C3000 Checkweigher System CV3770 Combination Checkweighing and Optical Inspection Prevent Label Mix-Up The visual inspection station checks products for the correct label, expiry date, lot/batch numbers, and labeling defects. It inspects top, front or back surfaces on a wide range of label and product sizes. Dynamic Checkweighing The checkweighing system verifies the weight of the product, reliably rejecting over and under-filled products. This helps to significantly reduce product waste and ensures compliance with global regulatory standards. Complete Product Control Combining the visual inspection with the checkweighing eliminates unnecessary product handling components. This results in an easy-to-integrate unit that saves line space and delivers unmatched inspection accuracy. Unified User Interface Both system components are accessed via the same touchscreen interface with a user-friendly navigation and simple product setup. A statistics module provides real-time data to help ensure maximum production uptime. CV3770 Two Guardians Combined The CV3770 offers checkweighing with inspection for inaccurate labeling and essential prints as part of a single product inspection process. It continuously detects defective products, ensuring accurate certified weights, correct labeling, packaging and verification of critical prints. Performing multiple inspections on three surfaces over a wide range of product sizes and with an industry leading, easy-to-use interface, the CV3770 operates effectively in virtually any consumer product packaging line. Manufacturers benefit from the CV3770 system as follows: • Immediate detection of label mix-up, saving recovery and rework costs and minimizing the risk of recall • Control of labeling and print quality, maximizing product sales and consumer satisfaction • Unit is part of an overall quality control system, meeting retailers' demands for certification Get protected, with two state-of-the-art control points in a single unit that help facilitate the implementation of BRC and IFS quality assurance criteria. CV3770 – Standardizing Checkweighing with Label Inspection Technical Specifications A-A A-A A-A Requirements to items being inspected •Printed characters with a consistent shape and print angle •Flat bottom to allow the item to travel smoothly with conveyor •At least one flat side so that the item can be oriented (round bottles as well as pouches and bags require evaluation*) •An obvious and consistent contrast between label and container Basic configuration/inspection set This configuration includes all the inspections listed above, for one of three surfaces: front side, back side or top, for an inspection area of 100 x 120 mm. The other 2 surfaces can be selected and they as well contain all the inspections listed above. Inspection area Size 100 x 120 mm Optional: Expanded inspection area for labeling defects ≤ 200 x 240 mm Article size (product dimensions) •Max. article height if inspection on top: 200mm •Max. article height if no inspection on top: 300mm •Max. width, length 250 x 250mm Vision inspection options** •Expanded inspection area for labeling defects ≤ 200 x 240mm •Additional printed characters, barcodes or 2D code validation •Promotional stickers General technical data • Design approved for official verification • Select between vision and checkweighing screens using a button on the terminal touchscreen •15-inch colour touchscreen TFT display, resolution 1024 x 768 pixels (XVGA) • Individual user access profiles with password protection •Product (article) setup memory for up to 200 products •On-screen adjustment of inspection tool setup for optimising inspections during production Mettler-Toledo Garvens GmbH Kampstrasse 7 31180 Giesen, Germany Telephone +49 (0) 5121 933-0 Facsimile +49 (0) 5121 933-456 e-mail [email protected] Subject to technical modifications © Mettler-Toledo Garvens GmbH Printed in Germany 0316/200 EN TH Inspections included in basic configuration/inspection set** •Label mix-up prevention by one of the following methods: – Printed label ID number verification, character height ≥ 1.5 mm – Datamatrix verification – GTIN bar code – Unique graphical element – Unique character string ≥ 1.5 mm •Printed characters verification – Expiry date and lot number verification, character height ≥ 1.5 mm •Labeling defects – Label displacement (horizontal or vertical) ≥ 3mm or skewed ≥ 3° – Double labeling, gross folds, and flagged labels; defects ≥ 3 mm B-B Schematic of standard design Typical dimensions see table •On-screen pictures of good and defective products •Conveying speed *** up to 60 m/min •Throughput *** up to 300 pcs/min •Ingress protection IP 54 • All electronic components housed in the checkweigher control cabinet • Acrylic (PMMA) housing covering cameras, lenses and lights on the checkweigher infeed conveyor • Electrical: 115/230 V (AC), single-phase, 50/60 Hz, 1 kVA Options and accessories •Signal stack lights (signal lights pole) •Feedback control for automatic filling machine readjustment •Statistics program with printer or PrintStick •Industrial network integration •Interface to the METTLER TOLEDO FreeWeigh.Net™ or ProdX SQC system Other options and accessories available Technical Data Conveyor width (B-B) 150 or 250mm Infeed conveyor distance between roller centres (A-A) for "Basic Configuration/Inspection Set" Infeed conveyor distance between roller centres (A-A) for "Extended Inspection Area for Labeling Defects" 1000mm Distance between roller centres (A-A) for weighing conveyor 250 to 600 mm Distance between roller centres (A-A) for outfeed conveyor from 500 mm Weighing range 0 to 10,000 g Accuracy*** from ± 0.01g (10 mg) Line height (TH) 700 to 1100 mm (± 50 mm) Standard sorting/rejecting equipment 2 pusher 1200mm * Inspection evaluation of samples completed by a METTLER TOLEDO Product Inspection laboratory is required before quotation. ** There must be an application verification completed by a METTLER TOLEDO Product Inspection laboratory prior to order acknowledgement. ***Dependent on product shape, weight, and inspection requirements. www.mt.com/garvens For more information
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