BANAT’S UNIVERSITY OF AGRICULTURAL SCIENCES AND VETERINARY MEDICINE TIMIŞOARA FACULTATY OF VETERINARY MEDICINE DOCTORAL THESIS EVALUATION OF CONTAMINATION LEVELS WITH OCHRATOXIN A AND AFLATOXINS OF FEEDSTUFFS AND FOODSTUFFS IN THE WEST PART OF ROMANIA Ing. chim. Oprea Lăcrămioara Aurora Ruxanda (căs. Damiescu) SCIENTIFIC COORDINATION, PROF. Dr. dr. h.c. ALEXANDRA TRIF TIMIŞOARA 2010 ABSTRACT Key words: ochratoxin A, aflatoxin B1, aflatoxin M1, feedstuffs, foodstuffs, imunoenzymatic test, liquid cromatography coupled with mass spectrometry The doctoral thesis contains 178 pages, 113 tables, 101 graphics, 36 figures, 2 anexes. It is structered in two principal parts: Bibliographic study and Own research. PART I BIBLIOGRAPHICAL BACKGROUND Bibliographic synthesis is composed of five chapters and it is extended on 42 pages, 205 bibliographical titles. Chapter 1, INTRODUCTION, contains a presentation of the historical knowledge about mycotoxinic contamination and the risk for human consumer regarding the presence of mycotoxins in foodstuffs. Chapter 2, TOXIGENIC FUNGI, contains three subchapters : Subchapter 2.1. General considerations contains general considerations about fungi, are presented the characteristics of fungi (framing, structure, reproduction and types of fungi with the classification in four major divisions :Zigomicetes, Ascomicetes, Basidiomicetes and Deuteromicetes, structural specifications and reproduction, main representatives). Subchapter 2.2 Factors that influence the development of fungi and the elaboration of mycotoxins contains the presentations of factors that influence the development of fungi and the elaboration of mycotoxins (substrate / chemical composition of the substrate, pH value, water activity factor, relative umidity of air, temperature, aeration, luminosity, biological agents, competitor micro-organisms, genetic capability, period of time from contamination, agrotechnical achievments, agrotechnical and plant protection works), with specification of their contribution to fungi development and the elaboration of mycotoxins. Subchapter 2.3. The main fungi producers of aflatoxins and ochratoxins contains the presentation of the main fungi producers of aflatoxins and ochratoxins, Aspergillus and Penicillium spp (taxonomic clasification, preferential substrates, general cultural characteristics, mycroscopical general features) and the species that produce aflatoxins and ochratoxins, A. flavus, A. parasiticus, A. fumigatus, A.niger, A. nidulans, A. ochraceus, A. versicolor, P. verrucosum sin. viridicatum, (cultural characteristics, mycroscopic characteristics). Chapter 3, AFLATOXINS, contains six subchapters: Subchapter 3.1. : description of the fungi producers of aflatoxins; Subchapter 3.2.: presentation of favorite substrates for aflatoxin’s elaboration; Subchapter 3.3.: physical-chemical properties of aflatoxins; Subchapter 3.4.: biosynthesis of aflatoxins; Subchapter 3.5.: toxicity contains two parts: Subchapter 3.5.1. : metabolism of aflatoxins, with specification of the importance to acknowledge and to understand it in order to understand the toxicity and the carcinogenic effects of aflatoxins, with explanations of the metabolic pathways, of correlation between metabolites and toxicity, metabolism – mutagenic effects, carcinogenic; Subchapter 3.5.2 :lethal doses for different species; Subchapter 3.6 : effects regarding health and productivity starting from biochemical lesions, immunotoxic effects: suppression of median cellular immunity, and humoral immunity, haematotoxic effects, hepatotoxic – liver is the main target, carcinogenic - hepatic, renal, intestinal, pulmonary, reproductive effects Chapter 4, OCHRATOXINELE contains six subchapters: Subchapter 4.1. description of the fungi producers of ochratoxins; Subchapter 4.2. : presentation of favorite substrates for ochratoxin’s elaboration; Subchapter 4.3.: physical-chemical properties of ochratoxin A; Subchapter 4.4 - biosynthesis of ochratoxins; Subchapter 4.5 Toxicity contains two parts: Subchapter 4.5.1. - metabolism of ochratoxins, presentation of pathways and premises for detoxification - duodenum, ileum, pancreas ability for superior hydrolysis over liver and kidneys, increased ability for detoxification through hydrolysis of ruminants; Subchapter 4.5.2 - lethal doses for different species; Subchapter 4.6.: effects regarding health and productivity starting from biochemical lesions, immunotoxic effects: immunosuppression - affectation of immunocompetent organs, neurotoxic effects with hippocampus and cerebellum affectation, sever nephrotoxic effects, hepatotoxic effects less important as the nephrotoxic effects, carcinogenic effects renal, hepatic, reproductive effects: affectation of spermatogenesis, levels of testosterone, embryo toxic and teratogenic effects –bones and visceral anomalies, other effects: weight loss, reduction of eggs production, milk production Chapter 5, MYCOTOXINS IN FOODSTUFFS, Subchapter 5.1. : presence of aflatoxins and ochratoxin A in foodstuffs in different parts of the world and the risk of different nutritive products to the human consumer: Subchapter 5.2.: influence of mycotoxins concerning the quality of foodstuffs (modification of nutritive value through reduction of glucide levels, lipolysis, oxidation of lipids, proteins, sulphur depletion, phosphorus, magnezium and oligoelements depletion Subchapter 5.3 : maximum permitted levels in Romanian legislation accordingly with European legislation PART TWO PERSONAL RESEARCH It is extended on 138 pages and contains five chapters, plus the bibliography. Chapter 6. MOTIVATION, PURPOSE AND RESEARCH OBJECTIVES 6.1. MOTIVATION The precariousness of research regarding the prevalence and the aflatoxins and ochratoxins levels in fodders and food products from the west part of Romania The necessity, imposed by high toxicity, to assess the feeds and foodstuffs contamination, with the purpose of protecting human and animal health EFSA’s recomandation of studying the potential increase of contamination with aflatoxin B1 and ochratoxin A growth on cereals in the EU, as a result of climatic changes, with the purpose to create predictiv models based on the data analisys, to define scenarios and to create maps, which will locate the areas in which a potential contamination of cereals is possible. 6.2. PURPOSE Researches had the purpose of assessing the mycotoxic contamination level of different fodder types and foodstuffs of animal and non-animal origins in the west part of Romania during the 2004-2009 period. 6.3. OBJECTIVES: following the annual aflatoxin B1 (AFB1) and ochratoxin A (OTA) prevalence dynamics in : volume fodders, silage fodders, raw materials for combined fodders, combined fodders, mineral-vitamin supplements and protein-mineral-vitamin concentrates ; estimation of aflatoxin B1 and/or ochratoxin A contamination levels of different fodder types; prevalence of AFB1 and/or OTA in meat from different species, in pork sausages and in spices used for pork sausages products; contamination levels of meat samples from different species with AFB1 and/or OTA, of pork sausages and of spices used for pork sausages; AFM1 frequency in raw milk, milk for direct human consumption, powder milk and milk products yoghurt, cheese, butter; levels of contamination with aflatoxin M1, aflatoxin’s B1 metabolite AFB1 and/or OTA frequency in foodstuffs of non-animal origin (hazelnuts, pistachio, nuts, dryed fruits, bier, wine, coffee) levels of contamination with AFB1 and/or OTA for products of non-animal origin ; optimization of the method of analysis Varian 394, using the liquid chromatography technique coupled with mass spectrometry; comparative study of the common analitical method of identifying and dosing of the aflatoxin B1 and ochratoxin A (imunoenzimatic test ELISA) with ultraperformant method - liquid-chromatography coupled with mass-spectometry (LC-MS/MS) Chapter 7 MATERIALS AND METHODS Researches were made in the west part of Romania, in the Arad, Bihor, Caraş-Severin, Mehedinţi, Satu-Mare, Timiş counties, during the 2004-2009 period, on a significant number of samples: 2174 fodder samples, 5796 food products of animal origin: 1284 meat samples from different species and pork sausages, 4234 samples of imported meat, 278 samples of poultry meat for export, 371 samples of spices used for pork sausages, 1106 samples of products of non-animal origin (hazelnuts, pistachio, nuts, dryed fruits, roasted coffee, ground coffee, bier, wine). The methods used for analysing the samples are validated and accredited. Chapter 8 RESULTS, DISCUSIONS AND CONCLUSIONS contains four subchapters: Subchapter 8.1. :researches regarding the prevalence and levels of aflatoxin B1 and/or ochratoxin A in different types of fodders (volum fodders - Subcapitolul 8.1.1., silage fodders - Subcapitolul 8.1.2, raw materials for combined fodders - Subcapitolul 8.1.3, combined fodders - Subcapitolul 8.1.4 , vitamin-mineral supplements and protein-vitamin-mineral supplements - Subcapitolul 8.1.5.) Subchapter 8.2. : research regarding the contamination of animal foodstuffs (meat from different species - Subchapter 8.2.1), pork sausages (Subchapter 8.2.2), spices used for pork sausages (Subchapter 8.2.3) Subchapter 8.3. : subchapter includes prevalence and aflatoxin M1 level in milk and diary products (raw milk - Subcapitolul 8.3.1, milk for direct human consumption - Subcapitolul 8.3.2., powder milk Subcapitolul 8.3.3., diary products - Subcapitolul 8.3.4.) Subchapter 8.4. : subchapter includes researches regarding the contamination of non-animal foodstuffs (nuts - Subcapitolul 8.4.1, roasted and ground coffee - Subcapitolul 8.4.2) Subcapitolul 8.5. contains researches concerning the optimisation of the LC-MS/MS method for determination of mycotoxins and the comparison between this method and the immunoenzimatic method (optimisation of method - Subcapitolul 8.5.1., ELISA mrthod - Subcapitolul 8.5.2., comparison of methods Subcapitolul 8.5.3.) Chapter 9. GENERAL CONCLUSIONS Researches made during the 2004-2009 period, regarding the fodder’s and food product’s contamination levels with ochratoxin A and aflatoxins, have revealed: Prevalence and the level of aflatoxin B1 and/or ochratoxin A in different types of fodders from the west part of Romania the growing dynamic of the contamination prevalence with aflatoxin B1 and/or ochratoxin A during the 2004-2007 periond and the important decrease registered during 2008-2009 at all fodder categories; sample frequency variation depending on the type of contaminated feed: aflatoxin B1: volume fodders (30,2%), silage fodders (23,8%), combined fodders (22,4%), raw materials for combined fodders (21,6%), vitamino-protein supplements and concentrates (17%); ochratoxin A: silage fodders (16,2%), volume fodders (14,9%), vitamino-protein supplements and CPVM (12,4%), raw materials for combined fodders (12,1%), combined fodders (12,1%); aflatoxin B1 and ochratoxin A: silage fodders (12,5%) vitamino-protein supplements and CPVM (11,2%), volume fodders (9,9%), raw materials for combined fodders (9%), combined fodders (8.9%); differences between counties regarding the studied mycotoxins without being able to establish a hierarchy depending on the type of fodder and mycotoxin; differences of the mean level of contamination between different categories of fodders: aflatoxin B1: volume fodders (26,50 ppb), silage fodders (22,05 ppb), raw materials for combined fodders (17,19 ppb), combined fodders (4,43 ppb), vitamino-protein supplements and CPVM (3,50 ppb); ochratoxin A: raw materials for combined fodders (4,97 ppb), combined fodders (4,81 ppb), silage fodders (4,63 ppb), volume fodders (4,61 ppb), vitamino-protein supplements and CPVM (3,04 ppb); aflatoxin B1 and ochratoxin A, for aflatoxin B1 : volume fodders (15,40 ppb), silage fodders (10,50 ppb), raw materials for combined fodders (9,59 ppb), combined fodders (3,44 ppb), vitamino-protein supplements and concentrates (3,36 ppb); aflatoxin B1 and ochratoxin A, for ochratoxin A: silage fodders (3,58 ppb), raw materials for combined fodders (3,36 ppb), volume fodders (3,32 ppb), vitaminoprotein supplements and concentrates (3,20 ppb), combined fodders (3,0 ppb). exceeding the maximum permited limit by applicable law (non-compliant samples, the percentage of positive samples) aflatoxin B1: volume fodders (54,8%), silage fodders (40,4%), raw materials for combined fodders (30,6%), combined fodders (20,6%), vitamino-protein supplements and concentrates (0%); ochratoxin A: volume fodders (55,5%), silage fodders (41%), raw materials for combined fodders (38,2%), combined fodders (32,3%), vitamino-protein supplements and concentrates (0%); absence of non-compliant samples in mixt contaminated samples, unable to make a difference on type of fodder; exceeding precentage variations of the maximum permited limits: aflatoxin B1: volume fodders (minimum 23%, maximum 47,4%), silage fodders (minimum 33,3%, maximum 50%), raw materials for combined fodders (minimum 27,3%, maximum 40%), combined fodders (minimum 15,3%, maximum 36,3%), vitamino-protein supplements and concentrates (0%); ochratoxin A: volum fodders (minimum 50%, maximum 57,2%), silage fodders (minimum 33,3%, maximum 42,8%), raw materials for combined fodders (minimum 36,3%, maximum 42,8%), combined fodders (minimum 22,6%, maximum 42,1%), vitamino-protein supplements and concentrates (0%); insignificant differences between counties regarding the contamination level of fodders with aflatoxin B1 and/or ochratoxin A; Prevalence and the aflatoxins B1 and/or ochratoxins A level in different food products of animal origin, in the west part of Romania Meat and pork sausages the absence of aflatoxin B1 and/or ochratoxin A contamination of domestic meat samples and from import, from different species (beef, pork, mutton, horses, poultry, fish); the contamination of pork sausages with aflatoxin B1 (15,9%), ochratoxin A (7%), and aflatoxin B1 asocciated with ochratoxin A (3,8%); low contamination level, with aflatoxin B1 (under 1,5 ppb) and/or ochratoxin A (under 1,3 ppb) of the pork sausages; different prevalence of aflatoxin B1 in spices used for pork sausages: paprika (6,6%), allspice (3,7%), pepper (3,5%), nutmeg (3,1%), ginger (2,8%), coriander (2,4%), thyme and garlic powder (1,9%); exceeding the maximum permited limits for aflatoxin B1 in all the analised spice samples, the spices hierarchy depending on the exceeding grade of maximum permitted level: paprika (+110,8%), pepper (+87,8%), thyme (+42,6), allspice (+21,4%), nutmeg (+16%), coriander (+15,2%), ginger (+14,6%), garlic powder (+14,2%); different prevalence of ochratoxin A in spices used for pork sausages: pepper (2,1%), coriander (1,8%), thyme (1,3%), ginger (0,9%), allspice (0,7%), paprika (0,3%); spice’s hierarhy depending on the contamination level with ochratoxin A: thyme, paprika, pepper, garlic powder, allspice, nutmeg, coriander and ginger (in the absence of any legislative specifications refering to the maximum permited limit for ochratoxin A in spices, all the samples were considered non-compliant); the different frequency of aflatoxin B1 and ochratoxin A in spices used for the pork sausages, the percentage of exceeded maximum permited limit of aflatoxin B1 in: thyme (+109%), paprika (+83,8%), pepper (+56%) and garlic powder (+11%). Raw milk and milk products (aflatoxin M1) the presence of aflatoxin M1 in 15,3% of raw milk samples; 26,1% of the raw milk samples are non-compliant, with exceedings of the maximum permited limit of minimum 80% and maximum 140%; 15,8% of the samples of milk for direct human use and 17% of powder milk samples are contaminated, but without exceeding the maximum permited limit; absence of contamination in yoghurt, cheese and butter samples Prevalence and aflatoxins B1 and/or ochratoxins A level in food products of non-animal origin the absence of contamination in hazelnuts, pistachio, fruit juice, dryed fruits, bier, wine samples; contamination of 20,8% of the nut samples with aflatoxin B1, but without exceeding the maximum permited limit; contamination with ochratoxin A of 7,4% of roasted coffee beans samples and 4,6% of ground coffee samples, but without exceeding the maximum permited limit. The researches conducted with the purpose of optimisation of the LC-MS/MS Varian 394 method and for comparison of the optimized LC-MS/MS method with the ELISA method, have highlighted: the optimised LC-MS/MS method, through changing the working parameters (gradient, flow, dwell time, mobile phases) is superior to the Varian 394 method, having higher recovering percentages for all the analysed compounds; hierarchy of the methods depending on the recovery percentage is optimised LC-MS/MS, ELISA and LC-MS/MS Varian 394; higher sensitivity of the optimised LC-MS/MS method compared to the LC-MS/MS Varian 394 method (the percentage difference of determined mycotoxin values is +37,39%); percentage differences similar between the average recovery percentage (-5,51%) and the average level (-5,44%) of the analytes determined between the ELISA method and the optimised LC-MS/MS; The advantage of the optimised LC-MS/MS method compared to the ELISA method, based on the possibility of quick, simultaneous determination of more mycotoxins and easier sample preparation.
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