Model 962 / 963 30’ & 36’ HARVEST HEADERS PARTS CATALOG Form 46445 Issue 12/05 Sugg. Retail: $15.00 Inside Front Cover (blank) 1 Model 962/963 HARVEST HEADER PARTS CATALOG HEADER MAIN FRAME, LIGHTS & ATTACHMENTS..........................................................................................2, 3 HEADER STANDS ................................................................................................................................4, 5 DRAPER DRIVE HYDRAULICS............................................................................................................6, 7 REEL LIFT AND DRIVE HYDRAULICS: 30' HEADER .........................................................................8, 9 REEL LIFT AND DRIVE HYDRAULICS: 36' HEADER .....................................................................10, 11 DRIVE SHAFT ASSEMBLY...............................................................................................................12, 13 SICKLE AND DRIVE .........................................................................................................................14, 15 SEGMENTED SICKLE ......................................................................................................................16, 17 SICKLE DRIVE BOX .........................................................................................................................18, 19 DRAPERS & CARRIER DECKS .......................................................................................................20, 21 DRAPER ROLLERS & TIGHTENER GROUP...................................................................................22, 23 REEL DRIVE & SUPPORT ARMS ...................................................................................................24 - 27 BAT REEL .........................................................................................................................................28, 29 OPTIONS & ACCESSORIES HYDRAULIC REEL FORE-AFT: 30' ..................................................................................................30, 31 HYDRAULIC REEL FORE-AFT: 36' ..................................................................................................32, 33 GAUGE WHEEL / TRANSPORT OPTION .......................................................................................34 - 37 GAUGE WHEELS (NO TRANSPORT)..............................................................................................38, 39 SKID SHOES.....................................................................................................................................40, 41 UPPER CROSS AUGER...................................................................................................................42, 43 COMPLETION PACKAGES WINDROWER ADAPTER GROUP: 9000 Series & Center Mount Bi-Directional Adapter................44, 45 DRIVELINE: 9000 Series Windrowers, 960 Combine Adapter, Bi-Directional Adapters...................46, 47 DECALS, REFLECTORS & PAINT .................................................................................................48 - 50 NUMERICAL LIST ...........................................................................................................................51 - 54 SUGGESTED STOCKING LIST .......................................................................................................55, 56 ABBREVIATIONS: L/H - left hand (Determined from Operator's position, R/H - right hand facing forward.) I.D. - inside diameter O.D. - outside diameter A/R - as required (quantity varies with header size) REF - reference, part number called up elsewhere in catalog NC - national coarse thread NF - national fine thread NSS - not serviced separately NOTE: Common hardware is not illustrated. Alphabetic references are used to designate position and description of these items. When ordering, be sure the complete and proper serial number is given. Some parts vary with header size; be sure you are ordering the correct number for your header. SERIAL NUMBER BREAKS: Example: -115999 Used on machines up to and including serial number 115999. 116000Used on machines including and after serial number 116000. BOLDED PART NUMBERS INDICATE REVISIONS OR ADDITIONS SINCE LAST PRODUCTION YEAR. Form # 46445 Issue 12/05 2 MAIN FRAME, LIGHTS & ATTACHMENTS Form # 46445 Issue 12/05 3 MAIN FRAME, LIGHTS & ATTACHMENTS REF PART NUMBER 1 REF 32891 32892 43261 32893 49076 101019 49661 49660 38740 38741 47876 135333 49342 50193 37367 102509 114127 25059 16539 43101 43102 31062 16661 119020 119023 114027 2 3 4 5 6 7 9 10 11 12 13 14 15 15A 16 17 20 21 DESCRIPTION FRAME - main, not serviced .....................................................................................1 BAR - guard, repair piece 1500 mm long (5 ft.) TUBE - back, repair piece 1500 mm long (5 ft.) SUPPORT - sliding deck, repair piece 1590 mm long (5.3 ft.) CUTTERBAR - repair piece 1500 mm long (5 ft.) DEFLECTOR - left side ............................................................................................1 DEFLECTOR - right side ..........................................................................................1 CATCH ROD ............................................................................................................1 HANDLE - shield catch .............................................................................................1 SHOE - divider, left ...................................................................................................1 SHOE - divider, right.................................................................................................1 BAR - adjusting, L/H shield .......................................................................................1 PIN - clevis, 3/4 x 6.7” effective length, combine applications only.......................2 PIN – clevis, 3/4 x 7.87” effective length, windrower applications only.............2 PIN - lynch ................................................................................................................2 SHIELD - wobble box................................................................................................1 SHIELD - wobble box................................................................................................1 SHIELD - left side, with decal & seals (does not include rainbow or ID decals) ........1 SEAL - sponge..........................................................................................................3 LIGHT - amber..........................................................................................................2 HARNESS - wiring, 30 ft. Double Delivery................................................................1 HARNESS - wiring, 36 ft. Double Delivery................................................................1 CONNECTOR KIT - 3-way, includes male and female plugs FASTENER - nylon tie ..........................................................................................A/R GUIDE – lower link, L/H, for 963 combine header ....................................................1 GUIDE – lower link, R/H, for 963 combine header....................................................1 SUPPORT - sickle drive box (welded) ......................................................................1 NOTE: Also required - 32926 Welding Jig - TO BE RETURNED SUPPORT – amber light, left ....................................................................................1 SUPPORT – amber light, right..................................................................................1 PLATE – steel, light support .....................................................................................2 PLATE – plastic, light support...................................................................................2 ADAPTER – light support .........................................................................................2 CLIP - nylon, for wiring harness ............................................................................A/R LIGHT – amber, c/w hardware..................................................................................2 GUARD - light ...........................................................................................................2 SUPPORT - left (mounts to upper member of header leg) .......................................2 SUPPORT - right (mounts to upper member of header leg) .....................................2 CHANNEL - front stop (mounts to lower member of header leg) ..............................2 PIN - clevis, 3/4 x 6-1/4 inch effective length ............................................................2 RETAINER - left upper, used with 871/872 Combine Adapter only ..........................1 RETAINER - right upper, used with 871/872 Combine Adapter only ........................1 HARNESS – wiring, adapter, see Combine Adapter Parts Catalog ..........................1 SUPPORT – rubber isolator .....................................................................................2 COVER – rubber isolator ..........................................................................................2 PAD – rubber isolator ...............................................................................................2 RUBBER ISOLATOR ASSY – includes items 42, 43, 44, a, b, c ..............................2 ANCHOR – transition plate, welded to cutterbar for 963/873 mounting ....................2 41 42 43 44 45 46 113471 113473 113474 113475 116035 30542 113511 43711 100766 100549 100399 100765 103239 103240 REF 129159 129162 129221 129160 129508 A B C D E F G H J K L M 21863 30228 19965 21469 18669 21821 50186 18638 6771 20077 18637 21066 BOLT - rnd hd. sq nk. 3/8 NC x 3/4 “ NUT - lock, smth flg, 3/8‘’ NC dist thd. BOLT - rnd hd. sq nk. 3/8 NC x 1” BOLT - rnd hd, sq nk, 1/2 NC x 1-½” NUT - lock, 3/8 inch NC dist. thread BOLT - flange head, 3/8 NC x 3/4 inch NUT - lock, smth flg, 1/2 NC dist thd. WASHER - lock, 1/2 inch NUT - hex, 1/2 inch NF BOLT - hex head, 3/8 NC x 1 inch WASHER - lock, 3/8 inch BOLT - rnd hd, sq nk, 1/2 NC x 1 inch N P 18523 50225 BOLT – rnd hd, sq nk, 5/8 NC x 1-1/2” NUT – lock, smth flg, 5/8 NC dist. thd. 22 23 24 25 26 28 29 30 33 34 40 Form # 46445 QTY R S T U V 21478 30242 18635 18588 50124 W X Y Z a b c d 113757 18724 30506 109126 30266 42592 21389 135157 SERIAL NUMBER 109919109919- -115999 116000-131619 -156149 -156149 124500124500124500124500124500-131619 -131619 131620-124499 -109918 -109918 -109918 -109918 109919109919156150156150156150156150162250- BOLT - rnd hd, sq nk, 3/8 NC x 2-½” BOLT - rnd hd, sq nk, 1/4 NC x 5/8” WASHER – lock, 1/4 inch NUT – hex, 1/4 NC SCREW – hex washer head, 5/16 x ½ thread cutting WASHER – internal tooth lock, 1/4 NC NUT – hex, lock, 1/4 NC, dist. thd. NUT – hex, M5 x 0.8 NUT – lock, M5 x 0.8 BOLT – round head, sq neck, 1/2 NC x 3” WASHER – flat, 13.5mm I.D. x 47mm O.D. NUT – hex, lock, 1/2 NC SCREW – torx head, 3/8 NC x 3/4” Issue 12/05 4 HEADER STANDS Form # 46445 Issue 12/05 5 HEADER STANDS REF PART NUMBER 1 2 3 4 5 6 43648 13747 13125 119009 43633 16266 REF A B C D E 30512 18601 18689 21567 30228 Form # 46445 DESCRIPTION QTY SERIAL NUMBER STAND – 962 header, 30' w/o gauge wheels............................................... 1 PIN - "L" ........................................................................................................ 1 PIN - hair....................................................................................................... 1 STAND – 963 header, outboard legs ........................................................... 2 PIN – “L”, c/w roll pin .................................................................................... 2 PIN – roll, for pin 43633 ................................................................................ 2 LEG - 963 harvest header, outer .............................................................NSS BOLT – hex head, 3/4 NC x 2 inch WASHER – flat, 13/16 I.D. NUT – lock, hex, 3/4 NC, distorted thread BOLT – hex head, 3/8 NC x 3/4 inch NUT – lock, smooth flange, 3/8 NC, distorted thread Issue 12/05 6 DRAPER DRIVE HYDRAULICS Form # 46445 Issue 12/05 7 DRAPER DRIVE HYDRAULICS REF PART NUMBER 1 26 27 28 21857 50082 43672 43671 43615 44210 101916 43667 43624 116034 101919 102176 116032 135422 43768 101917 32225 37167 21855 50103 30558 REF 114195 50104 153977 30857 118084 153971 102176 135422 103685 158172 135418 135419 21746 135234 50022 A B C D E 21470 30228 19965 21593 21863 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 DESCRIPTION QTY COUPLER – female, 962 all, and 963 windrower headers only................... 1 O-RING - for coupler 21857 LINE - hydraulic, to and from left outboard draper motor - 30' header ......... 2 LINE - hydraulic, to and from left outboard draper motor - 36' header ......... 2 HOSE - outboard draper motor, with O-ring ................................................. 4 O-RING - 7/8 inch, hose to motor connection LINE - hydraulic, to and from right outboard draper motor - 30' header ....... 2 LINE - hydraulic, to and from right outboard draper motor - 36' header ....... 2 HOSE - to left outboard draper motor, 962 combine header only ................ 1 HOSE – to left outboard draper motor, 963 combine header only................ 1 HOSE - from left draper motor to right draper motor .................................... 1 HOSE - draper flow return, 962 .................................................................... 1 HOSE – draper flow return, 963 without case drain................................... 1 HOSE – draper flow return, 963 with case drain ..................................... 1 HOSE - to left inboard draper motor ............................................................. 1 HOSE - from left inboard draper motor......................................................... 1 HOLDER - hose........................................................................... see note (1) HOLDER - hose, plastic .............................................................. see note (2) COUPLER – male, 962 all, and 963 windrower headers only...................... 1 FITTING - 45° elbow, 7/8 O-ring x 7/8 JIC, inboard draper motors .............. 4 FITTING - union, 5/8 tube, outboard assembly ............................................ 2 MOTOR - draper drive, see page 23 ............................................................ 2 HOLDER – hose ........................................................................................... 1 FITTING – male elbow, 3/8 tube x 7/8 o-ring ............................................ 1 HOSE – case drain...................................................................................... 1 FITTING – swivel branch tee, 5/8 tube ...................................................... 1 FITTING – reducing adapter, 5/8 tube x 3/8 tube ..................................... 1 HOSE – return, tee to male coupler .......................................................... 1 HOSE – draper flow return, without case drain ....................................... 1 HOSE – draper flow return, with case drain ............................................ 1 HOLDER – hose .......................................................................................... 2 SPACER – tube ........................................................................................... 1 HOSE – case drain, 30’ header .................................................................. 1 HOSE – case drain, 36 header ................................................................... 1 FITTING – adapter, 5/8 tube x 1/2 NPT ...................................................... 1 HOLDER – hose .......................................................................................... 3 HOLDER – 3 hose ....................................................................................... 2 SERIAL NUMBER -168559 168560- 168560168560168560168560168560-168559 168560168560168560168560168560168560168560- BOLT - round head, square neck, 3/8 NC x 2 inch NUT - lock, smooth flange, 3/8 NC distorted thread BOLT – round head, square neck, 3/8 NC x 1 inch BOLT – hex head, 3/8 NC x 4 inch BOLT – round head, square neck, 3/8 NC x 3/4 inch NOTES: (1)- Quantities:Motors Outboard - 30' = 8, 36' = 10 / Motors Inboard = 2 (2)- Quantities:Motors Outboard - 30' = 7, 36' = 9 / Motors Inboard = 1 Form # 46445 Issue 12/05 8 REEL LIFT & REEL DRIVE HYDRAULICS - 30' Form # 46445 Issue 12/05 9 REEL LIFT & REEL DRIVE HYDRAULICS - 30' REF PART NUMBER 1 36849 43626 43629 43853 29934 30542 32116 30282 129525 21494 118157 43802 36849 32225 37167 43661 30375 43664 29168 21495 37345 103330 18738 8640 18648 21855 21856 45153 21857 50082 21858 49109 43630 100528 37797 43612 43011 2149 123314 43612 43597 26671 16568 50022 30283 44209 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 35 36 37 K L N 18592 21484 30228 P R S 30829 18600 18666 DESCRIPTION QTY HOSE – extension, to reel lift line, 963 combine headers only .................................1 HOSE – extension, to reel lift line, 962 windrower header & 963 windrower header.1 HOSE – extension, to reel lift line, 962 combine headers only .................................1 LINE - reel lift, to left cylinder: 30' .............................................................................1 CLAMP - reel lift line .................................................................................................1 CLIP - nylon, hose ....................................................................................................4 HOSE - reel lift cylinder ............................................................................................2 FITTING - 90° elbow, 9/16 O-ring x 3/8 tube, qty = 3 for up to ser. 167470 .............1 CYLINDER - double acting, reel lift, see note 2 ........................................................1 SEAL KIT – for older cylinder, see note 1 .................................................................1 SEAL KIT – for newer cylinder, see note 1 ...............................................................1 PISTON - for double acting cylinder, (also order proper seal kit)..............................1 HOSE – left reel lift cylinder ......................................................................................1 HOLDER - hose, steel ............................................................................................11 HOLDER - hose, plastic............................................................................................2 LINE - reel lift, to cylinder..........................................................................................2 FITTING - 3/8 tube union..........................................................................................2 LINE - reel lift, connector: 30'....................................................................................1 CYLINDER - single acting, reel lift ............................................................................1 SEAL KIT - for cylinder 29168 ..................................................................................1 CLEVIS - cylinder adjusting ......................................................................................2 CLEVIS - cylinder adjusting, with bolt .......................................................................2 PIN - clevis, reel lift cylinder......................................................................................2 SPACER - cylinder rod .............................................................................................4 PIN - cotter, 3/16 x 1-1/4 inch ...................................................................................2 FITTING - male quick coupler, 1/2 NPT, 962 all and 963 windrower header only.....1 CAP - dust, for male coupler, 962 all and 963 windrower header only......................1 WASHER – formed, 962 all and 963 windrower header only....................................2 FITTING - female quick coupler, 1/2 NPT, 962 all and 963 windrower header only..1 O-RING - for coupler 21857 PLUG - dust, for female coupler, 962 all and 963 windrower header only ................1 HOLDER - hose coupler, 962 all and 963 windrower header only ............................1 HOSE - reel drive, 962 all and 963 windrower header only.......................................2 HOSE – reel drive, 963 combine header only...........................................................2 LINE - reel drive: 30' .................................................................................................2 HOSE - pressure to reel drive motor (top port) .........................................................1 MOTOR - reel drive, c/w key.....................................................................................1 KEY - woodruff, SAE #15, for motor 43011 ..............................................................1 SEAL KIT - for motor 43011 (was 101670) ...............................................................1 HOSE - return from reel drive motor (bottom port)....................................................1 GUIDE - reel drive hoses (not used with hydraulic reel fore-aft option) ....................1 CONDUIT - hose protector .......................................................................................2 RESTRICTOR - flow (to slow reel lift & drop rate, install in bottom port of item 7)....1 CLIP – hose ..............................................................................................................2 FITTING – elbow, 90º, 3/4 O-ring x 3/8 tube.............................................................2 O-RING – for 3/4 fitting NUT - hex, 5/8 NC BOLT - rnd hd, sq nk, 3/8 NC x 1-1/2” NUT - lock, smth flg, 3/8 NC, DT (962 headers only) BOLT - rnd hd, sq nk, 5/8 NC x 3-1/2” WASHER - flat, 21/32 inch ID NUT - lock, 5/8 NC distorted thread T V X ~f 50197 18697 21863 REF SERIAL NUMBER -138024 138025- -115999 116000- 167471- BOLT - rnd hd, sq nk, 3/8 NC x 1-3/4” NUT - lock, 1/2 NC distorted thread BOLT - rnd hd, sq nk, 3/8 NC x 3/4” (962 headers only) Indicates where hardware passes through frame member. NOTES: 1. When ordering seal kit for double acting cylinder (item 7), determine which kit you need as follows: Newer cylinders are identified by an ID sticker marked with the part no. If your cylinder has this ID sticker, order seal kit 118157. If there is no ID sticker, order seal kit 21494. 2. For units with S.N 167470 and below, when replacing master reel lift cylinder (item 7) also order 3/4 O-ring fittings kit 129530. Form # 46445 Issue 12/05 10 REEL LIFT & REEL DRIVE HYDRAULICS - 36' Form # 46445 Issue 12/05 11 REEL LIFT & REEL DRIVE HYDRAULICS - 36' REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 G H J K L M N PART NUMBER 43626 43629 43640 135356 37881 129524 32416 113835 118474 37830 18667 103580 30282 116009 43666 30375 43661 32116 129525 21494 118157 43802 37345 103330 36849 37167 32225 43665 29168 21495 18738 8640 21855 21856 102653 49109 116007 43011 2149 123314 21857 50082 21858 103820 16568 30553 50022 116010 118131 49232 40701 21763 30283 44209 18601 18648 101898 18592 21345 30829 18600 DESCRIPTION QTY HOSE – extension, to reel lift, 962 windrower header and 963 windrower header ....................1 HOSE – extension, to reel lift, 962 combine headers only .........................................................1 HOSE - reel lift, to center cylinder ..............................................................................................1 HOSE – reel lift, to center cylinder .............................................................................................1 CONDUIT - hose protector, 962 only .........................................................................................1 CYLINDER - double acting, center reel lift (was 113834), see notes 1, 2 & 3 ...........................1 SEAL KIT - for cylinder with 5/8 hole in cyl. Rod........................................................................1 SEAL KIT – for cylinder with 3/4 hole in cyl. Rod .......................................................................1 PISTON – for center cylinder, (also order proper seal kit) .....................................................A/R CLEVIS - center cylinder adjusting.............................................................................................1 PIN - clevis, 3/4 x 4-1/8 inch effective length .............................................................................1 PIN - clevis, 5/8 x 3-3/4 inch effective length .............................................................................1 FITTING - 90° elbow, 9/16 O-ring x 3/8 tube, qty = 4 for S.N 167470 and below ......................1 HOSE - reel lift, from center cylinder..........................................................................................1 LINE - reel lift, from center cylinder ............................................................................................1 FITTING - 3/8 tube union ...........................................................................................................3 LINE - reel lift..............................................................................................................................3 HOSE - reel lift, to cylinder lower port ........................................................................................2 CYLINDER - double acting, R/H reel lift, see note 3 ..................................................................1 SEAL KIT - for older cylinder, see note 2 ...................................................................................1 SEAL KIT – for newer cylinder, see note 2 ................................................................................1 PISTON – for R/H reel lift cylinder, (also order proper seal kit)..................................................1 CLEVIS - L/H and R/H cylinder adjusting...................................................................................2 CLEVIS - L/H and R/H cylinder adjusting, with bolt....................................................................2 HOSE - reel lift, from R/H cylinder upper port ............................................................................1 HOLDER - hose, plastic .............................................................................................................2 HOLDER - hose, steel................................................................................................................3 LINE - reel lift, connector............................................................................................................1 CYLINDER - single acting, L/H reel lift.......................................................................................1 SEAL KIT - for cylinder 29168....................................................................................................1 PIN - clevis, 5/8 x 2-1/2 inch effective length .............................................................................2 SPACER - cylinder rod...............................................................................................................4 FITTING - male quick coupler, 1/2 NPT, 962 all and 963 windrower header .............................1 CAP - dust, for male coupler, 962 all and 963 windrower header ..............................................1 WASHER – formed, 962 all and 963 windrower header ............................................................2 HOLDER - hose couplers, 962 all and 963 windrower header...................................................1 HOSE - reel drive .......................................................................................................................2 MOTOR - reel drive, with key .....................................................................................................1 KEY - Woodruff, SAE #15, for motor 43011...............................................................................1 SEAL KIT - for motor 43011 (was 101670) ................................................................................1 FITTING - female quick coupler, 1/2 NPT, 962 all and 963 windrower header ..........................1 O-RING - for coupler 21857 PLUG - dust, for female coupler, 962 all and 963 windrower header.........................................1 HOSE - reel drive at motor .........................................................................................................2 RESTRICTOR - flow (to slow reel lift & drop rate, install in bottom port of item 4) ....................1 FITTING - 90° elbow, 5/8 tube x 1/2 NPT, 962 all and 963 windrower header ..........................2 CLIP - hose ................................................................................................................................2 CONDUIT – hose protector ........................................................................................................1 SPACER – cylinder mount .........................................................................................................1 TIE – plastic, white .....................................................................................................................1 TIE – plastic, yellow....................................................................................................................1 TIE – plastic, black .....................................................................................................................1 FITTING – 90° elbow, 3/4 O-ring x 3/8 tube ...............................................................................3 O-RING – for 3/4 fitting WASHER - flat, 13/16 inch I.D. PIN - cotter, 3/16 x 1-1/4 inch SCREW – flng hd, self tapping, 3/8 x 5/8” NUT - hex, 5/8 NC NUT - hex jam, 5/8 NC BOLT - round head, sq. nk, 5/8 NC x 3-1/2” WASHER - flat, 21/32 inch I.D. P R S T V f 18666 50197 21470 30228 21863 REF SERIAL NUMBER -167470 167471-138024 138025- -138024 138025-115999 116000- 116000- 138025- NUT - lock, 5/8 NC distorted thread BOLT - rnd hd, sq. nk, 3/8 NC x 1-3/4 inch BOLT - round head, sq neck, 3/8 NC x 2” NUT - lock, sm flange, 3/8 NC, D.T. BOLT - round head, sq. nk, 3/8 NC x 3/4” Indicates where hardware passes through frame member. NOTES: 1. If replacing cylinder 32415 (with 5/8” hole in cylinder rod) with cylinder with 3/4” hole in cylinder rod also order spacer item 36. 2. When ordering cylinder seal kits, determine which kit you need as follows: Newer cylinders (item 4 and item 14) are identified by an ID sticker marked with their part no. If your cylinder has this ID sticker, order seal kit 113835 (item 4) or 118157 (item 14). If there is no ID sticker, order seal kit 32416 (item 4) or 21494 (item 14). 3. For units with S.N. 167470 and below, when replacing reel lift cylinders (items 4 or 14), also order 3/4 O-ring fittings kit 129530. Form # 46445 Issue 12/05 12 DRIVE SHAFT ASSEMBLY Form # 46445 Issue 12/05 13 DRIVE SHAFT ASSEMBLY REF PART NUMBER DESCRIPTION QTY SERIAL NUMBER NOTE: Assembly shown is for 871/872/873 Combine Adapter or 801 Bi-Directional Adapter. Assembly of parts is different when used with windrower tractor or 802 Bi-Directional Adapter. See 962 Operator's Manual 46446 or 963 Operator's Manual 147277. 100554 100556 100558 103607 116040 119047 100561 103605 116039 119049 30602 30603 21936 100039 21934 21862 100730 100737 114006 108222 100655 101794 103554 11142 38894 43965 SHAFT - sickle drive, 30' header .................................................................. 1 SHAFT - sickle drive, 36' header .................................................................. 1 TUBE - shaft guard, 30' header .................................................................... 1 TUBE - shaft guard, 30' header .................................................................... 1 TUBE - shaft guard, 30' 962 header ............................................................. 1 TUBE – shaft guard, 30’ 963 header ............................................................ 1 TUBE - shaft guard, 36' header .................................................................... 1 TUBE - shaft guard, 36' header .................................................................... 1 TUBE - shaft guard, 36' 962 header ............................................................. 1 TUBE – shaft guard, 36’ 963 header ............................................................ 1 FLANGE - bearing (qty. 3 for S.N. 109920-124499)..................................... 2 FLANGE - bearing, with lube fitting (qty. 1 for S.N. 109920-124499)........... 2 BEARING - ball, with lock collar (qty. 3 for 36' header) ................................ 2 PULLEY - sickle drive................................................................................... 1 BUSHING - split taper .................................................................................. 1 PULLEY - back side idler.............................................................................. 1 BRACKET - idler adjusting ........................................................................... 1 ROD - threaded, with welded bolt................................................................. 1 BELT - sickle drive (was 100232), windrower plus following combines: ...... 1 John Deere, Case, Agco, New Holland BELT – sickle drive, Lexion Combine only (was 108152)............................ 1 PLATE - cover .............................................................................................. 1 SHIELD - rubber ........................................................................................... 1 SHIELD – rubber – 962 Only ........................................................................ 1 KEY - Woodruff, SAE #C.............................................................................. 2 LATCH – rubber – 962 Only ......................................................................... 1 GUIDE - belt ................................................................................................. 1 18 19 20 100050 100042 102836 25059 113804 113797 NOTE: Item 17 is used with 801 and 871/872/873 Adapters only PULLEY - 13" O.D. - John Deere, Case and New Holland CR/CX Combines, 801 Adapter ...... 1 PULLEY – 11-1/2” O.D. - Agco & New Holland TR/TX Combines. .............. 1 PULLEY – 9-1/2” O.D. – Lexion Combine .................................................... 1 SEAL – sponge – 963 Only .......................................................................... 2 CHAIN – shield – 963 Only........................................................................... 1 SHIELD – plastic – 963 Only ........................................................................ 1 A B C D E F G H J K L M N P Q R 18599 50186 21868 18591 21863 30228 21561 19965 21821 20077 18637 21941 21566 18724 30693 21572 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Form # 46445 -115999 116000-124499 124500-115999 116000-124499 124500- -115999 116000- WASHER - flat, 17/32 inch I.D. NUT - lock, smooth flange, 1/2 NC distorted thread BOLT - round head, short square neck, 1/2 NC x 1 inch NUT - hex, 1/2 NC BOLT - round head, short square neck, 3/8 NC x 3/4 inch NUT - lock, smooth flange, 3/8 NC distorted thread BOLT - hex head, 3/8 NC x 1-1/2 inch BOLT - round head, square neck, 3/8 NC x 1 inch BOLT - flange head, 3/8 NC x 3/4 inch BOLT - hex head, 3/8 NC x 1 inch WASHER - lock, 3/8 inch NUT – hex jam, 5/8 NC BOLT – hex head, 1/4 NC x 3/4 inch NUT – lock, 1/4 NC, distorted thread BOLT – flange head, 3/8 NC x 5/8 inch BOLT – hex head, 1/4 NC x 5/8 inch Issue 12/05 14 SICKLE AND DRIVE NOTE: Newer sickle head 113232 and seal 113222 may be used to replace 103705 head and 37930 seal, respectively. When making either of these substitutions, also order sickle head pin 113229 (item 4) to prevent seal damage on installation. Form # 46445 Issue 12/05 15 SICKLE AND DRIVE REF PART NUMBER 1 2 3 4 100532 47832 113698 100502 113229 21194 100501 103705 113232 100500 37930 113222 102876 129361 129433 34390 118475 158516 34391 43077 158680 43078 158681 30696 49671 30669 33955 118345 23064 118344 118162 50228 30852 52031 114109 129329 115321 115670 113937 113586 113587 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 A B C D E F J 100233 21583 18666 8218 18654 21975 118193 DESCRIPTION DRIVE - sickle, see page 16 for components ...........................................................1 PULLEY - driven .......................................................................................................1 ARM – output (was 100421) .....................................................................................1 PIN - sickle head.......................................................................................................1 PIN - sickle head.......................................................................................................1 FITTING - lubrication, 90°.........................................................................................1 HEAD ASSEMBLY - sickle, includes items 7 and 8..................................................1 HEAD ASSEMBLY - sickle, includes items 7 and 8 (see note, page 14) ..................1 HEAD ASSEMBLY - sickle, includes items 7 and 8..................................................1 BEARING - needle....................................................................................................1 SEAL - sickle head (install with lip facing outward) (see note, page 14) ...................1 SEAL - sickle head (install with lip facing outward) ...................................................1 BAR - reinforcing ..................................................................................................A/R FINE SICKLE ASSEMBLY - less head, left hand, includes item 9............................1 COARSE SICKLE ASSEMBLY – less head, left hand, includes item 9....................1 FINE SECTION - sickle, top-serrated – 14 serr. per inch (Kondex) ......................A/R FINE SECTION - sickle, top-serrated – 14 serr. per inch (Busatis) .................... OPT COARSE SECTION – sickle, top-serrated – 9 serrations per inch .......................A/R SECTION - sickle, half..............................................................................................2 FINE SICKLE ASSEMBLY - right, 30' (9 ft. extension) .............................................1 COARSE SICKLE ASSEMBLY – right, 30’ (9 ft. extension) .....................................1 FINE SICKLE ASSEMBLY - right, 36' (15 ft. extension) ...........................................1 COARSE SICKLE ASSEMBLY – right, 36’ (15 ft. extension) ...................................1 SCREW - rib neck, #12 NC x 5/8 inch - for sections to sickle back ......................A/R SCREW - rib neck, #12 NC x 0.92 inch ..................................................................14 NUT - lock, #12 NC distorted thread.....................................................................A/R BAR - splice ..............................................................................................................1 SPECIAL SICKLE GUARD - first four at left end (was 28014)..................................4 SICKLE GUARD - except four at left end ........................................................ 56 / 68 SICKLE GUARD – double heat treated .............................................................. OPT GUIDE - sickle, hold-down, except four at splice bar (was 49420) .................. 28 / 34 GUIDE - high clearance hold down, at splice bar (may sub 49420)..........................4 SCREW - rib neck, #12 NC x 1-1/8 inch ...................................................................7 TOOL - guard straightener (accessory) ....................................................................1 SHIELD – drive arm..................................................................................................1 BAR – reinforcing (was 113941) ...............................................................................1 HEAD ASSEMBLY – sickle, includes items 7, 8, 26 & 27.........................................1 O-RING – sickle head...............................................................................................1 PLUG – sickle head ..................................................................................................1 TUBE – spare sickle storage, 30’ headers................................................................1 TUBE – spare sickle storage, 36’ headers................................................................1 BOLT - hex head, 5/8 NC x 1-1/2 inch BOLT - hex head, 5/8 NC x 3 inch NUT - lock, 5/8 NC distorted thread BOLT - rnd hd,sq nk, 7/16 NC x 1-1/2” NUT - hex, 7/16 NC BOLT – flange head, 3/8 NC x 1 inch NUT – hex hd, flg, 3/8 NC, stnless NOTE: For a complete fine serrated sickle, order: Item 10 129361 L/H Assembly Qty. 1 Item 11 34390 Section, sickle Qty. 3 Item 12 34391 Section, half Qty. 1 Item 13 43077 R/H Assembly - 30' Qty. 1 43078 R/H Assembly - 36' Qty. 1 Item 15 49671 Screw, #12 x 0.92 in. Qty. 8 Item 16 30669 Nut, lock Qty. 8 Item 17 33955 Bar, splice Qty. 1 Item 24 129329 Bar, reinforcing Qty. 1 Form # 46445 QTY SERIAL 30’ / 36’ NUMBER K 118154 L M N P 21478 21863 30228 21452 -124499 124500-115999 116000-124490 124500-138024 -124499 124500- -124499 138025138025138025- BOLT – hx hd, 3/8 NC x 5/8”, Gr. 8 BOLT – rnd hd, sq nk, 3/8 NC x 2-1/2” BOLT – rnd hd, sq nk, 3/8 NC x 3/4” NUT – lock, smth flg, 3/8 NC, dist thd. NUT – flange, serrated face, 3/8 NC NOTE: For a complete coarse serrated sickle, order: Item 10 129433 L/H Assembly Qty. 1 Item 11 158516 Section, sickle Qty. 3 Item 12 34391 Section, half Qty. 1 Item 13 158680 R/H Assembly - 30' Qty. 1 158681 R/H Assembly - 36' Qty. 1 Item 15 49671 Screw, #12 x 0.92 in. Qty. 8 Item 16 30669 Nut, lock Qty. 8 Item 17 33955 Bar, splice Qty. 1 Item 24 129329 Bar, reinforcing Qty. 1 Issue 12/05 16 SEGMENTED SICKLE NOTE: A total of 4 special guards are required with head segments, as they have a slightly wider back than production sickles on units prior to SN 162250. Install 4 of item 18, from page 17 to prevent premature sickle failure. Form # 46445 Issue 12/05 17 SEGMENTED SICKLE FINE SICKLES – COMPLETE COARSE SICKLES – COMPLETE NOTE: For a complete single sickle, you will need: NOTE: For a complete single sickle, you will need: 30’ Qty. 1 Qty. 2 Qty. 1 Qty. 3 Qty. 9 30’ Qty. 1 Qty. 3 Qty. 1 Qty. 4 Qty. 12 36’ 36’ A B Item 1 Item 2 Item 3 Item 4 Item 5 129000 129002 129006 129043 34390 Item 1 Item 2 Item 3 Item 4 Item 5 129000 129002 129010 129043 34390 Left, head seg. Center segment Right, tail seg. MacDon Splice Kit Section Left, head seg. Center segment Right, tail seg. MacDon Splice Kit Section 129299 SCREW - 90º csk skt hd, #12-24 NC x 0.812” 30669 NUT –csk, center lock, #12-24 NC Form # 46445 A B Item 1 Item 2 Item 3 Item 4 Item 5 129024 129026 129029 129043 158516 Item 1 Item 2 Item 3 Item 4 Item 5 129024 129026 129030 129043 158516 Left, head seg. Center segment Right, tail seg. MacDon Splice Kit Section Left, head seg. Center segment Right, tail seg. MacDon Splice Kit Section Qty. 1 Qty. 2 Qty. 1 Qty. 3 Qty. 9 Qty. 1 Qty. 3 Qty. 1 Qty. 4 Qty. 12 129299 SCREW - 90º csk skt hd, #12-24 NC x 0.812” 30669 NUT –csk, center lock, #12-24 NC Issue 12/05 18 SICKLE DRIVE BOX Form # 46445 Issue 12/05 19 SICKLE DRIVE BOX REF 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NUMBER DESCRIPTION QTY 100532 DRIVE - sickle, complete.............................................................................. 1 100706 100707 100708 103565 100726 100709 100710 102629 100712 102630 100714 103096 100715 100716 100717 100718 100719 113152 100720 100721 100722 100723 113153 139003 YOKE - output .............................................................................................. 1 SEAL - oil, output shaft ................................................................................. 1 BUSHING - bronze ....................................................................................... 1 PLUG - hex socket ....................................................................................... 2 BUSHING - steel .......................................................................................... 1 NUT - special ................................................................................................ 1 SHAFT - input ............................................................................................... 1 SPACER - 60 mm O.D., see NOTE 1 .......................................................... 1 O-RING......................................................................................................... 1 SEAL - oil, input shaft, 60 mm I.D., see NOTE 1.......................................... 1 BEARING ASSEMBLY - cup & cone............................................................ 1 PLUG - oil drain ............................................................................................ 2 NUT - lock, M55 x 2 ...................................................................................... 1 BREATHER PLUG - with dipstick................................................................. 1 BEARING ASSEMBLY - cup & cone............................................................ 1 NUT - lock, M30 x 1.5 ................................................................................... 1 CAP - dust .................................................................................................... 1 SHIM – input shaft ........................................................................................ 1 BEARING ASSEMBLY - cup & cone............................................................ 2 PIVOT ........................................................................................................... 1 RING - retaining, internal .............................................................................. 2 BUSHING - bronze ....................................................................................... 2 BOLT – socket head, M10 x 50 mm ............................................................. 8 TOOL KIT – sickle drive box disassembly/assembly................................ A/R (Refer to Tech Manual for instructions on use.) REF NOTES: Form # 46445 SERIAL NUMBER Apply Loctite 243 adhesive or equivalent to splines before assembly 1. If part being replaced is 50 mm (O.D. of spacer, item 9) (I.D. of seal, item 11), order both items 9 and 11. Issue 12/05 20 DRAPERS & CARRIER DECKS Form # 46445 Issue 12/05 21 DRAPERS & CARRIER DECKS REF PART NUMBER 1 28 29 30 31 49486 101674 49488 101336 49487 49489 43581 101718 103495 101777 101778 101779 49075 129857 129858 100265 100266 100267 100268 49169 113938 113939 43469 103542 101371 103495 101786 101787 121008 121009 A R S T 21863 19965 21567 30228 6 8 9 21 22 25 26 27 DESCRIPTION QTY CARRIER DECK - left, 30' Header ............................................................... 1 CARRIER DECK - left, 30' Header ............................................................... 1 CARRIER DECK - left, 36' Header ............................................................... 1 CARRIER DECK - left, 36' Header ............................................................... 1 CARRIER DECK - right, 30' Header............................................................. 1 CARRIER DECK - right, 36' Header............................................................. 1 PLATE - top guide ........................................................................................ 8 PLATE - top guide ........................................................................................ 2 PLATE - top guide ........................................................................................ 2 DRAPER SEAL - front, removable - center section - 30' & 36' headers....... 1 DRAPER SEAL - front, removable - end section - 30' header...................... 2 DRAPER SEAL - front, removable - end section - 36' header ..................... 2 RETAINER - front draper seal ..................................................... see note (1) PANEL – backsheet extension, L/H, for 873 Combine Adapter (was 119024) . 1 PANEL – backsheet extension, R/H, for 873 Combine Adapter (was 119025) 1 DRAPER - left side, 30 ft. header................................................................. 1 DRAPER - right side, 30 ft. header............................................................... 1 DRAPER - left side, 36 ft. header................................................................. 1 DRAPER - right side, 36 ft. header............................................................... 1 DRAPER - side draper extension piece, 15 in. (380 mm) long ................ A/R DRAPER – 75’ bulk roll, economy material, (see note 2)......................... A/R DRAPER – 150’ bulk roll, deluxe material, (see note 2)........................... A/R SLAT - connector kit, includes 2 slats and hardware ............................... A/R PACKAGE - draper hardware, includes 12 each of screw and nut GUIDE - top .................................................................................................. 2 PLATE - top guide ........................................................................................ 2 PANEL - extension, left - for 871 Combine Adapter ..................................... 1 PANEL - extension, right - for 871 Combine Adapter................................... 1 PANEL – extension, left – for 872 Combine Adapter ................................... 1 PANEL – extension, right – for 872 Combine Adapter ................................. 1 SERIAL NUMBER -109919 109920-109919 109920-109919 -109919 -109919 109920-15999 116000- 109920-15999 116000109920-138024 109920-130024 138025138025- BOLT – round head, short square neck, 3/8 NC x 3/4 inch BOLT - round head, short square neck, 3/8 NC x 1 inch BOLT - hex head, 3/8 NC x 3/4 inch NUT - lock, smooth flange, 3/8 NC distorted thread NOTE: (1) - Quantities for item 9: 30 ft. = 18, 36 ft. = 22 (2) - Economy draper bulk rolls are a lower priced option to the deluxe drapers supplied with a new header. Economy draper material is friction coated with rubber on both sides. Deluxe draper bulk rolls are the same material as supplied with a new header. This material is skim coated with 0.015” thick rubber on cleat side and friction coated with rubber on side opposite cleats. All bulk draper rolls come with no holes and no connector bars. Form # 46445 Issue 12/05 22 DRAPER ROLLERS & TIGHTENER GROUP Form # 46445 Issue 12/05 23 DRAPER ROLLERS & TIGHTENER GROUP REF PART NUMBER 1 20 21 22 23 24 38 39 40 41 42 43 44 45 46 43513 101255 113962 100108 100102 49526 101669 114339 123314 2149 40008 30550 43517 101648 43779 43320 49056 21062 43523 37912 43530 101644 43521 100322 100323 101696 43542 43556 22072 43558 114234 100262 43219 49209 16652 101332 101667 103188 113429 129574 A B C D E F G H J M P R S T 113420 20077 30228 19965 27647 21484 21863 30940 30941 21447 21941 21594 18666 30693 f REF 2 3 5 6 7 8 9 10 12 13 14 16 17 19 Form # 46445 DESCRIPTION QTY ROLLER - drive ............................................................................................ 2 ROLLER - drive ............................................................................................ 2 ROLLER – drive, vulcanized rubber coated ................................................. 2 MOTOR - draper drive, with key (item 3) - Danfoss ..................................... 2 SEAL KIT - for Danfoss motor MOTOR - draper drive, with key (item 3) - Eaton ......................................... 2 MOTOR - draper drive, with key (item 3) – Eaton ........................................ 2 MOTOR – draper drive, with key (item 3) Eaton (case drain) ................. 2 SEAL KIT - for Eaton motor (was 101670) KEY - Woodruff, SAE 15 .............................................................................. 2 WASHER - flat.............................................................................................. 2 BEARING - ball, drive roller.......................................................................... 2 SUPPORT - drive roller ................................................................................ 2 SUPPORT - drive roller ................................................................................ 2 LAGGING KIT - includes 3 pieces, one kit per roller ................................ A/R TUBE - idler roller ......................................................................................... 2 SHAFT - idler roller ....................................................................................... 2 BEARING - ball, idler roller........................................................................... 4 WASHER - flat.............................................................................................. 6 SPACER - idler roller.................................................................................... 2 SUPPORT - roller ......................................................................................... 4 SUPPORT - roller, outboard end .................................................................. 4 SPRING - compression ................................................................................ 4 CABLE - tightener, 30 ft. header .................................................................. 2 CABLE - tightener, 36 ft. header .................................................................. 2 CABLE - tightener, 30 & 36 ft. headers ........................................................ 2 ARM - draper tightener, includes item 29 ..................................................... 2 ANCHOR - draper tightener ......................................................................... 2 WASHER - flat.............................................................................................. 2 BOLT - draper tightener................................................................................ 2 SUPPORT – draper, use for delivery opening 41.7” (1060 mm) and smaller ........... 2 SUPPORT - motor ........................................................................................ 2 WASHER - flat.............................................................................................. 4 CLAMP - cable ............................................................................................. 4 WASHER - flat.............................................................................................. 4 SUPPORT - roller, inboard end .................................................................... 4 SUPPORT - motor ........................................................................................ 2 SUPPORT - motor, used at R/H end with motors outboard only.................. 1 ADHESIVE – for lagging, 148 ml (5 fl. oz.)............................................... A/R SUPPORT – for combine adapter narrow deck............................................ 2 SERIAL NUMBER -109919 109920-138024 138025-109919 109920-124499 124500-168559 168560- -109919 109920- -109919 109920-109919 -109919 109920- -109919 109920109920- SCREW - machine, countersunk Torx head, 3/8 NC x 3/4 inch BOLT - hex head, 3/8 NC x 1 inch NUT - lock, smooth flange, 3/8 NC distorted thread BOLT - round head, square neck, 3/8 NC x 1 inch BOLT - special, hex head shoulder, 3/8 NC BOLT - round head, square neck, 3/8 NC x 1-1/2 inch BOLT – round head, square neck, 3/8 NC x 3/4 inch SETSCREW - socket head, cup point, 3/8 NC x 5/16 inch SETSCREW - hex socket through bore, 3/8 NC x 3/16 inch BOLT - large flange head, 3/8 NC x 1 inch NUT - hex jam, 5/8 NC BOLT - hex head, 5/8 NC x 1 1/2 inch NUT - lock, 5/8 NC distorted thread BOLT – flange head, 3/8 NC x 1/2 inch - R/H fixed deck only. Indicates where hardware passes through frame member. Issue 12/05 24 REEL DRIVE & SUPPORT ARMS Form # 46445 Issue 12/05 25 REEL DRIVE & SUPPORT ARMS REF PART NUMBER 1 2 3 4 5 31 32 33 34 35 36 37 37948 19958 26446 8640 37336 103497 37919 37869 103819 37866 21545 7900 7910 121029 103366 19681 26848 33003 16235 26847 43219 20117 18648 47167 33010 43464 19809 37851 103712 18629 33265 49629 37885 114262 47154 49087 49080 49081 43326 22070 101292 103829 32225 116059 121031 A B C D E F G H J 21581 18638 18697 21582 18600 21821 5512 18639 18592 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Form # 46445 DESCRIPTION QTY SERIAL NUMBER ARM - reel support........................................................................................ 2 PIN - clevis, 5/8 dia. x 3-1/4" ........................................................................ 2 BRACE - diagonal ........................................................................................ 2 SPACER - tube............................................................................................. 2 SUPPORT - reel prop, left ............................................................................ 1 SUPPORT - reel prop, right .......................................................................... 1 SUPPORT - reel (qty 2 on 36 ft.) .................................................................. 1 SUPPORT - reel drive (incl. items 9 & 10), 30 ft. (36' see S.N. break)......... 1 36' -115999 SUPPORT - reel drive (includes items 9 & 10), 36 ft. (shown)..................... 1 36' 116000SCREW - reel position (3 on 36' with Ser. No. 115999 and below).............. 2 RING - retaining, internal .............................................................................. 2 BEARING - cup ............................................................................................ 2 BEARING - cone .......................................................................................... 2 SHAFT - reel drive (was 33532) ................................................................... 1 KEY - reel drive shaft.................................................................................... 1 WASHER - flat.............................................................................................. 2 SPROCKET - driven, 30 ft............................................................................ 1 SPROCKET - driven, 36 ft............................................................................ 1 WASHER - flat.............................................................................................. 1 SPROCKET - drive, hydraulic motor ............................................................ 1 WASHER - flat.............................................................................................. 1 CHAIN - roller, #60 x 40 links ....................................................................... 1 PIN - cotter, 3/16 x 1-1/4 inch ....................................................................... 5 SHIELD - reel drive, 30 ft.............................................................................. 1 SHIELD - reel drive, 36 ft.............................................................................. 1 SHIM - reel drive sprocket (nominal quantity 4)........................................ A/R PIN - clevis, 1/2 dia. x 2 inch ........................................................................ 2 ARM - center reel support, 36 ft.................................................................... 1 -115999 ARM - center reel support, 36 ft.................................................................... 1 116000PIN - clevis, 3/4 dia. x 3-3/4 inch, 36' center arm ......................................... 1 -115999 HUB - with clevis, 36 ft. (1/2" holes in clevis) ............................................... 1 -109919 HUB - with clevis, 36 ft. (3/4" holes in clevis) ............................................... 1 109920SUPPORT - reel prop, 36' center ................................................................. 1 -115999 SUPPORT - reel prop, 36' center ................................................................. 1 116000REEL DRIVE ASSEMBLY - with motor - 30' ................................................ 1 SUPPORT - reel slope enhancement........................................................... 1 EXTENSION - single acting cylinder ............................................................ 1 EXTENSION - double acting cylinder........................................................... 1 PIN - cylinder extension................................................................................ 2 WASHER - flat.............................................................................................. 4 RETAINER - reel brace ................................................................................ 2 CHANNEL - inner, 36 ft. center arm ............................................................. 1 116000HOLDER - hose, 36 ft................................................................................... 1 116000SUPPORT - reel fore-aft cylinder, c/w reflector (was 26710) ........... 1 for 30’, 2 for 36’ SUPPORT – transport light bracket, c/w reflector, 30’ R/H only................... 1 BOLT - hex head, 1/2 NC x 3-1/2 inch WASHER - lock, 1/2 inch NUT - lock, 1/2 NC distorted thread BOLT - hex head, 5/8 NC x 1-3/4 inch WASHER - flat, 21/32 inch I.D. BOLT - flange head, 3/8 NC x 3/4 inch NUT - slotted, 3/4 NF WASHER - lock, 5/8 inch NUT - hex, 5/8 NC Issue 12/05 26 REEL DRIVE & SUPPORT ARMS Form # 46445 Issue 12/05 27 REEL DRIVE & SUPPORT ARMS REF PART NUMBER K L M 21579 30228 21589 21575 21566 21406 18635 21345 21476 21455 20077 18637 21584 18666 21863 18591 103883 18689 20078 21594 21585 19965 21567 N P Q R S T U V W X Y Z a b d e f g h Form # 46445 DESCRIPTION QTY BOLT - hex head, 3/8 NC x 3-1/4 inch NUT - lock, smooth flange 3/8 NC distorted thread BOLT - hex head, 1/2 NC x 4 inch.................................................................. BOLT - hex head, 1/2 NC x 1 inch.................................................................. BOLT - hex head, 1/4 NC x 3/4 inch BOLT - hex head, 5/8 NC x 3-1/2 inch WASHER - lock, 1/4 inch NUT - hex jam, 5/8 NC BOLT - round head, square neck, 1/4 NC x 3/4 inch NUT - serrated flange lock, 1/4 NC BOLT - hex head, 3/8 NC x 1 inch WASHER - lock, 3/8 inch BOLT - hex head, 5/8 NC x 2-1/2 inch, 36' center arm................................... NUT - lock, 5/8 NC distorted thread BOLT - round head, square neck, 3/8 NC x 3/4 inch NUT - hex, 1/2 NC BOLT - round head, square neck, 3/4 NC x 5 inch NUT - lock, 3/4 NC distorted thread BOLT - round head, square neck, 3/8 NC x 1-3/4 inch BOLT - hex head, 5/8 NC x 1-1/2 inch BOLT - hex head, 5/8 NC x 1-1/4 inch BOLT – round head, square neck, 3/8 NC x 1 inch BOLT – hex head, 3/8 NC x 3/4 inch SERIAL NUMBER -115999 116000- -115999 Issue 12/05 28 BAT REEL Form # 46445 Issue 12/05 29 BAT REEL REF PART NUMBER 1 49459 49470 49468 49633 137035 32202 21301 35694 27160 43145 43109 43106 40110 18671 21010 49476 TUBE - reel, 30' ............................................................................................ 1 TUBE - L/H reel, 36'...................................................................................... 1 TUBE - R/H reel, 36' (1/2" holes in clevis) .................................................... 1 TUBE - R/H reel, 36' (3/4" holes in clevis) .................................................... 1 BLOCK - connector, with lube fitting (item 5), 36' only (was 32200) ............ 1 SPACER - 36' only, used with 1/2" hardware ............................................... 2 FITTING – lube, 45° ..................................................................................... 1 BUSHING - reel support (qty. 2 for 36') ........................................................ 1 WASHER - flat (qty. 2 for 36')....................................................................... 1 ARM - reel (qty. 50 for 36') ......................................................................... 35 BAT - reel, 30'............................................................................................... 5 BAT - reel, 36'............................................................................................. 10 SHIELD - reel end (qty. 20 for 36') ............................................................. 10 FITTING - lube.............................................................................................. 1 FITTING - lube, 90°, 36' R/H only................................................................. 1 SUPPORT - reel, includes lube fitting 18671 (qty. 2 for 36') ........................ 1 21581 137036 18601 19965 21484 21863 30693 30228 18697 18689 18600 21587 BOLT - hex head, 1/2 NC x 3-1/2 inch ........................................................... BOLT - hex head, 3/4 NC x 4-1/4 inch ........................................................... WASHER – flat, 3/4 inch I.D. BOLT - round head, square neck, 3/8 NC x 1 inch BOLT - round head, square neck, 3/8 NC x 1-1/2 inch - 30' BOLT - round head, square neck, 3/8 NC x 3/4 inch - 36' BOLT - flange head, 3/8 NC x 1/2 inch NUT - lock, smooth flange, 3/8 NC distorted thread NUT – lock, 1/2 NC distorted thread............................................................... NUT – lock, 3/4 NC distorted thread............................................................... WASHER - flat, 21/32 inch I.D. BOLT - hex head, 5/8 NC x 2 inch 2 3 4 5 6 8 9 10 11 13 15 A B D E G H J K L Form # 46445 DESCRIPTION QTY SERIAL NUMBER -109919 109920-109919 -109919 109920- -109919 109920- Issue 12/05 30 30' HEADER HYDRAULIC REEL FORE-AFT KIT Form # 46445 Issue 12/05 31 30' HEADER HYDRAULIC REEL FORE-AFT KIT REF PART NUMBER DESCRIPTION QTY • B 2823 HYDRAULIC FORE-AFT KIT, complete - for 30' header (Kit available through WholeGoods only.) 1 2 3 4 5 6 7 8 REF 43870 49008 49000 43860 114110 43980 121028 43887 118157 43803 121032 18704 18624 18648 30282 43895 43896 43848 30753 37881 20535 18600 49007 32225 19411 SUPPORT – cylinder, c/w reflector – see Reel Drive & Support Arms...............................1 SUPPORT - cylinder, right rear ..........................................................................................1 SUPPORT - cylinder, left front............................................................................................1 SUPPORT - cylinder, left rear.............................................................................................1 BAR - guide ........................................................................................................................1 SUPPORT – hose (was 49006)..........................................................................................1 BAR - adapter .....................................................................................................................2 CYLINDER – hydraulic (was 49175), see note 2................................................................2 SEAL KIT - for cylinder 49175, see note 2 SEAL KIT – for cylinder 121028, see note 2 PISTON - for cylinder (also order proper Seal Kit per note 2) HOSE – to right cylinder port (was 43892) .........................................................................1 PIN - clevis, 5/8 dia. x 2.28 inch effective length ................................................................2 PIN - clevis, 5/8 dia. x 2.76 inch effective length ................................................................2 PIN - cotter, 3/16 dia. x 1-1/4 inch ......................................................................................4 FITTING - 90° elbow, 9/16 O-ring x 3/8 tube ......................................................................4 HOSE - from left cylinder rear port .....................................................................................1 HOSE - right cylinder rear port to left cylinder front port .....................................................1 FASTENER - hose clamp .................................................................................................16 FASTENER - plastic tie ......................................................................................................5 PROTECTOR - hose ..........................................................................................................2 WASHER – flat, see note 1 below ......................................................................................2 WASHER – flat ...................................................................................................................2 SUPPORT - reel drive hoses..............................................................................................1 HOLDER - hose..................................................................................................................1 SPACER - bushing .............................................................................................................1 35 B 2825 114229 114230 114142 114143 44210 114141 CASE COMPLETION KIT PLUG – dust .......................................................................................................................1 CAP – dust..........................................................................................................................1 FITTING – male quick coupler, 7/8 O-ring..........................................................................1 FITTING – female quick coupler, 7/8 O-ring.......................................................................1 O-RING – for 7/8 fittings FITTING – male adapter, 3/8 tube x 7/8 O-ring ..................................................................2 19 36 B 2826 15903 114120 JOHN DEERE COMPLETION KIT – FOR 962 HEADERS FITTING - adapter, 3/8 tube x 9/16 O-ring..........................................................................2 FITTING – female quick coupler, with shut off....................................................................2 21 30 37 B 2827 21806 21855 103392 NEW HOLLAND COMPLETION KIT FITTING - adapter, 3/8 tube x 1/2 NPT ..............................................................................2 FITTING – male quick coupler, 1/2 NPT ............................................................................2 HOSE – hydraulic ...............................................................................................................1 19 36 38 39 40 41 42 B 4577 15903 114120 40702 49227 21876 113867 158253 JOHN DEERE COMPLETION KIT – FOR 963 HEADERS (Except 60 Series Combines) FITTING - adapter, 3/8 tube x 9/16 O-ring..........................................................................2 FITTING - female quick coupler, with shut off ....................................................................2 FASTENER – plastic tie......................................................................................................1 FASTENER – plastic tie......................................................................................................1 PLUG – dust, female ..........................................................................................................2 HOSE – hydraulic ...............................................................................................................1 SPACER – coupler mounting .............................................................................................2 9 10 11 12 13 14 15 16 17 18 23 24 25 26 27 31 32 33 34 SERIAL NUMBER 131620- A 19966 BOLT - rnd hd, sq nk, 3/8 NC x 1-1/4 inch H 18590 NUT - hex, 3/8 NC B 30228 NUT - lock, smth flg, 3/8 NC dist. thd J 21264 BOLT - hex head, 3/8 NC x 1-1/4 inch C 21871 BOLT - hex hd, 5/8 NC x 2-½”, full thd K 21594 BOLT - hex head, 5/8 NC x 1-1/2 inch D 18592 NUT - hex, 5/8 NC L 50124 SCREW - self tapping, 5/16 NC x 1/2” E 21579 BOLT - hex head, 3/8 NC x 3-1/4 inch M 21484 BOLT - rnd hd, sq nk, 3/8 NC x 1-1/2 inch F 21868 BOLT - rnd hd, sq nk, 1/2 NC x 1 inch N 18639 WASHER - lock, 5/8 inch G 21383 NUT - serrated flange lock, 1/2 NC P 19965 BOLT – rnd hd, sq nk, 3/8 NC x 1 inch NOTES: 1. For washer, item 23: When installed on header with Pick-Up Reel, do not install lower washer. 2. When ordering seal kit for cylinder (item 8), determine which kit you need as follows: Newer cylinder 121028 is identified by an ID sticker marked with its part no. If your cylinder has this ID sticker, order seal kit 118157 or replacement cylinder 121028. If there is no ID sticker, order seal kit 43887, or if replacing complete cylinder order two of 121028, one for each reel arm. Form # 46445 Issue 12/05 32 Form # 46445 36' HEADER HYDRAULIC REEL FORE-AFT KIT Issue 12/05 33 36' HEADER HYDRAULIC REEL FORE-AFT KIT REF PART NUMBER DESCRIPTION QTY • B 2824 HYDRAULIC FORE-AFT KIT, complete - for 36' header (Kit available through WholeGoods only.) 1 2 3 4 5 6 7 8 10 11 12 13 14 REF 43870 49008 49000 43860 114110 43980 121028 43887 118157 43803 18704 18624 18648 30282 121032 15 121033 16 18 43848 30753 16661 20535 18600 19411 SUPPORT – cylinder, c/w reflector – see Reel Drive & Support Arms...............................2 SUPPORT - cylinder, center rear .......................................................................................1 SUPPORT - cylinder, left & right front ................................................................................2 SUPPORT - cylinder, left & right rear .................................................................................2 BAR - guide ........................................................................................................................2 SUPPORT - hose (was 49006)...........................................................................................2 BAR - adapter .....................................................................................................................3 CYLINDER – hydraulic (was 49175), see note 2................................................................3 SEAL KIT - for cylinder 49175, see note 2 SEAL KIT – for cylinder 121028, see note 2 PISTON - for cylinder (also order proper Seal Kit per note 2) PIN - clevis, 5/8 dia. x 2.28 inch effective length ................................................................3 PIN - clevis, 5/8 dia. x 2.76 inch effective length ................................................................3 PIN - cotter, 3/16 dia. x 1-1/4 inch ......................................................................................6 FITTING - 90° elbow, 9/16 O-ring x 3/8 tube ......................................................................6 HOSE – (was 43892): from left cylinder front port ..............................................................2 - center cylinder front port to left cylinder rear port HOSE – (was 43894): to right cylinder rear port .................................................................2 - right cylinder front port to center cylinder rear port FASTENER - hose clamp .................................................................................................22 FASTENER - plastic tie ......................................................................................................6 FASTENER - plastic tie (for reel drive hoses) ....................................................................5 WASHER - flat (see Note 1 below).....................................................................................4 WASHER - flat ....................................................................................................................4 SPACER - bushing .............................................................................................................2 35 B 2825 114229 114230 114142 114143 44210 114141 CASE COMPLETION KIT PLUG – dust .......................................................................................................................1 CAP – dust..........................................................................................................................1 FITTING – male quick coupler, 7/8 O-ring..........................................................................1 FITTING – female quick coupler, 7/8 O-ring.......................................................................1 O-RING – for 7/8 fittings FITTING – male adapter, 3/8 tube x 7/8 O-ring ..................................................................2 19 36 B 2826 15903 114120 JOHN DEERE COMPLETION KIT – FOR 962 HEADERS FITTING - adapter, 3/8 tube x 9/16 O-ring..........................................................................2 FITTING – female quick coupler, with shut off....................................................................2 21 28 37 B 2827 21806 21855 103392 NEW HOLLAND COMPLETION KIT FITTING - adapter, 3/8 tube x 1/2 NPT ..............................................................................2 FITTING – male quick coupler, 1/2 NPT ............................................................................1 HOSE – hydraulic ...............................................................................................................1 19 36 38 39 40 41 42 B 4577 15903 114120 40702 49227 21876 113867 158253 JOHN DEERE COMPLETION KIT – FOR 963 HEADERS (Except 60 Series Combines) FITTING - adapter, 3/8 tube x 9/16 O-ring..........................................................................2 FITTING - female quick coupler, with shut off ....................................................................2 FASTENER – plastic tie......................................................................................................1 FASTENER – plastic tie......................................................................................................1 PLUG – dust, female ..........................................................................................................2 HOSE – hydraulic ...............................................................................................................1 SPACER – coupler mounting .............................................................................................2 23 24 25 31 32 33 34 A B C D E F G 19966 30228 21871 18592 21579 21868 21383 BOLT - rnd hd, sq nk, 3/8 NC x 1-¼” NUT - lock, sm flange, 3/8 NC dist. thd BOLT - hex hd, 5/8 NC x 2-½”,full thd. NUT - hex, 5/8 NC BOLT - hex head, 3/8 NC x 3-1/4 inch BOLT - rnd hd, sq neck, 1/2 NC x 1 inch NUT - serrated flange lock, 1/2 NC H J K L M N P 18590 21264 21594 50124 21484 18639 19965 SERIAL NUMBER 131620-131619 NUT - hex, 3/8 NC BOLT - hex head, 3/8 NC x 1-1/4 inch BOLT - hex head, 5/8 NC x 1-1/2 inch SCREW - self tap, 5/16 NC x 1/2 inch BOLT - rnd hd, sq nk, 3/8 NC x 1-½” WASHER - lock, 5/8 inch BOLT – rnd hd, sq nk, 3/8 NC x 1 inch NOTES: 1. For washer, item 23: When installed on header with Pick-Up Reel, do not install lower washer (both sides). 2. When ordering seal kit for cylinder (item 8), determine which kit you need as follows: Newer cylinder 121028 is identified by an ID sticker marked with its part no. If your cylinder has this ID sticker, order seal kit 118157 or replacement cylinder 121028. If there is no ID sticker, order seal kit 43887, or if replacing complete cylinder order three of 121028, one for each reel arm. Form # 46445 Issue 12/05 34 Form # 46445 Gauge Wheels with Transport Option LEFT WHEEL SUPPORT, HITCH & ELECTRICAL Issue 12/05 35 Gauge Wheels with Transport Option LEFT WHEEL SUPPORT, HITCH & ELECTRICAL NOTES: · · REF For standard Gauge Wheel package (no transport option), see page 38 & 39. For wheel components see page 36 & 37. PART NUMBER 1 2 3 4 5 49102 35694 49060 49065 37442 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 29 30 31 32 33 34 35 36 37 38 39 40 41 49063 18609 43951 43975 43826 13125 43828 43982 24750 43838 43977 43842 21402 16539 43711 21763 30753 30710 30461 31061 101335 101334 18671 103217 114011 113519 113580 113518 113520 113579 113523 113524 116062 A B C D E F G 18666 21583 19965 30228 18638 6771 21863 Form # 46445 DESCRIPTION QTY SUPPORT - left wheel, with decals & lube fitting ......................................... 1 BUSHING - plastic........................................................................................ 4 TUBE - wheel support .................................................................................. 2 SUPPORT - spring ....................................................................................... 2 SPRING – extension, [qty. 4 (2 per side) for 36’ headers with a .................. 2 pick-up reel in combination with the Model 960 Combine Adapter] PIN - front ..................................................................................................... 2 PIN - cotter, 1/4 x 2 inch ............................................................................... 4 SPINDLE - left wheel.................................................................................... 1 RETAINER - spindle..................................................................................... 1 PIN - L........................................................................................................... 1 PIN - hair....................................................................................................... 2 HITCH - with decals & transport chain ......................................................... 1 RETAINER - hitch storage............................................................................ 1 WASHER - rubber ........................................................................................ 1 HARNESS - wiring, hitch section, incl. 7-pole plug & 4-way connector........ 1 HARNESS - wiring, header section, incl. 4-way connector (was 43841) ..... 1 SUPPORT - light .......................................................................................... 2 LIGHT - red................................................................................................... 2 LIGHT - amber.............................................................................................. 2 GUARD - amber light.................................................................................... 1 FASTENER - plastic tie, 7-1/2 inch .............................................................. 7 FASTENER - plastic tie, 14-1/2 inch ............................................................ 4 PLUG - 7 pole ............................................................................................... 1 RECEPTACLE - 7 pole, for towing vehicle................................................... 1 CONNECTOR KIT - harness, includes male and female connectors .......... 1 BRACKET - tube support ............................................................................. 4 BRACKET - tube support (welded)............................................................... 4 FITTING - lube.............................................................................................. 2 SUPPORT - hitch pole storage..................................................................... 1 BOLT - hex head, 1/2 NC x 3-1/4 inch, thread full length, drilled ................. 1 SUPPORT – rear lamp ................................................................................. 1 SUPPORT – front lamp, with amber reflector............................................... 1 LAMP – amber/red, ECE/SAE...................................................................... 2 SUPPORT – lamp module............................................................................ 1 MODULE – lamp .......................................................................................... 1 HARNESS – wiring, hitch to module ............................................................ 1 HARNESS – wiring, module to lamps .......................................................... 1 SPACER – rear lamp support....................................................................... 1 NUT - lock, 5/8 NC dist. thread BOLT - hex head, 5/8 NC x 3 inch BOLT - rnd hd, sq nk, 3/8 NC x 1” NUT - lock, smth flg, 3/8 NC, D.T. WASHER - lock, 1/2 inch I.D. NUT - hex, 1/2 NF BOLT - rnd hd, sq nk, 3/8 NC x ¾” J K L M N P 18591 21868 50186 18600 135020 135021 SERIAL NUMBER -115999 -115999 -131619 -131619 -131619 -131619 -124499 -131619 110100116000131620131620131620131620131620131620131620131620- NUT - hex, 1/2 NC BOLT – rnd hd, sq nk, 1/2 NC x 1” NUT – lock, 1/2 NC, distorted thread WASHER - flat, 21/32 inch I.D. SCREW – truss head, #8 NC x ¾” NUT – keps lock, #8 NC Issue 12/05 36 Gauge Wheels with Transport Option RIGHT WHEEL SUPPORT & WHEEL COMPONENTS Form # 46445 Issue 12/05 37 Gauge Wheels with Transport Option RIGHT WHEEL SUPPORT & WHEEL COMPONENTS NOTES: · For standard Gauge Wheel package (no transport option), see page 38 & 39. · For parts common to both left and right wheel supports, but not shown here, see page 34 & 35. REF PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 49121 49135 43633 30517 30521 30516 7900 21376 21540 5512 18648 30520 30758 21719 30991 30827 49654 49653 49154 49157 49146 13125 121003 121004 A B C D E F G H J N 18697 21560 21586 18639 18666 21468 18654 21585 50225 21594 Form # 46445 DESCRIPTION QTY SUPPORT - right wheels, with decal & lube fitting ....................................... 1 BEAM - axle, right wheels ............................................................................ 1 PIN - L, with roll pin ...................................................................................... 2 BEARING - cone, with seal .......................................................................... 3 HUB - with bearing cups, items 6 & 7........................................................... 3 BEARING - cup, inner .................................................................................. 3 BEARING - cup, outer .................................................................................. 3 BEARING - cone .......................................................................................... 3 WASHER - flat, hardened............................................................................. 3 NUT - hex slotted, 3/4 NF ............................................................................. 3 PIN - cotter.................................................................................................... 3 CAP - dust .................................................................................................... 3 WHEEL - 6 bolt, 14 x 8 KB ........................................................................... 3 BOLT - wheel.............................................................................................. 18 TIRE - tube type, 9.5L-14, 8 ply I1 Rib Implement ...................................... 3 TUBE - inner ................................................................................................. 3 SUPPORT - R/H wheel beam, cutterbar end ............................................... 1 BAR - brace, R/H wheel beam, cutterbar end .............................................. 1 RETAINER - brace bar ................................................................................. 1 ANCHOR - cutterbar, brace bar ................................................................... 1 BAR - locking ................................................................................................ 1 PIN - hair....................................................................................................... 3 BAR – brace, R/H wheel beam, cutterbar end ............................................. 1 LATCH – brace bar, R/H wheel beam, cutterbar end ................................... 1 SERIAL NUMBER -131619 131620131620- NUT - lock, 1/2 NC distorted thread BOLT - hex head, 1/2 NC x 3 inch BOLT - hex head, 5/8 NC x 6 inch WASHER - lock, 5/8 NUT - lock, 5/8 NC distorted thread BOLT - round head, square neck, 7/16 NC x 1-3/4 inch NUT - hex, 7/16 NC BOLT – hex head, 5/8 NC x 1-1/4 inch NUT – lock, smooth flange, 5/8 NC distorted thread BOLT - hex head, 5/8 NC x 1-1/2 inch Issue 12/05 38 GAUGE WHEELS Form # 46445 Issue 12/05 39 GAUGE WHEELS REF PART NUMBER DESCRIPTION QTY SERIAL NUMBER NOTE: For Gauge Wheel / Transport option, see pages 34 to 37. 1 2 5 6 7 8 9 10 11 12 13 14 15 49072 49073 35694 37442 17 18 19 20 21 22 23 24 25 26 4453 7900 7909 7910 7920 18601 5512 18648 11529 4454 102186 4231 50212 21153 21719 43633 49060 49065 49063 18609 101335 101334 18671 C E H J K L 21102 30228 21583 18666 21491 18697 16 Form # 46445 SUPPORT - gauge wheel, with welded spindle as shown ........................... 1 SUPPORT - gauge wheel, with welded spindle opposite side ..................... 1 BUSHING - plastic........................................................................................ 4 SPRING – extension, [qty. 4 (2 per side) for 36’ headers with a .................. 2 pick-up reel in combination with the Model 960 Combine Adapter] HUB - with bearing cups ............................................................................... 2 BEARING - cup, inner .................................................................................. 2 BEARING - cup, outer .................................................................................. 2 BEARING - cone, with seal .......................................................................... 2 BEARING - cone .......................................................................................... 2 WASHER - flat, 13/16 inch I.D...................................................................... 2 NUT - slotted hex, 3/4 inch NF ..................................................................... 2 PIN - cotter, 3/16 x 1-1/4 inch ....................................................................... 2 CAP - dust .................................................................................................... 2 WHEEL - 4 bolt ............................................................................................. 2 WHEEL - 4 bolt, with valve stem protector ..............................................OPT TIRE - 6.70 x 15 I1 rib implement ................................................................. 2 TIRE - 205-75 R15-SL2 radial .................................................................OPT STEM- valve ................................................................................................. 2 BOLT- wheel................................................................................................. 8 PIN- lock, with roll pin ................................................................................... 2 TUBE - pivot ................................................................................................. 2 SUPPORT - spring ....................................................................................... 2 PIN - front ..................................................................................................... 2 PIN - cotter, 1/4 x 2 inch ............................................................................... 4 BRACKET - tube support ............................................................................. 4 BRACKET - tube support (welded)............................................................... 4 FITTING - lube.............................................................................................. 2 110100- BOLT- hex head, 3/8 NC x 2-1/2 inch NUT- smooth flange, 3/8 NC distorted thread BOLT - hex head, 5/8 NC x 3 inch NUT - lock, 5/8 NC distorted thread BOLT - hex head, 1/2 NC x 1-1/4 inch NUT - lock, 1/2 NC distorted thread Issue 12/05 40 SKID SHOES Form # 46445 Issue 12/05 41 SKID SHOES REF PART NUMBER .. 1 2 3 4 C 1359 49461 43195 49465 49460 A B C 21468 21264 30228 Form # 46445 DESCRIPTION QTY SERIAL NUMBER KIT- two skid shoes, complete (Available through WholeGoods only) SHOE- skid, adjustable ................................................................................ 2 SUPPORT- front, skid shoe.......................................................................... 4 ANGLE - rear support ................................................................................... 2 SHOE - skid, adjustable - with rear support angle & hardware .................... 2 (replaces shoe with welded supports at both ends of welded angle) BOLT- round head, square neck, 7/16 NC x 1-3/4 inch BOLT - hex head, 3/8 NC x 1-1/4 inch NUT - lock, smooth flange, 3/8 NC distorted thread Issue 12/05 42 Form # 46445 UPPER CROSS AUGER Issue 12/05 43 UPPER CROSS AUGER REF PART NUMBER 1 2 3 4 5 6 13 14 15 16 17 18 19 25 26 113024 113667 113666 113633 113631 38688 123314 2149 113629 113983 113659 30558 50103 44210 30661 49306 21859 113661 113665 113639 113682 24137 103738 AUGER – upper cross ................................................................................ 1 BEATER – auger ......................................................................................... 2 CLAMP – beater .......................................................................................... 4 SUPPORT – left ........................................................................................... 1 SUPPORT – right ........................................................................................ 1 MOTOR – hydraulic, includes item 7 ........................................................ 1 SEAL KIT – for motor 38688 KEY – Woodruff, 1/4 x 1 inch ..................................................................... 1 SUPPORT – auger ...................................................................................... 2 EXTENSION – auger support..................................................................... 2 HOSE – hydraulic........................................................................................ 2 UNION – 5/8 tube...................................................................................... 1/2 FITTING - 45° elbow, 5/8 tube x 7/8 0-ring ................................................ 2 O-RING – for 7/8 O-ring fitting FLANGE – bearing, with lube fitting ......................................................... 1 FLANGE – bearing ...................................................................................... 1 BEARING – ball, with lock collar............................................................... 1 SHIELD – left ............................................................................................... 1 SHIELD – right ............................................................................................ 1 SUPPORT – welded, L/H ............................................................................ 1 SUPPORT – welded, R/H............................................................................ 1 CONDUIT – hose/line protector (headers with hydraulic reel fore-aft).. 4 HOLDER – hose .......................................................................................... 2 A B C E F H J 19965 30228 19966 30368 50186 18908 101898 BOLT – round head, square neck, 3/8 NC x 1 inch NUT – lock, smooth flange, 3/8 NC distorted thread BOLT – round head, square neck, 3/8 NC x 1-1/4 inch BOLT – hex head, 1/2 NC x 1-1/4 inch NUT – lock, smooth flange, 1/2 NC distorted thread SCREW – set, square head, cup point, 3/8 NC x 1 inch BOLT – flange head, self tap, 3/8 x 5/8 7 8 9 10 11 12 Form # 46445 DESCRIPTION QTY 30’/36’ SERIAL NUMBER Issue 12/05 44 9000 Series Windrowers & Center Mount Bi-Directional Adapters MODEL 891 - WINDROWER ADAPTER GROUP Form # 46445 Issue 12/05 45 9000 Series Windrowers & Center Mount Bi-Directional Adapters MODEL 891 - WINDROWER ADAPTER GROUP REF PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 43286 43770 43777 21936 30602 30603 1246 43301 40245 43626 30442 50083 21876 121034 H J K L M 20077 18637 30228 19965 18666 Form # 46445 DESCRIPTION QTY SERIAL NUMBER SHAFT - driveline adapter ............................................................................ 1 SUPPORT - adapter ..................................................................................... 1 SHIELD – shaft, header end......................................................................... 1 BEARING - ball, with collar........................................................................... 2 FLANGE - bearing ........................................................................................ 2 FLANGE - bearing, with lube fitting .............................................................. 2 WASHER - flat, 802 Center Mount Adapter only.......................................... 1 SUPPORT - linkage adapter, lower leg ........................................................ 2 HOSE - draper return (extends hose at header L/H leg) .............................. 1 HOSE - reel lift, (attach to hydraulic line at header L/H leg) ......................... 1 COUPLER - female, 1/4 NPT - attach to header reel lift hose ..................... 1 O-RING - for coupler 30442 PLUG - dust .................................................................................................. 1 SHIELD – shaft, tractor end.......................................................................... 1 BOLT - hex head, 3/8 NC x 1 inch WASHER - lock, 3/8 inch NUT - lock, smooth flange, 3/8 NC distorted thread BOLT - round head, square neck, 3/8 NC x 1 inch NUT - lock, 5/8 NC distorted thread Issue 12/05 46 MODEL 891 ADAPTER - DRIVELINE Required when mounting to: • 960 Combine Adapter • 9000 Series Windrower Tractor • Adapters for Bi-Directional Tractor TO SICKLE DRIVE SHAFT (Pg. 12/13) FOR DRIVELINE REQUIRED WITH MODEL 871/872/873 COMBINE ADAPTER, SEE PROPER PARTS CATALOG TO 960 COMBINE ADAPTER OR WINDROWER ADAPTER SHAFT (Pg. 39) Form # 46445 Issue 12/05 47 MODEL 891 ADAPTER - DRIVELINE Required when mounting to: 960 Combine Adapter 9000 Series Windrower Tractor Adapters for Bi-Directional Tractor REF PART NUMBER 1 2 3 4 5 6 8 9 10 11 12 100692 114145 NSS 119050 32800 43706 NSS 24779 119052 43707 30622 YOKE - clamp, to header drive shaft ............................................................ 1 CROSS & BEARING KIT, with lube fitting in end cap .................................. 1 YOKE & SHAFT (order item 10)................................................................... 1 SHIELD - outer, with decal ........................................................................... 1 BEARING KIT - shield .................................................................................. 2 SHIELD – inner (was 101172) ...................................................................... 1 YOKE & TUBE - (order item 11)................................................................... 1 YOKE - spline bore, 1-3/8 x 21 teeth, with slide collar ................................. 1 JOINT ASSEMBLY - male half, includes items 1,2,3,4,5 ............................. 1 JOINT ASSEMBLY - female half, includes items 5,6,8,9,12 ........................ 1 CROSS & BEARING KIT, with lube fitting in body of cross.......................... 1 • 119051 DRIVELINE - complete, includes items 10 and 11 ....................................... 1 A B 21880 50186 Form # 46445 DESCRIPTION QTY SERIAL NUMBER BOLT - hex head, 1/2 NC x 2-3/4 inch NUT - lock, smooth flange, 1/2 NC distorted thread Issue 12/05 48 HEADER DECALS & REFLECTORS 4 2A 1 1A 2 5 4 5A 3A 3 6A 6 7 10 9 8 13 11 12 Form # 46445 Issue 12/05 49 HEADER DECALS & REFLECTORS 14 16 14A 16A 15 15A 18 17 19 21 REF PART NUMBER 1 1A 2 2A 3 3A 4 5 5A 6 6A 7 8 9 113482 32009 113480 42122 113483 44611 113485 113492 23296 113494 43696 30316 36651 25929 23164 23163 23165 24777 115145 115146 115147 129260 129261 113488 49173 113489 49172 113491 49152 113490 49171 43843 119015 158977 129313 10 11 12 13 14 14A 15 15A 16 16A 17 17A 18 19 20 21 Form # 46445 DESCRIPTION 17A 20 QTY DECAL – General Hazard (non verbal) DECAL – General Caution (text version) DECAL – Reel Hazard (non verbal) DECAL – Reel Hazard (text version) DECAL – Header Hazard (non verbal) DECAL – Header Hazard (text version) DECAL – Shield Opener DECAL – Lift Here (non verbal) DECAL – Lift Here (text version) DECAL – Draper Adjustment (non verbal) DECAL – Draper Adjustment (text version) DECAL - DANGER: Rotating Driveline DECAL - DANGER: Shield Missing DECAL - 5 Hour Grease, Sickle Head ........................................................................ DECAL - 25 Hour Grease, Sickle Head ...................................................................... DECAL - 10 Hour Grease DECAL - 50 Hour Grease DECAL - Driveline Grease REFLECTOR – Day-Glow Orange REFLECTOR – Amber REFLECTOR - Red DECAL – Transport Hazard DECAL – Transport Safety DECAL – Wheel Positions, R/H Transport (non verbal) DECAL – Wheel Positions, R/H Transport (text version) DECAL – Wheel Positions, L/H Transport (non verbal) DECAL – Wheel Positions, L/H Transport (text version) DECAL – R/H axle, Transport Position (non verbal) DECAL – R/H axle, Transport Position (text version) DECAL – Gauge Wheel Positions (non verbal) DECAL – Gauge Wheel Positions (text version) REFLECTOR – Slow Moving Vehicle, Transport DECAL – 963 Header Stand DECAL – DANGER: Rotating driveline DECAL – IMPORTANT: Guards SERIAL NUMBER -124499 124500- Issue 12/05 50 PRODUCT IDENTIFICATION DECALS 31 32 33 34 49433 49434 102533 102532 49482 102534 119029 DECAL - L/H Rainbow with MacDon ............................................................ 1 DECAL - R/H Rainbow with MacDon ........................................................... 1 DECAL - L/H Rainbow with MacDon ............................................................ 1 DECAL - R/H Rainbow with MacDon ........................................................... 1 DECAL - 962 ................................................................................................ 2 DECAL - 962 Harvest Header ...................................................................... 2 DECAL – 963 Harvest Header ..................................................................... 2 -115999 -115999 116000116000-115999 116000- PAINT 23951 23955 135148 25991 32879 23957 Form # 46445 PAINT - black, spray can (25-35 Gloss Level) ............................................... PAINT- black, 1 litre (25-35 Gloss Level) ....................................................... PAINT – black, spray can (55-65 Gloss Level) (was 25990) .......................... PAINT – black, 1 litre (55-65 Gloss Level) ..................................................... PAINT - white spray can PAINT- white, 1 litre -124499 -124499 124500124500- Issue 12/05 51 NUMERICAL LIST PART NO. 1246 2149 2149 2149 2149 4231 4453 4454 5512 5512 7900 7900 7900 7909 7910 7910 7920 8640 8640 8640 11142 11529 13125 13125 13125 13747 15903 15903 16235 16266 16539 16539 16568 16568 16652 16661 16661 18600 18600 18601 18609 18609 18624 18624 18629 18648 18648 18648 18648 Form # 46445 PAGE 45 9 11 23 43 39 39 39 37 39 25 37 39 39 25 39 39 9 11 25 13 39 5 35 37 5 31 33 25 5 3 35 9 11 23 3 33 31 33 39 35 39 31 33 25 9 25 31 33 PART NO. 18648 18648 18667 18671 18671 18671 18704 18704 18738 18738 19411 19411 19681 19809 19958 20117 20535 20535 21010 21062 21153 21194 21301 21376 21402 21494 21494 21495 21495 21540 21545 21719 21719 21746 21763 21763 21806 21806 21855 21855 21855 21855 21855 21856 21856 21857 21857 21857 21858 PAGE 37 39 11 29 35 39 31 33 9 11 31 33 25 25 25 25 31 33 29 23 39 15 29 37 35 9 11 9 11 37 25 37 39 7 11 35 31 33 7 9 11 31 33 9 11 7 9 11 9 PART NO. 21858 21859 21862 21876 21876 21876 21934 21936 21936 22070 22072 23064 23163 23164 23165 23296 23951 23955 23957 24137 24750 24777 24779 25059 25059 25929 25991 26446 26671 26847 26848 27160 29168 29168 29934 30282 30282 30282 30282 30283 30283 30316 30375 30375 30442 30461 30516 30517 30520 PAGE 11 43 13 31 33 45 13 13 45 25 23 15 49 49 49 49 50 50 50 43 35 49 47 3 13 49 50 25 9 25 25 29 9 11 9 9 11 31 33 9 11 49 9 11 45 35 37 37 37 PART NO. 30521 30542 30542 30550 30553 30558 30558 30602 30602 30603 30603 30622 30661 30669 30696 30710 30753 30753 30753 30758 30827 30852 30857 30991 31061 31062 32009 32116 32116 32202 32225 32225 32225 32225 32225 32416 32800 32879 32891 32892 32893 33003 33010 33265 33955 34390 34390 34391 35694 PAGE 37 3 9 23 11 7 43 13 45 13 45 47 43 15 15 35 31 33 35 37 37 15 7 37 35 3 49 9 11 29 7 9 11 25 31 11 47 50 3 3 3 25 25 25 15 15 17 15 29 Issue 12/05 52 NUMERICAL LIST PART NO. 35694 35694 36651 36849 36849 36849 37167 37167 37167 37336 37345 37345 37367 37442 37442 37797 37830 37851 37866 37869 37881 37881 37885 37912 37919 37930 37948 38688 38740 38741 38894 40008 40110 40245 40701 40702 40702 42122 43011 43011 43077 43078 43101 43102 43106 43109 43145 43195 43219 Form # 46445 PAGE 35 39 49 9 9 11 7 9 11 25 9 11 3 35 39 9 11 25 25 25 11 31 25 23 25 15 25 43 3 3 13 23 29 45 11 31 33 49 9 11 15 15 3 3 29 29 29 41 23 PART NO. 43219 43261 43286 43301 43320 43326 43464 43469 43513 43517 43521 43523 43530 43542 43556 43558 43581 43597 43612 43612 43615 43624 43626 43626 43626 43629 43629 43630 43633 43633 43633 43648 43661 43661 43664 43665 43666 43667 43671 43672 43706 43707 43711 43711 43768 43770 43777 43779 43802 PAGE 25 3 45 45 23 25 25 21 23 23 23 23 23 23 23 23 21 9 9 9 7 7 9 11 45 9 11 9 5 37 39 5 9 11 9 11 11 7 7 7 47 47 3 35 7 45 45 23 9 PART NO. 43802 43803 43803 43826 43828 43838 43842 43843 43848 43848 43853 43860 43860 43870 43870 43887 43887 43895 43896 43951 43965 43975 43977 43980 43980 43982 44210 44210 44210 44210 44611 45153 47154 47167 47832 47876 49000 49000 49007 49008 49008 49056 49060 49060 49063 49063 49065 49065 49072 PAGE 11 31 33 35 35 35 35 49 31 33 9 31 33 31 33 31 33 31 31 35 13 35 35 31 33 35 7 31 33 43 49 9 25 25 15 3 31 33 31 31 33 23 35 39 35 39 35 39 39 PART NO. 49073 49075 49076 49080 49081 49087 49102 49109 49109 49121 49135 49146 49152 49154 49157 49169 49171 49172 49173 49209 49227 49227 49232 49306 49342 49433 49434 49459 49460 49461 49465 49468 49470 49476 49482 49486 49487 49488 49489 49526 49629 49633 49653 49654 49660 49661 49671 50022 50022 PAGE 39 21 3 25 25 25 35 9 11 37 37 37 49 37 37 21 49 49 49 23 31 33 11 43 3 50 50 29 41 41 41 29 29 29 50 21 21 21 21 23 25 29 37 37 3 3 15 7 9 Issue 12/05 53 NUMERICAL LIST PART NO. 50022 50082 50082 50082 50083 50103 50103 50104 50193 50212 50228 52031 100039 100042 100050 100102 100108 100262 100265 100266 100267 100268 100322 100323 100399 100500 100501 100502 100528 100532 100532 100549 100554 100556 100558 100561 100655 100692 100706 100707 100708 100709 100710 100712 100714 100715 100716 100717 100718 Form # 46445 PAGE 11 7 9 11 45 7 43 7 3 39 15 15 13 13 13 23 23 23 21 21 21 21 23 23 3 15 15 15 9 15 19 3 13 13 13 13 13 47 19 19 19 19 19 19 19 19 19 19 19 PART NO. 100719 100720 100721 100722 100723 100726 100730 100737 100765 100766 101019 101255 101292 101332 101334 101334 101335 101335 101336 101371 101644 101648 101667 101669 101674 101696 101718 101777 101778 101779 101786 101787 101794 101916 101917 101919 102176 102186 102509 102532 102533 102534 102629 102630 102653 102836 102876 103096 103188 PAGE 19 19 19 19 19 19 13 13 3 3 3 23 25 23 35 39 35 39 21 21 23 23 23 23 21 23 21 21 21 21 21 21 13 7 7 7 7 39 3 50 50 50 19 19 11 13 15 19 23 PART NO. 103217 103239 103240 103330 103330 103366 103392 103392 103495 103495 103497 103542 103554 103565 103580 103605 103607 103685 103705 103712 103738 103819 103820 103829 108222 113024 113152 113153 113222 113229 113232 113429 113471 113473 113474 113475 113480 113482 113483 113485 113488 113489 113490 113491 113492 113494 113511 113518 113519 PAGE 35 3 3 9 11 25 31 33 21 21 25 21 13 19 11 13 13 7 15 25 43 25 11 25 13 43 19 19 15 15 15 23 3 3 3 3 49 49 49 49 49 49 49 49 49 49 3 35 35 PART NO. 113520 113523 113524 113579 113580 113586 113587 113629 113631 113633 113639 113659 113661 113665 113666 113667 113682 113698 113797 113804 113835 113867 113867 113937 113938 113962 113983 114006 114011 114027 114109 114110 114110 114120 114120 114127 114141 114141 114142 114142 114143 114143 114145 114195 114229 114229 114230 114230 114234 PAGE 35 35 35 35 35 15 15 43 43 43 43 43 43 43 43 43 43 15 13 13 11 31 33 15 21 23 43 13 35 3 15 31 33 31 33 3 31 33 31 33 31 33 47 7 31 33 31 33 23 Issue 12/05 54 NUMERICAL LIST PART NO. 114262 114319 115145 115146 115147 115321 115670 116007 116009 116010 116032 116034 116035 116039 116040 116059 116062 118084 118131 118157 118157 118157 118157 118162 118344 118345 118474 118475 119009 119015 119020 119023 119029 119047 119049 119050 119051 119052 121003 121004 121008 121009 121028 121028 121029 121031 121032 121032 121033 Form # 46445 PAGE 25 23 49 49 49 15 15 11 11 11 7 7 3 13 13 25 35 7 11 9 11 31 33 15 15 15 11 15 5 49 3 3 50 13 13 47 47 47 37 37 21 21 31 33 25 25 31 33 33 PART NO. 121034 123314 123314 123314 123314 129000 129002 129006 129010 129024 129026 129029 129030 129043 129159 129160 129162 129221 129260 129261 129313 129329 129361 129433 129508 129524 129525 129525 129574 129857 129858 135148 135234 135333 135356 135418 135419 135422 137035 139003 153971 153977 158172 158253 158253 158516 158516 158680 158681 PAGE 45 9 11 23 43 17 17 17 17 17 17 17 17 17 3 3 3 3 49 49 49 15 15 15 3 11 9 11 23 21 21 50 7 3 11 7 7 7 29 19 7 7 7 31 33 15 17 15 15 PART NO. 158977 B 2823 B 2825 B 2825 B 2826 B 2826 B 2827 B 2827 B 4577 B 4577 C 1359 PAGE 49 31 31 33 31 33 31 33 31 33 41 PART NO. PAGE Issue 12/05 55 Model 962/963 Harvest Header SUGGESTED STOCKING LIST P.C. REF PART NUMBER DESCRIPTION SUGGESTED QTY. 2 UNITS 5 UNITS MAIN FRAME, LIGHTS & ATTACHMENTS - Parts Catalog Pg 3 9 135333 PIN - clevis 10 50193 PIN - lynch 1 1 2 2 REEL LIFT & REEL DRIVE HYDRAULICS - Parts Catalog Pg 9 7 118157 SEAL KIT - double acting cylinder 14 21495 SEAL KIT - single acting cylinder 28 123314 SEAL KIT - hydraulic motor 1 1 1 2 2 1 36' REEL LIFT HYDRAULICS - Parts Catalog Pg 11 4 113835 * SEAL KIT - for center cylinder 1 1 DRIVE SHAFT ASSEMBLY - Parts Catalog Pg 13 3 30602 FLANGE - bearing 4 30603 FLANGE - bearing, with lube fitting 5 21936 BEARING - ball, with lock collar 11 114006 z BELT - sickle drive 108222 S BELT - sickle drive 14 11142 KEY - Woodruff, SAE #C 1 1 1 1 1 1 2 2 2 3 3 2 SICKLE & DRIVE - Parts Catalog Pg 15 3 113698 ARM - output 4 113229 PIN - sickle head 7 100500 BEARING - needle 8 113222 SEAL - sickle head 9 102876 BAR - reinforcing 10 129361 SICKLE – fine, less head: L/H 11 34390 SECTION – fine, sickle, top-serrated 12 34391 SECTION - sickle, half 13 43077 * SICKLE – fine, R/H, 30' 43078 * SICKLE – fine, R/H, 36' 14 30696 SCREW - sickle section 15 49671 SCREW - sickle head & splice pl. 16 30669 NUT - sickle 17 33955 BAR - splice 18 118345 SICKLE GUARD - left end 19 23064 SICKLE GUARD 20 118162 GUIDE - sickle, hold-down 21 30852 SCREW - sickle head 24 129329 BAR – reinforcing 25 115321 HEAD ASSEMBLY - sickle 1 2 1 1 50 1 50 2 1 1 50 15 50 1 3 10 10 15 1 2 3 4 3 3 200 3 200 8 3 3 200 60 200 1 10 100 40 60 2 4 ORDER QTY UNIT PRICE EXT. PRICE z - Windrower and following Combines: John Deere, Case, Agco, New Holland S - Lexion Combine only * - Order to suit header sizes sold. Continued next page... Form # 46445 Issue 12/05 56 Model 962/963 Harvest Header SUGGESTED STOCKING LIST P.C. REF PART NUMBER DESCRIPTION SUGGESTED QTY. 2 UNITS 5 UNITS SICKLE DRIVE BOX - Parts Catalog Pg 19 100532 DRIVE - sickle, complete 1 100706 YOKE - output 2 100707 SEAL - oil, output shaft 3 100708 BUSHING - bronze 5 100726 BUSHING - steel 8 100710 SHAFT - input 10 100712 O-RING 11 102630 SEAL - oil, input shaft 12 100714 BEARING ASS'Y - cup & cone 16 100717 BEARING ASS'Y - cup & cone 18 100719 CAP - dust 20 100720 BEARING ASS'Y - cup & cone 21 100721 PIVOT 22 100722 RING - retaining, internal 23 100723 BUSHING - bronze 0 0 2 1 1 0 1 1 1 1 1 2 0 2 2 1 1 4 2 2 1 2 2 2 2 2 4 1 4 4 DRAPERS & CARRIER DECKS - Parts Catalog Pg 21 6 103495 PLATE - top guide 25 100265 * DRAPER - left side, 30 ft. header 100266 * DRAPER - right side, 30 ft. header 100267 * DRAPER - left side, 36 ft. header 100268 * DRAPER - right side, 36 ft. header 49169 DRAPER - extension piece 26 43469 SLAT - connector kit 0 0 0 0 0 1 2 1 1 1 1 1 2 3 DRAPER ROLLERS - Parts Catalog Pg 23 5 40008 WASHER - flat 6 30550 BEARING - ball, drive roller 7 101648 SUPPORT - drive roller 12 21062 BEARING - ball, idler roller 13 43523 WASHER - flat 1 2 1 2 1 2 6 2 4 2 BAT REEL - Parts Catalog Pg 29 6 35694 BUSHING - reel support 9 43145 ARM - reel 3 1 5 3 TRANSPORT OPTION - Parts Catalog Pg 35 & 37 10 43826 * PIN - L 3 43633 * PIN - L, with roll pin 21 49146 * BAR - locking 0 1 1 1 2 2 DRIVELINE for 960 Combine Adapter, 9000 Tractor & 9030 Adapters - Parts Catalog Pg 47 2 114145 CROSS & BEARING KIT 12 30622 CROSS & BEARING KIT 1 1 2 2 PAINT - Parts Catalog Pg 50 25991 PAINT - black, 1 litre 23957 PAINT - white, 1 litre 1 1 1 1 ORDER QTY UNIT PRICE EXT. PRICE * - Order to suit header sizes and types sold. Form # 46445 Issue 12/05
© Copyright 2026 Paperzz