CV3770 - Mettler Toledo

C3000 Checkweigher System
CV3770 Combination
Checkweighing and Optical Inspection
Prevent Label Mix-Up
The visual inspection station checks
products for the correct label, expiry
date, lot/batch numbers, and labeling
defects. It inspects top, front or back
surfaces on a wide range of label and
product sizes.
Dynamic Checkweighing
The checkweighing system verifies the
weight of the product, reliably rejecting
over and under-filled products. This helps
to significantly reduce product waste and
ensures compliance with global
regulatory standards.
Complete Product Control
Combining the visual inspection with the
checkweighing eliminates unnecessary
product handling components. This
results in an easy-to-integrate unit that
saves line space and delivers unmatched
inspection accuracy.
Unified User Interface
Both system components are accessed
via the same touchscreen interface with
a user-friendly navigation and simple
product setup. A statistics module
provides real-time data to help ensure
maximum production uptime.
CV3770
Two Guardians Combined
The CV3770 offers checkweighing with inspection for
inaccurate labeling and essential prints as part of a
single product inspection process. It continuously detects
defective products, ensuring accurate certified weights,
correct labeling, packaging and verification of critical
prints. Performing multiple inspections on three surfaces
over a wide range of product sizes and with an industry
leading, easy-to-use interface, the CV3770 operates
effectively in virtually any consumer product packaging line.
Manufacturers benefit from the CV3770 system as follows:
• Immediate detection of label mix-up, saving recovery
and rework costs and minimizing the risk of recall
• Control of labeling and print quality, maximizing product
sales and consumer satisfaction
• Unit is part of an overall quality control system, meeting
retailers' demands for certification
Get protected, with two state-of-the-art control points in a
single unit that help facilitate the implementation of BRC
and IFS quality assurance criteria.
CV3770 – Standardizing Checkweighing with Label Inspection
Technical Specifications
A-A
A-A
A-A
Requirements to items being inspected
•Printed characters with a consistent shape and print angle
•Flat bottom to allow the item to travel smoothly with conveyor
•At least one flat side so that the item can be oriented (round
bottles as well as pouches and bags require evaluation*)
•An obvious and consistent contrast between label and container
Basic configuration/inspection set
This configuration includes all the inspections listed above, for one
of three surfaces: front side, back side or top, for an inspection area
of 100 x 120 mm. The other 2 surfaces can be selected and they as
well contain all the inspections listed above.
Inspection area
Size 100 x 120 mm
Optional: Expanded inspection area for labeling defects
≤ 200 x 240 mm
Article size (product dimensions)
•Max. article height if inspection on top: 200mm
•Max. article height if no inspection on top: 300mm
•Max. width, length 250 x 250mm
Vision inspection options**
•Expanded inspection area for labeling defects ≤ 200 x 240mm
•Additional printed characters, barcodes or 2D code validation
•Promotional stickers
General technical data
• Design approved for official verification
• Select between vision and checkweighing screens using a button
on the terminal touchscreen
•15-inch colour touchscreen TFT display,
resolution 1024 x 768 pixels (XVGA)
• Individual user access profiles with password protection
•Product (article) setup memory for up to 200 products
•On-screen adjustment of inspection tool setup for optimising
inspections during production
Mettler-Toledo Garvens GmbH
Kampstrasse 7
31180 Giesen, Germany
Telephone +49 (0) 5121 933-0
Facsimile +49 (0) 5121 933-456
e-mail [email protected]
Subject to technical modifications
© Mettler-Toledo Garvens GmbH
Printed in Germany 0316/200 EN
TH
Inspections included in basic configuration/inspection set**
•Label mix-up prevention by one of the following methods:
– Printed label ID number verification, character height ≥ 1.5 mm
– Datamatrix verification
– GTIN bar code
– Unique graphical element
– Unique character string ≥ 1.5 mm
•Printed characters verification
– Expiry date and lot number verification, character height ≥ 1.5 mm
•Labeling defects
– Label displacement (horizontal or vertical) ≥ 3mm or skewed ≥ 3°
– Double labeling, gross folds, and flagged labels; defects ≥ 3 mm
B-B
Schematic of standard design
Typical dimensions see table
•On-screen pictures of good and defective
products
•Conveying speed *** up to 60 m/min
•Throughput *** up to 300 pcs/min
•Ingress protection IP 54
• All electronic components housed in the
checkweigher control cabinet
• Acrylic (PMMA) housing covering
cameras, lenses and lights on the
checkweigher infeed conveyor
• Electrical: 115/230 V (AC), single-phase,
50/60 Hz, 1 kVA
Options and accessories
•Signal stack lights (signal lights pole)
•Feedback control for automatic filling
machine readjustment
•Statistics program with printer or
PrintStick
•Industrial network integration
•Interface to the METTLER TOLEDO
FreeWeigh.Net™ or ProdX SQC system
Other options and accessories available
Technical Data
Conveyor width (B-B)
150 or 250mm
Infeed conveyor distance between roller centres (A-A)
for "Basic Configuration/Inspection Set"
Infeed conveyor distance between roller centres (A-A)
for "Extended Inspection Area for Labeling Defects"
1000mm
Distance between roller centres (A-A) for weighing conveyor
250 to 600 mm
Distance between roller centres (A-A) for outfeed conveyor
from 500 mm
Weighing range
0 to 10,000 g
Accuracy***
from ± 0.01g (10 mg)
Line height (TH)
700 to 1100 mm (± 50 mm)
Standard sorting/rejecting equipment
2 pusher
1200mm
* Inspection evaluation of samples completed by a METTLER TOLEDO Product Inspection laboratory is
required before quotation.
** There must be an application verification completed by a METTLER TOLEDO Product Inspection laboratory
prior to order acknowledgement.
***Dependent on product shape, weight, and inspection requirements.
www.mt.com/garvens
For more information