Gut_drauf_Druckminderer_engl_I26037 27.11.2006 11:44 Uhr Seite 11 Good on Top: Pressure Regulators for Specialty Gases. Gut_drauf_Druckminderer_engl_I26037 27.11.2006 11:44 Uhr Seite 2 Quality Inside, Quality on Top. What’s the point of having a gas that’s 99.9999 % pure in the cylinder, of having expensively calibrated mixtures of up to 20 individual components, if you’ve no guarantee of maintaining this once the gas is taken from the cylinder? Only by using suitable pressure regulators when taking straight from the cylinder do you obtain that assurance. For this Westfalen has assembled a carefully matched range. So for every possible application, you have a perfectly matched withdrawal system. Overview: Pressure Regulators for Specialty Gases. Model Usage WEGA Mini • for mini cylinders • for non-corrosive gases up to purity 5.0 (99.999 % vol.) and test gases without highly corrosive components WEGA 1 and WEGA 2 • for non-corrosive gases up to purity 6.0 (99.9999 % vol.) and gas mixtures • for test gases with ammonia, sulphur dioxide or nitrogen monoxide admixtures in the trace range WEGA 1KSp • for corrosive gases up to purity 6.0 (99.9999 % vol.) and gas mixtures • for test gases with corrosive and highly corrosive components • for trace mixtures in the ppb and ppm range Doppelregulus • for non-corrosive gases up to purity 5.0 (99.999 % vol.) and gas mixtures • for output pressures in the millibar range All pressure regulators listed have passed a comprehensive series of tests and their suitability in practice has been demonstrated many times over. We have prepared for you detailed information on the individual models, the various adjustment ranges, options for combination and extension, In the plants at Hörstel (near Osnabrück) and Laichingen (near Ulm), Westfalen produces air gases with purities up to 6.0 (99.9999 % vol.). The specialty gases centre is attached to the Hörstel plant, where amongst other things complex gas mixtures – even down to individual recipes – are manufactured. 2 Manufacturer Tescom Europe Tescom Europe Tescom Europe Tescom Europe compatibility for certain gases and much more on the following pages. Other pressure regulators – for example, for exceptionally large flow volumes – we provide on request. We are at your disposal at any time for individual personal consultation. And More. Should your longer-term demand pattern make extraction from individual cylinders uneconomical, we would be pleased to develop centralised gas supply concepts for you. From planning to implementation, we provide you with qualified support in the erection of turnkey supply setups for specialty gases. Gut_drauf_Druckminderer_engl_I26037 27.11.2006 11:44 Uhr Seite 3 For Small and Mobile: WEGA Mini. In the WEGA Mini series you will find pressure regulators especially for the practical withdrawal of gas from mini cylinders. Light and small, these miniature regulators with metallic diaphragms support your mobile applications and work just as well in space-saving built-over/under installations. WEGA Minis contain an integrated relief valve in the main body. 1 = Basic pressure regu3 lator with integrated 2 relief valve 2 = Inlet pressure gauge 3 = Outlet pressure gauge 4 = Fittings: 6 mm compression fitting with 6 mm hose connector 5 = Inlet connectors Areas of application: For non-corrosive gases up to purity 5.0 (99.999 % vol.) and test gases without highly corrosive components. Available Models. Model series (knurled nut, hand1 5 4 tightening type) Dimensions: Width 147.5 mm, Height 77 mm, Depth 78.5 mm Inlet connection Outlet connection • Flammable gases • Noble gases, carbon dioxide, sulphur hexafluoride, tetrafluoromethane • Nitrogen • Dinitrogen monoxide (laughing gas) • Compressed air • Test gases • Test gases with carbon monoxide components • NPT 1/4 internal • 6 mm compression fitting with 6 mm hose connector Outlet pressure (adjustable) • Nickel-plated brass • Stainless steel Technical Data. Max. inlet pressure Outlet pressure ranges Leakage rate against atmosphere Nominal flow Outlet pressure 4 bar Outlet pressure 10 bar Flow capacity Inlet connection Outlet connection Regulator outlet Fittings Materials Body Diaphragm Seat gasket • 4 bar • 10 bar 200 bar max. 4 or 10 bar (adjustable) 10-8 mbar l/s He per connection max. 10 l/min max. 20 l/min 0.02 DIN 477-1 (hand-tightening type) NPT 1/4 internal 6 mm compression fitting with 6 mm hose connector Nickel-plated brass or stainless steel Stainless steel 316 L NBR Left: WEGA Mini pressure regulator for inert gases. Right: WEGA Mini pressure regulator for flammable gases. 3 Gut_drauf_Druckminderer_engl_I26037 27.11.2006 11:44 Uhr Seite 4 For Pure, Noble and Mixtures: WEGA 1 and WEGA 2. WEGA 1 and WEGA 2 series pressure regulators are compact devices with ergonomic hand connection that can be used for cylinder pressures of 200 or 300 bar. Options to combine with metering and shut-off valves or flow meters at the outlet offer high flexibility. Various output connections are selectable, the relief valve being respectively integrated into the regulator body. Technical Data. Max. inlet pressure Outlet pressure ranges Single stage Dual stage Leakage rate against atmosphere Nominal flow rate Inlet Connection Outlet connection Regulator outlet Valve outlet Fittings Outlet options Materials Body Diaphragm Relief valve gasket 1) Pressure regulator WEGA 2 for noble gases. 4 Areas of application: • For non-corrosive gases up to purity 6.0 (99.9999 % vol.) and gas mixtures. • For test gases with ammonia, sulphur dioxide or nitrogen monoxide admixtures in the trace range (stainless steel pressure regulator only). 200 or 300 bar 0.5-4; 1-10; 2-20 bar 0.1-1.5; 0.5-4; 1-20 bar 10-8 mbar l/s He per connection 10 m3/h (depending on pressure and type of gas) DIN 477-1 and DIN 477-5 1) G 1/4 internal G 1/8 internal 6 mm compression fitting with 6 mm hose connector 2) • Needle metering valve • Needle metering valve with flow meter • Stainless steel 1.4404/316 L • Nickel-plated brass Stainless steel 316 L FKM other national standards available on request · 2) standard thread, other threads are also available as an option Gut_drauf_Druckminderer_engl_I26037 27.11.2006 11:44 Uhr Seite 5 Available Models. Model series Gases (DIN connection) • WEGA 1 single stage, nickel-plated brass • WEGA 2 dual stage, nickel-plated brass • WEGA 1 single stage, stainless steel • WEGA 2 dual stage, stainless steel • WEGA 1 single stage, nickel-plated brass, with flow meter and metering valve • WEGA 2 dual stage, nickel-plated brass, with flow meter and metering valve 200 bar DIN 477-1 1) • Flammable gases • Carbon monoxide 2) • Noble gases, carbon dioxide, sulphur hexafluoride, tetrafluoromethane • Oxygen, synthetic air • Nitrogen • Dinitrogen monoxide (laughing gas) • Compressed air • Test gases • Test gases with carbon monoxide components 2) 300 bar DIN 477-5 • Nitrogen and noble gases • Compressed air • Flammable gases Outlet connection Adjustment/ measurement ranges • G 1/4 internal (for standard • 0.1-1.5 bar 6) equipment) 3) • 0.5-4 bar • G 3/8 internal (for equipment with • 1-10 bar • 2-20 bar 7) flow meter and metering valve) • 6 mm compression fitting with 6 mm hose connector In designs with flow • 1/8" (3.12 mm) pipe threaded meter and metering connection 8) valve: • 0.06-1 l/min • with needle metering valve, • 0.5-4 l/min 6 mm compression fitting with • 2-16 l/min 6 mm hose connector 4) • with diaphragm metering valve, 6 mm compression fitting with 6 mm hose connector 5) • with diaphragm shut-off valve, 6 mm compression fitting with 6 mm hose connector 1) other national standards available on request · 2) brass design only · 3) Option: adapter, G 1/4 external to NPT 1/4 internal 4) brass version only · 5) stainless steel version only · 6) dual stage only · 7) single stage only · 8) connection thread always of 316 L stainless steel Flow Capacity WEGA 1 20 18 300 bar 16 14 200 bar 12 10 300 bar 8 200 bar 6 300 bar Outlet Pressure p2 (bar) p1 = 200 bar and 300 bar 4 2 200 bar 0 0 200 400 600 800 1,000 1,200 1,400 Flow Q (l/min) Pressure regulator WEGA 1. Flow Capacity WEGA 2 (dual stage) 12 10 300 bar 8 6 4 200 bar 2 200/300 bar 0 100 Outlet Pessuere p2 (bar) p1 = 200 bar and 300 bar 200 Flow Q (l/min) 300 400 500 0 Pressure regulator WEGA 2 with flow meter and needle metering valve. 5 Gut_drauf_Druckminderer_engl_I26037 27.11.2006 11:44 Uhr Seite 6 For Corrosive: WEGA 1KSp. Cylinder pressure regulators in the WEGA 1KSp range are regulators in an encapsulated safety design for highly corrosive gases. Check valve and shut-off valve are integrated together in a single body, so allowing for effective rinsing with own or foreign gas. Various output connections are selectable. Optionally, dual stage WEGA 1KSp pressure regulators are also available. Areas of application: • For corrosive gases up to purity 6.0 (99.9999 % vol.) and gas mixtures. • For test gases with corrosive and highly corrosive components. • For trace mixtures in the ppb and ppm range. Pessure regulator WEGA 1KSp. Available Models. Model Gases series • Basic Type • Ammonia • Chlorine • Hydrogen chloride • Test gases • Test gases with ammonia, sulphur dioxide or hydrogen sulfide components • Sulphur dioxide • Hydrogen sulphide • Nitrogen monoxide 6 Outlet connection • without (NPT 1/4 internal) • 6 mm compression fitting with 6 mm hose connector • Diaphragm shut-off valve with 6 mm compression fitting and loose 6 mm hose connector Outlet pressure range • 0.3-1.5 bar • 0.5-3.5 bar • 1.0-7.0 bar • 1.0-10 bar Inlet connection • Stainless steel hexagon couple nut, flat sealing, for chlorine, hydrogen chloride, nitrogen monoxide, hydrogen sulphide and test gases • Optional Monel hexagonal coupling nut (not for test gas connection) Gut_drauf_Druckminderer_engl_I26037 27.11.2006 Technical Data. Max. inlet pressure Outlet pressure ranges Leakage rate against atmosphere Nominal flow rate Inlet connection Outlet connection Regulator outlet Valve outlet Fittings Options Materials Body 11:44 Uhr Seite 7 200 bar 0.3-1.5; 0.5-3.5; 1.0-7.0; 1.0-10.0 bar 10-8 mbar l/s He per connection 10 m3/h (depending on pressure and type of gas) DIN 477-1 NPT G 1/8 internal 6 mm compression fitting with 6 mm hose connector • Shut-off valve on the outlet • Dual stage • Stainless steel 316 L • Nickel-plated brass Stainless steel 316 L and Hastelloy® Diaphragm Dimensional Drawing (140 mm) WEGA 1KSp (210 mm) (225 mm) 2 3 1 = Pressure regulator 2 = Inlet pressure gauge 4 3 = Outlet pressure gauge 4 = Purging block with integrated shut-off 9 5 and check valve 5 = Inlet connection (knurled nut or hexagonal flat-sealing) 1 9 8 7 6 = Purge inlet connection 7 for 6 mm pipe/hose 6 7 = Adapter 8 = Metal diaphragm shut-off valve 9 = Outlet connection for 6 mm pipe/hose 7 Gut_drauf_Druckminderer_engl_I26037 27.11.2006 11:44 Uhr Seite 8 For Special Cases: Doppelregulus. The compact and robustly built pressure regulators of the Doppelregulus series allow accurate adjustment down to the millibar: Five adjustment ranges can be precision-set. Areas of application: For non-corrosive gases up to purity 5.0 (99.999 % vol.) and gas mixtures. Technical Data. Max. inlet pressure Outlet pressure ranges 200 bar 0.1-1; 0.15-1.5 bar 5-50; 10-100; 50-500 mbar 10-8 mbar l/s He per connection Leakage rate against atmosphere Connections Inlet Outlet DIN 477-1 Hose nozzle 6 mm Pressure regulator Doppelregulus. Dimensional Drawing Doppelregulus 121 mm Acc. to DIN 477 124 mm 115 mm 3 1 338 mm Available Models. e Model series and adjustment ranges Doppelregulus • Outlet pressure max. 5-50 mbar • Outlet pressure max. 10-100 mbar • Outlet pressure max. 50-500 mbar • Outlet pressure max. 0.1-1.0 bar • Outlet pressure max. 0.15-1.5 bar Gases Outlet connection • Flammable gases • Compressed air • Dinitrogen monoxide (laughing gas) • Non-flammable gases • Test gases • Oxygen • Nitrogen • Synthetic air • G 3/8 internal • Hose nozzle 6 mm n 7 8 Gut_drauf_Druckminderer_engl_I26037 27.11.2006 11:44 Uhr Seite 9 For a Quick Overview: Selection Guide. Cylinder connection acc. to DIN 477-5 Single stage Dual stage For mini cylinders For low outlet pressures Material Purging block NH3 Ar Ar Ar/CH4 Ar/CH4 CBrF3 CO2 CO Cl2 N2/O2 N2/O2 C3H6 D2 N2O 6 6 1 6 6 5 8 13 1 1 11 54 57 56 - WEGA 1KSp WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1KSp WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 - WEGA Mini WEGA Mini WEGA Mini WEGA Mini WEGA Mini WEGA Mini Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus S B B B B B B B S B B B B B yes yes - C2H6 C2H4 H2/N2 H2/N2 He He H2 H2 HCl H2S Kr CH4 Ne N2 N2 NO O2 O2 C3H8 C3H6 SO2 SF6 N2/O2 N2/O2 1 1 1 6 1 8 5 6 1 6 10 8 9 1 1 7 6 9 14 14 57 54 57 54 59 59 - WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1KSP WEGA 1KSp WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1KSp WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1KSp WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 1 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA 2 WEGA Mini WEGA Mini WEGA Mini WEGA Mini WEGA Mini WEGA Mini WEGA Mini WEGA Mini WEGA Mini WEGA Mini WEGA Mini WEGA Mini - Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus Doppelregulus - B B B B B B B B S S B B B B B S B B B B S B B B B B yes yes yes yes - 14 - WEGA 1KSp - - - S yes 14 - WEGA 1 WEGA 2 WEGA Mini - B - 6 6 6 - WEGA 1 WEGA 1 WEGA 1 WEGA 2 WEGA 2 - WEGA Mini WEGA Mini - Doppelregulus Doppelregulus - B B B - CF4 CHF3 Xe 1) Cylinder connection acc. to DIN 477-1 Ammonia Argon 200 bar Argon 300 bar Argon/Methane 200 bar Argon/Methane 300 bar Bromtrifluoromethane Carbon dioxide Carbon monoxide Chlorine Compressed air 200 bar Compressed air 300 bar Cyclopropane Deuterium Dinitrogen monoxide (laughing gas) Ethane Ethene Forming gas 200 bar Forming gas 300 bar Helium 200 bar Helium 300 bar Hydrogen 200 bar Hydrogen 300 bar Hydrogen chloride Hydrogen sulphide Krypton Methane Neon Nitrogen 200 bar Nitrogen 300 bar Nitrogen monoxide Oxygen 200 bar Oxygen 300 bar Propane Propene Sulphur dioxide Sulphur hexafluoride Synthetic air 200 bar Synthetic air 300 bar Test gas, non-corrosive Test gas with NO-, SO2-, NH3-components Test gas, highly corrosive, e.g. HCl, Cl2, H2S Test gas with CO-admixtures Tetrafluoromethane Trifluoromethane R-23 Xenon Recommended Type Chem. formula Product Pressure Regulators for Specialty Gases. 1) B = Brass · S = Stainless steel Connection acc. to DIN 477-1 (200 bar) 1 = W 21,8 x 1/14 LH · 3 = with clamp · 5 = 1" LH · 6 = W 21,8 x 1/14 · 7 = G 5/8 internal · 8 = 1" · 9 = G 3/4 10 = W 24,32 x 1/14 · 11 = G 3/8 · 13 = G 5/8 external · 14 = M 19 x 1,5 LH Connection acc. to DIN 477-5 (300 bar) 54 = inert gases · 56 = compressed air · 57 = flammable gases · 59 = oxygen, synthetic air 9 Gut_drauf_Druckminderer_engl_I26037 27.11.2006 11:44 Uhr Seite 10 Technical Gases I Refrigerants I Propane Westfalen BVBA · SPRL Watermolenstraat 11 9320 Aalst/Alost Belgium Phone +32 (0)53-64.10.70 Fax +32 (0)53-67.39.07 www.westfalen.be [email protected] Westfalen France S.a.r.l. Parc d‘Activités Belle Fontaine 57780 Rosselange France Phone +33 (0)3.87.50.10.40 Fax +33 (0)3.87.50.10.41 www.westfalen-france.fr [email protected] Westfalen Gassen Nederland BV Rigastraat 20 7418 EW Deventer The Netherlands Phone +31 (0)570 - 63 67 45 Fax +31 (0)570 - 63 00 88 www.westfalengassen.nl [email protected] Westfalen AG Industrieweg 43 48155 Münster Germany Phone +49 (0)2 51/6 95-0 Fax +49 (0)2 51/6 95-129 www.westfalen-ag.de [email protected] Westfalen Gas Schweiz GmbH Bachstraße 10/PF 4313 Möhlin Switzerland Phone +41 (0)61 855 25 25 Fax +41 (0)61 855 25 26 www.westfalen-gas.ch [email protected] A2 0612 2T Westfalen Austria GmbH Aumühlweg 21/TOP 323 2544 Leobersdorf Austria Phone +43 (0) 22 56/6 36 30 Fax +43 (0) 22 56/6 36 30-30 www.westfalen.at [email protected]
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