteristic Requirement Test method Oxygen % v/v, Max 0.0004 Annex B 2. Carbon monoxide % v/v, max 0.0005 Annex C 3. Carbon dioxide % v/v, max 0.0001 Annex C 4. Total hydrocarbons % v/v, max 0.0001 Annex D 5. Water % v/v , max 0.0005 Annex E 5 Packing and marking 5.1 Packing The product shall be supplied as compressed gas or liquid at cryogenic temperature, in appropriate steel cylinders complying with relevant Kenya standards. Valves or taps shall not be lubricated with oil or grease. 5.2 5.2.1 Marking Cylinder Each cylinder shall be clearly and indelibly marked with the following information: a) The words “Nitrogen, High Purity”; b) The name or registered trade mark and address of the manufacturer; c) Purity; d) The impurities limits in table 1, as applicable; e) Batch number and; f) Date of filling; g) Filling pressure (at STP) for product in gaseous form; h) Net Weight of contents in Kg for product in liquid form. 5.2.2 Colour and chemical formula Each cylinder shall in addition to the markings in 5.2.1, be clearly and indelibly painted with the colour grey in the body and black and white alternating spaced stenciled shoulders and marked with the chemical formula corresponding to Nitrogen. 5.2.3 Precautionary labels Each cylinder shall in addition to the markings in 5.2.1, be clearly and indelibly marked with precautionary labels as specified in KS ISO 7225. ©KEBS 2009 — All rights reserved 4 DKS 2200-1:2009 Annex A (Normative) Method for the determination of Purity of Nitrogen A.1 Principle Nitrogen content is determined by determining the total content of specified impurities as per annexes B to E and reporting the balance as Nitrogen, plus any traces of noble of gases present. A.2 Procedure Determine total specified impurities by adding the results obtained in Annexes B to E. A.3 Calculation Purity of Nitrogen is calculated as: P Where P T = 100 –T = Purity (% v/v) =Total specified impurities (% v/v) Report Purity results to three decimal places. ©KEBS 2009 — All rights reserved 1 DKS 2200-1:2009 Annex B (Normative) Method for the determination of oxygen content B.1 Principle The method uses the principle of electrochemical reduction of any oxygen present in a stream in a detection cell containing either a gel or aqueous solution of electrolyte where the following reactions take place: O2 + 2H2O + 4e → 4OH – at the cathode and 2Pb + 4OH - → 2Pb(OH)2 + 4e at the anode, with the complete reaction represented by: 2Pb + O2 + 2H2O → 2Pb(OH)2 In some instances, electrodes other than lead may be used. B.2 Apparatus A variety of analytical equipment suppliers provide simple, ready to run portable units for this purpose, which may be powered either by battery or mains electricity. Figure B.1 illustrates the configuration of a typical unit designed for this purpose using aqueous electrolyte. Note 1 such units require flow to produce any pertinent signal output and to assist in calibration an adsorbent oxygen scrubber is included in the analyzer circuit. Figure B.2 illustrates the configuration of a typical unit designed for this purpose using gel as an electrolyte. Note 2 In this instance any flow variation is not crucial to the measurement. B.3 Calibration Calibration of these units shall be carried out in accordance with the manufacturer’s instructions using a gas calibration mixture containing Oxygen. The minimum value indicated is 0.0005 % or less. B.4 Procedure After calibrating the instrument, introduce the sample of the product in accordance with the manufacturer’s instructions. Record the oxygen content that is displayed by the instrument. ©KEBS 2009 — All rights reserved 2 DKS 2200-1:2009 Figure B.1 – Configuration of unit for electrochemical determination of oxygen using aqueous electrolyte Figure B.2 – Configuration of unit for electrochemical determination of oxygen using gel electrolyte ©KEBS 2009 — All rights reserved 3 DKS 2200-1:2009 Annex C (Normative) Method for the determination of carbon monoxide and carbon dioxide content C.1 Principle The method uses the principle of infra-red absorption by different molecules at specific wavelengths in the infrared spectrum. C.2 Apparatus C.2.1 Scanning infra-red spectrometer –Fitted with a gas cell of 10 m minimum optical path length. C.3 Calibration Calibration of these units shall be carried out in accordance with the manufacturer’s instructions using a gas calibration mixture containing Carbon Monoxide and Carbon dioxide. The minimum value indicated is 0.0001 % or less for Carbon dioxide and 0.0005 % or less for Carbon Monoxide. C.4 Procedure After calibrating the instrument, introduce the sample of the product in accordance with the manufacturer’s instructions and calculate the carbon monoxide and carbon dioxide contents. ©KEBS 2009 — All rights reserved 4 DKS 2200-1:2009 Annex D (Normative) Method for the determination of total hydrocarbons content D.1 Principle The method uses the principle of ionizing the hydrocarbon molecules that are present in a particular sample in a flame, and monitoring the change in potential across two electrodes in close proximity to the flame, as illustrated in figure D.1. The change in potential is proportional to the quantity of hydrocarbons present. Figure D.1 – Flame ionization detector (schematic) D.2 Apparatus D.2.1 Gas chromatograph – Fitted with a flame ionization detector, a gas sampling valve, and a suitable valve to enable hydrocarbons to be ‘back flushed’ to the detector. Nitrogen carrier gas shall be used. Note Many other variables, such as column type, length, carrier flow, detector temperature and oven temperature, may be left open, and still provide a suitable system for determination of this impurity. D.3 Calibration Calibration of these units shall be carried out in accordance with the manufacturer’s instructions using a gas calibration mixture. The mixture shall, however, contain only methane in a balance of nitrogen, and the result of the calibration shall be expressed as ‘Total hydrocarbons calibrated as methane’. The minimum value indicated is 0.0001 % or less. D.4 Procedure After calibrating the instrument, introduce the sample of the product in accordance with the manufacturer’s instructions. Record the output signal on a computing integrator, and calculate the concentration of hydrocarbons in accordance with the computing integrator manufacturer’s instructions. ©KEBS 2009 — All rights reserved 5 DKS 2200-1:2009 Annex E (Normative) Method for the determination of water content E.1 Principle The gas is passed through a direct reading hygrometer. E.2 Apparatus E.2.1 A direct reading hygrometer – of one of the following types: a) b) c) d) cooled mirror dew point; electrolytic; capacitance; piezoelectric. E.3 Calibration Ensure that the instrument has a current certificate of calibration demonstrating traceability to a physical standard held at the KEBS Metrology Laboratory or a recognized international body. E.4 Procedure Operate the direct reading hygrometer in accordance with the manufacturer’s instructions. Keep all sample lines as short as practicable and, together with all ancillary equipment, ensure that they have only polytetrafluorethylene or stainless product in accordance with the manufacturer’s instructions. Record the water content that is displayed by the instrument. ©KEBS 2009 — All rights reserved 6
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