©Kondinin Group Reproduction in whole or part is not permitted without permission. research report: telehandlers FreecalL 1800 677 761 With hundreds of models on the market, telehandlers are suited to an array of on-farm applications. Kondinin Group engineers Josh Giumelli and Ben White sifted through the huge range of specifications, options and attachments available to make selecting a telehandler easier. Josh Giumelli Handy loaders reach new heights Ben White kondinin group [email protected] [email protected] At a glance Telehandlers are becoming increasingly popular for on-farm jobs like stacking hay or shifting fertilisers and grains. Some machines are fitted with three-point linkage, power take-off and rear-mounted remote hydraulics. Telehandlers are more suited to elevating heavy loads than front-end loaders. Higher lift heights and loads are possible using a telehandler than a loader. Kondinin Group members reported cooling system performance as a major issue when moving hay. Telehandlers have proved their worth on many farms across Australia as the ideal solution to handling materials more easily. The telescopic, far-reaching boom and torque converter, shuttle-shift transmissions make telehandlers far more suited to a range of loader work than tractors equipped with front-end loaders. High-lifting reach and load capacity make telehandlers the ideal choice for carting, loading and stacking hay, while the range of bucket sizes available mean this machine is an ideal choice for handling grain, fertiliser or even soil. Anybody who has handled a one-tonne bulker bag with a telehandler will appreciate its versatility compared with a tractor loader. Telehandlers are a favourite Farmers who have recently bought a telehandler liken it to the introduction of all-terrain vehicles to their farming operations, wondering how they got by without this equipment. With some models offering hydraulic remotes, three-point linkage and power take-off options, suitably equipped telehandlers can, in some cases, replace both a loader and a tractor with a single machine. 18 Farming Ahead May 2008 No. 196 www.farmingahead.com.au The large range of models means there is a telehandler available with specifications suited to most scales of operation. But as with most farm machinery, versatility comes at a price, with the cheapest telehandler starting at $86,900. Any model equipped with three-point linkage will cost more than $100,000. Most farm work can be performed comfortably by a telehandler with a single-stage telescopic boom and a six-metre lift height. Larger lift heights and capacities are more expensive, as higher specification machines are fitted with dual-stage booms and hydraulic stabilising feet. What about a ticket? Telehandlers fall into the category of nonslewing cranes, so it is generally accepted they can be operated at a lift capacity of 3t up to 6m high without a crane or forklift ticket. But rules vary across Australia and it is understood legislation is possibly being reviewed. ©Kondinin Group Reproduction in whole or part is not permitted without permission. research report: telehandlers FreecalL 1800 677 761 Kondinin Group members identified overheating as one of the main reliability issues when operating a telehandler on-farm. Keeping cool Many machines are designed for the construction industry where they operate in cleaner environments than that of farms. Photos: Ben White and Josh Giumelli Kondinin Group strongly recommends all operators receive adequate training and induction. Check with relevant State workcover bodies for information. Blown away: If working with straw or feed, reversing fans ensure straw build-up can be blown from fan intake screens. Only some manufacturers offer these as a standard feature while others have opted for hay hoods (left) to reduce air velocity at the fan intake. Reversing fans are essential if operating telehandlers in dusty conditions or with hay or feed, as they can blow accumulated chaff and dust out of the radiator. Consult the charts Manitou offers reversing fans as standard, while they are optional on the JCB telehandler. When buying a telehandler, it pays to examine a load chart (below) which fully raised, in its most vertical position, as this affects machine stability the least. indicates the maximum safe load capacity at various heights and forward reach distances from the machine. Load at maximum reach refers to the boom in the lowered position but fully extended forward. This load is usually relatively low because the boom acts as lever, drastically reducing the telehandler’s stability. Using stabiliser feet (if fitted) increases maximum loads due to increased machine stability. Managing the load Load management systems (LMS) fitted to telehandlers use boom height and angle sensors, load transducers and some complex electronics to control safety when operating a telehandler. LMS — not to be confused with load moment indicators (LMIs) which determine if the telehandler is likely to tip forward by simply measuring the load on the rear axle — actively manage the operating envelope of the boom and load on the boom. LMS units will display the load on the carriage, the maximum extension permissible with this load and restrict operation of the boom to within its predetermined safe limits, thereby preventing tipover or structural damage to the machine. Maximum rated load is the heaviest load a telehandler can lift. It is achieved with the boom in a lowered, unextended position. Maximum load at maximum height occurs with the boom Safe loads 50º 40º 60º 61.5º 6,90 30º For general work, only frontwheel steering mode is usually used. All-wheel-steering is used for tighter turns where the front wheels and rear wheels steer in opposite directions. Crab steer is not used as often but is handy for slewing a load or aligning loads to either side where there is limited room to manoeuvre. 10º 2500kg 2000kg 1600kg 130x0kg Three steering modes are available: frontwheel-steer; all-wheel-steer; and crab-steer (see Figure 1, page 20). 20º 1150kg Steering for tight turns Telehandlers are all equipped with four-wheeldrive and four-wheel-steering. 3000kg A soon-to-be-released Australian standard — AS1418.19 — specifies LMS requirements for manufacturers, so if buying an LMS with the telehandler, ensure it meets the standard. 3500kg Other options to prevent hay build-up and overheating include air intake hoods (on JLG telehandlers) or removable straw screens (used on Merlo units) or anti-clog radiators (Genie units). 0º –4º 0m 0.5m 3.90 3.55 2.55 1.70 1.23 2.05 1.45 0m Note the extension of the graph below the horizontal ground line. This means the boom has a negative fully lowered position, which is essential when attempting to dig below ground level. Extending the boom forward achieves deeper levels. Source: Manitou. Farming Ahead May 2008 No. 196 www.farmingahead.com.au 19 ©Kondinin Group Reproduction in whole or part is not permitted without permission. research report: telehandlers FreecalL 1800 677 761 Buying secondhand Farmers interested in sourcing a secondhand telehandler need to consider their purchase carefully as a cheaper price will be longforgotten if the machine gives trouble later. Inspect all pivot pins, especially the crowd ram and pins, as any significant wear indicates the telehandler has worked long hours or the owner was stingy with the grease gun. Badly worn pins can be replaced but bores in poor shape could require expensive in-place line-boring to correct. Ensure the engine starts naturally and runs healthily with a lack of smoke. Pay particular attention to the cooling system and note any signs of engine overheating such as paint discolouration. Telehandlers are particularly susceptible to cooling problems when used on-farm. Inspect all axle pivots, steering king pins and universal joints on the inside of the wheels. Components on the front axle are more likely to suffer wear due to increased load. Check the condition of driveshafts. Load management systems: The LMS fitted to telehandlers use boom height and angle sensors, load transducers and some complex electronics to control safety when operating a telehandler. What is happening in the market While Caterpillar has ceased production of telehandlers, the company has recently signed a deal with manufacturer JLG to produce a range of Caterpillar-engined telehandlers. These machines will differ from the JLG telehandler range but it is understood at least one model will be common between Cat and JLG. At the time of print no new Caterpillar models were available for review. John Deere no longer produces telehandlers. See pages 26–37 for reviews of telehandlers inspected by Kondinin Group. For a full list of machine specifications see Table 1 (pages 22–25). Figure 1 Steering modes Auto-aligning three-mode-steer A poor hydraulic system will cost thousands of dollars to correct, possibly more than a tired engine. Check the oil colour and level and if possible determine how often the system has been maintained. Test the speed of hydraulic functions, as this indicates the condition of the pump. Raising the boom at full engine speed and no load should take 5–7 seconds, depending on hydraulic flow rates. All-wheel-steer Do not neglect the air-conditioning system. Due to the small cabin and large glass surface area, cabins heat quickly. While windows can be opened, dust fills the cabin quickly in most farm conditions. Kondinin Group recommends having a working air-conditioning unit on all secondhand and new telehandlers. Source: JCB. 20 Farming Ahead May 2008 No. 196 www.farmingahead.com.au Front-wheel-steer Crab-steer AXIAL - THE NEW STANDARD FOR GRASS WEED CONTROL IN WHEAT AND BARLEY. A new generation post-emergent grass herbicide is here. AXIAL® sets new standards in managing annual ryegrass, wild oats and phalaris in both wheat and barley. A new chemistry that combines robust weed control with flexibility and excellent crop safety, the results have to be seen to be believed. Don’t let the benefits pass you by. For further information, please contact the Syngenta Technical Product Advice Line on 1800 067 108 or visit www.syngenta.com.au ® Registered trademark of a Syngenta Group Company ABN 33 002 933 717. RENARD SYN5819 AD07/058 ©Kondinin Group Reproduction in whole or part is not permitted without permission. research report: telehandlers FreecalL 1800 677 761 Table 1 Telehandler specifications Model Maximum load (kg) Load at maximum height (kg) Load at maximum reach (kg) Maximum lift height (m) Maximum reach (m) Stabilisers Weight (kg) Speed (max) (km/h) Transmission 2200 2200 1000 5.3 3.0 7 4560 25 Hydrostatic, 2-speed Bobcat T2550 T2556 2500 2500 1100 5.6 3.1 7 4820 30 Hydrostatic, 2-speed T2566 2500 2500 900 6.5 4.1 7 5350 30 Hydrostatic, 2-speed T3571 3500 3000 1350 7.1 4.1 7 6910 30 Hydrostatic, 2-speed T3571L 3500 3000 1350 7.1 4.1 7 6940 30 Hydrostatic, 2-speed T35100 3500 2000 600 10.0 6.4 7 7400 30 Hydrostatic, 2-speed T35100L 3500 2000 600 10.0 6.4 7 7420 30 Hydrostatic, 2-speed T35100SL 3500 3000 1000 10.2 6.5 3 7890 30 Hydrostatic, 2-speed T35120L 3500 2300 400 11.6 8.1 7 7770 30 Hydrostatic, 2-speed T35120SL 3500 3200 1200 11.9 8.1 3 8240 30 Hydrostatic, 2-speed T40140 4000 4000 1300 13.6 9.8 3 10,000 30 Hydrostatic, 2-speed T40170 4000 2500 560 17.2 13.7 3 10,970 30 Hydrostatic, 2-speed 6.28 2800 2800 1300 6.2 3.2 7 5500 40 Hydrostatic 7.42 4200 3000 1700 7.8 4.2 7 7900 32 Hydrostatic Faresin 9.30 3000 2000 1000 9.5 5.9 7 8230 32 Hydrostatic 14.42 4200 3000 500 14.0 9.5 3 11,400 32 Hydrostatic 17.40 4000 2000 200 17.0 12.8 3 11,900 32 Hydrostatic 2500 1250 800 5.8 3.4 7 5120 24 Hydrostatic Genie GTH-2506 GTH-3007 1 3000 2500 800 7.0 3.8 7 6000 24 Hydrostatic GTH-4010 4000 3000 2000 9.8 6.1 3 10,260 30 Hydrostatic GTH-4013 4000 3000 1250 13.0 9.1 3 10,880 35 Hydrostatic GTH-4017 4000 2500 600 16.7 12.7 3 12,860 35 Hydrostatic GTH-4514 4500 3500 1250 13.7 9.3 3 11,400 35 Hydrostatic GAL-737 3700 2500 1300 7.0 3.8 7 7900 40 Torque converter, powershift JCB 520–40 Agri 2000 2000 1000 4.0 2.6 7 4400 20 Hydrostatic 524–50 Agri 2400 2400 1250 5.3 2.9 7 5500 29 Hydrostatic 526–56 Agri 2600 2600 1000 5.8 3.0 7 5845 32–40 Synchro-powershift, 4-speed 527–55 Agri 2700 2700 1250 5.7 3.3 7 5650 29 Hydrostatic 531–70 Agri 2, 3 3100 2400 1250 7.0 3.7 7 6900 32 Powershift, 4-speed 535–95 Super 3500 1600 550 9.5 6.5 7 7820 32 Powershift, 6-speed 536–60 Agri 2, 3 3600 3600 1500 6.2 3.3 7 7000 40 Powershift, 4-speed 536–70 Agri 2, 3, 4 3600 2500 1350 7.0 3.7 7 7600 32 Powershift, 4-speed 541–70 Agri 2, 3, 4 4100 2500 1500 7.0 3.7 7 7600 32 Powershift, 4-speed Compact 266 Lo-Pro 2600 2200 1000 5.8 3.2 7 6300 32 Hydrostatic, 2-speed Compact 266 2600 2200 1000 5.8 3.2 7 6300 32 Hydrostatic, 2-speed JLG Compact 307 3000 2600 1350 6.9 3.9 7 7500 32 Hydrostatic, 2-speed 3509PS 3500 3500 1000 9.0 5.2 7 8600 35 Powershift, 4-speed 4 3513PS 5 3500 3500 1000 13.0 9.2 3 11,000 35 Powershift, 4-speed 4 * Prices are a guide only (prices quoted include goods and services tax). 1. Agri version is an extra $2750 with anti-clog radiator, air filter, pre-cleaner, canvas seat, Australian-fitted air-conditioning, front and rear drawbar. 2. Available as Agri Plus specification with 97kW intercooled engine and optional variflo hydraulics. 3. Available as Agri Super specification with 97kW intercooled engine, variflo hydraulics and 6-speed powershift transmission. 4. Available as Agri Xtra specification with 97kW intercooled engine, variflo hydraulics, service package and 6-speed powershift transmission. 5. Optional three-point linkage and PTO ($10,725). 22 Farming Ahead May 2008 No. 196 www.farmingahead.com.au ©Kondinin Group Reproduction in whole or part is not permitted without permission. research report: telehandlers FreecalL 1800 677 761 Engine Power (kW) Threepoint linkage PTO (rpm) Remotes Brakes Country of origin Price* Kubota V3300-DI turbo, 3.3L, 4cyl 56 7 7 7 Mechanical, front axle Belgium Contact dealer Perkins 1104C-44T turbo, 4.4L, 4cyl 75 7 7 7 Mechanical both axles Belgium $96,800 Perkins 1104C-44T turbo, 4.4L, 4cyl 76 7 7 7 Mechanical both axles Belgium $99,400 7 7 7 Mechanical both axles Belgium $108,400 Belgium $109,950 Belgium $116,850 Perkins 1104C-44T turbo, 4.4L, 4cyl 77 Perkins 1104C-44T turbo, 4.4L, 4cyl 78 7 7 7 Mechanical both axles Perkins 1104C-44T turbo, 4.4L, 4cyl 79 7 7 7 Mechanical both axles Perkins 1104C-44T turbo, 4.4L, 4cyl 80 7 7 7 Mechanical both axles Belgium $118,600 Perkins 1104C-44T turbo, 4.4L, 4cyl 81 7 7 7 Mechanical both axles Belgium $123,550 Perkins 1104C-44T turbo, 4.4L, 4cyl 82 7 7 7 Mechanical both axles Belgium $123,350 Perkins 1104C-44T turbo, 4.4L, 4cyl 83 7 7 7 Mechanical both axles Belgium $128,200 Perkins 1104C-44T turbo, 4.4L, 4cyl 84 7 7 7 Mechanical both axles Belgium $142,800 Perkins 1104C-44T turbo, 4.4L, 4cyl 85 7 7 7 Mechanical both axles Belgium $149,550 Deutz 4L, 4cyl, turbo 75 Optional 5 Optional 5 Optional Oil bath multi-disc brakes Italy $114,700 Deutz 4L, 4cyl, turbo 75 7 7 Optional Oil bath multi-disc brakes Italy $116,300 Deutz 4L, 4cyl, turbo 75 7 7 Optional Oil bath multi-disc brakes Italy $114,450 Deutz 4L, 4cyl, turbo 75 7 7 Optional Oil bath multi-disc brakes Italy $132,950 Deutz 4L, 4cyl, turbo 75 7 7 Optional Oil bath multi-disc brakes Italy $141,150 Deutz F4M 2011 47 7 7 7 Multi-disc, oil-immersed brakes Italy $86,900 Deutz turbo diesel 60 7 7 7 Multi-disc, oil-immersed brakes Italy $99,000 Deutz turbo diesel 60 7 7 7 Multi-disc, oil-immersed brakes Italy $121,000 Cummins turbo 74 7 7 7 Multi-disc, oil-immersed brakes Italy $136,400 Perkins turbo diesel 74 7 7 7 Multi-disc, oil-immersed brakes Italy $157,300 Perkins turbo diesel 74 7 7 7 Multi-disc, oil-immersed brakes Italy $146,300 Deutz turbo diesel 74 3000kg 540 3 Multi-disc, oil-immersed brakes Italy $134,200 JCB naturally aspirated, 4.4L, 4cyl 37 7 7 7 Multi-disc, oil-immersed on both axles UK $97,500 JCB naturally aspirated, 4.4L, 4cyl 63 7 7 7 Multi-disc, oil-immersed on both axles UK $100,350 JCB 4.4L, 4cyl, turbo 74 7 7 7 Multi-disc, oil-immersed on both axles UK $91,950 JCB naturally aspirated, 4.4L, 4cyl 63 7 7 7 Multi-disc, oil-immersed on both axles UK $106,050 JCB 4.4L, 4cyl, turbo 74 7 7 7 Multi-disc, oil-immersed on both axles UK $119,300 JCB 4.4L, 4cyl, turbo, intercooled 97 7 7 7 Multi-disc, oil-immersed on both axles UK $148,000 JCB 4.4L, 4cyl, turbo 74 7 7 7 Multi-disc, oil-immersed on both axles UK Contact dealer JCB 4.4L, 4cyl, turbo 74 7 7 7 Multi-disc, oil-immersed on both axles UK Contact dealer JCB 4.4L, 4cyl, turbo 74 7 7 7 Multi-disc, oil-immersed on both axles UK $132,200 Deutz 4L, 4cyl, turbo 75 7 7 Optional Multi-disc, oil-immersed brakes Belgium $102,150 Deutz 4L, 4cyl, turbo 75 7 7 Optional Multi-disc, oil-immersed brakes Belgium Contact dealer Deutz 4L, 4cyl, turbo 75 7 7 Optional Multi-disc, oil-immersed brakes Belgium $104,400 Perkins 4.4L, 4cyl, turbo 75 7 7 7 Multi-disc, oil-immersed brakes Belgium $120,850 Perkins 4.4L, 4cyl, turbo 75 7 7 7 Multi-disc, oil-immersed brakes Belgium $135,050 Continued next page. Farming Ahead May 2008 No. 196 www.farmingahead.com.au 23 w ©Kondinin Group Reproduction in whole or part is not permitted without permission. research report: telehandlers FreecalL 1800 677 761 Table 1 Telehandler specifications Model Maximum load (kg) Load at maximum height (kg) Load at maximum reach (kg) Maximum lift height (m) Maximum reach (m) Stabilisers Weight (kg) Speed (max) (km/h) Transmission JLG (continued) 4009PS 4000 4000 1200 9.0 5.2 7 9200 35 Powershift, 4-speed 4013PS 4000 4000 1300 13.0 9.2 3 11,800 35 Powershift, 4-speed 4017PS 4000 3000 700 16.7 12.5 3 12,098 35 Powershift, 4-speed P32.6L a 3200 2600 1300 6.4 3.2 7 5560 40 Hydrostatic P34.7 Plus b, c 3400 3400 1350 7.0 3.6 7 6600 40 Hydrostatic, 2-speed P34.10 Plus a 3400 1200 600 9.7 6.3 7 7250 40 Hydrostatic, 2-speed P37.10 b 3700 1200 600 9.7 6.3 7 7250 40 Hydrostatic, 2-speed P40.7 c 4000 3500 1350 7.0 3.6 7 6600 40 Hydrostatic, 2-speed P36.7 Plus b, d 3600 3600 1350 7.0 3.6 7 6760 40 Hydrostatic, 2-speed P36.10 Plus b, d 3600 3000 600 9.7 6.2 7 7350 40 Hydrostatic, 2-speed P38.10 c, d 3800 3000 600 9.7 6.2 7 7350 40 Hydrostatic, 2-speed P41.7 c, d 4100 4100 1350 7.0 3.6 7 6760 40 Hydrostatic, 2-speed P60.10 d 6000 4000 1500 9.6 5.5 7 9890 40 Hydrostatic P72.10 d 7200 4000 2000 9.6 5.5 7 10,500 40 Hydrostatic M30.6 Classic c 3000 3000 1500 6.0 3.2 7 6550 40 Hydrostatic, 2-speed M30.9 Classic c 3000 2500 600 8.6 5.6 7 6650 40 Hydrostatic, 2-speed 7 5182 25 Hydrostatic, 1-forward 1-reverse 7 5935 30 Powershift, 4-speed Merlo Manitou MLT 523 T 2300 2300 1150 5.0 2.8 MLT 627 TMU 7 2700 2700 1200 5.5 3.3 MLT 731 3100 2500 1000 6.9 4.2 7 6975 35 Powershift, 4-speed MLT 735 120 LSU 3500 2500 1150 6.9 3.9 7 6640 40 Torque converter powershuttle, 4-speed i MLT 741 120 LSU 4100 2500 1300 6.9 3.9 7 7420 40 Torque converter powershuttle, 4-speed i MLT 742 HT LSU 4200 2500 1500 6.8 3.9 7 7600 25 Hydrostatic, 4-forward 2-reverse MLT 742 T 4200 2500 1500 6.9 3.9 7 7585 25 Torque converter powershuttle, 4-speed MLT 845 120 LSU 4500 2000 1250 7.6 4.6 7 8285 25 Converter powershuttle, 4-speed MLT 845 HT LSU 4500 2000 1250 7.6 4.6 7 8870 25 Hydrostatic, 4-forward 2-reverse MVT 628 Turbo 2800 2500 950 6.3 3.5 7 5600 33 Hydrostatic, 2-speed MHT860LT 6000 3500 1800 8.1 4.8 7 10735 32 Hydrostatic, 2-speed MLT1035LTLSU 3500 2000 550 9.6 7.1 7 8100 35 Torque converter powershuttle, 4-speed MLA628 2800 2500 1380 5.1 3.1 7 6730 32 Powershift, 5-speed MT732 3200 2800 1250 6.9 4.2 7 7250 35 Torque converter powershuttle, 4-speed LM435A e 3100 2500 1350 6.8 4.1 7 7265 — Powershuttle, 4-speed LM435A PS f 3100 2500 1350 6.8 4.1 7 7265 — Powershift LM445A f 3000 1500 650 8.9 6.4 7 7455 — Powershuttle, 4-speed LM732 3200 2000 900 7.1 4.1 7 7200 40 Torque converter, powershift, 4-forward, 3-reverse LM740 4000 2500 1350 7.1 4.1 7 7510 40 Torque converter, powershift, 4-forward, 3-reverse LM1133 3300 1500 h 950 h 10.6 7.7 3 8700 40 Torque converter, powershift, 4-forward, 3-reverse LM1060 g 6000 To be announced To be announced 10.0 To be announced 7 To be announced 35 Torque converter, powershift, 4-forward, 3-reverse LM1445 4500 3600 h 1500 h 13.6 9.3 3 11,460 35 Torque converter, powershift, 4-forward, 3-reverse LM1745 4500 3000 h 450 h 16.6 12.5 3 12,300 35 Torque converter, powershift, 4-forward, 3-reverse New Holland * Prices are a guide only (pricess quoted include goods and services tax). A. Available in Plus (40km/h) and Top (40km/h) models with load-sensing hydraulics. B. Available in Top model with 150L/minute load-sensing hydraulics. superceded. G. Specifications for LM1060 are not available. H. With stabilisers. I. Available with a powershift, five-forward and three-reverse gears. Source: Kondinin Group and manufacturers’ specifications. 24 Farming Ahead May 2008 No. 196 www.farmingahead.com.au ©Kondinin Group Reproduction in whole or part is not permitted without permission. research report: telehandlers FreecalL 1800 677 761 Engine Power (kW) Threepoint linkage PTO (rpm) Remotes Brakes Country of origin Price* Perkins 4.4L, 4cyl, turbo 75 7 7 7 Multi-disc, oil-immersed brakes Belgium $125,900 Perkins 4.4L, 4cyl, turbo 75 7 7 7 Multi-disc, oil-immersed brakes Belgium $139,250 Perkins 4.4L, 4cyl, turbo 75 7 7 7 Multi-disc, oil-immersed brakes Belgium $161,700 Deutz naturally aspirated, 4cyl 75 7 Optional k Optional Four wheel dry disc brakes Italy $103,300 Deutz 4cyl, turbo 75 7 Optional k Optional Four wheel dry disc brakes Italy $110,100 Deutz 4cyl, turbo 75 7 Optional k Optional Four wheel dry disc brakes Italy $128,750 Deutz 4cyl, turbo, aftercooled 103 7 Optional k Optional Four wheel dry disc brakes Italy $136,800 Deutz 4cyl, turbo, aftercooled 103 7 Optional k Optional Four wheel dry disc brakes Italy $121,450 Deutz 4cyl, turbo 75 7 Optional k Optional Four wheel dry disc brakes Italy $124,850 Deutz 4cyl, turbo, aftercooled 103 7 Optional k Optional Four wheel dry disc brakes Italy $136,600 Deutz 4cyl, turbo, aftercooled 103 7 Optional k Optional Four wheel dry disc brakes Italy $144,700 Deutz 4cyl, turbo, aftercooled 103 7 Optional k Optional Four wheel dry disc brakes Italy $132,900 Perkins 4cyl, turbo 75 7 Optional k Optional Four wheel dry disc brakes Italy $154,000 Perkins 4cyl, turbo 75 7 Optional k Optional Four wheel dry disc brakes Italy $158,800 Deutz 4cyl, turbo, aftercooled 85 3 (4300kg) 540–1000 e 3 Four wheel dry disc brakes Italy $149,200 Deutz 4cyl, turbo, aftercooled 85 3 (4300kg) 540–1000 e 3 Four wheel dry disc brakes Italy $160,300 7 7 7 Oil bath multi-disc brakes on front axle France $108,500 France $120,050 Perkins 4cyl, 3.3L, turbo 55 Perkins 4cyl, 4.4L, turbo 74 7 7 7 Hydraulically assisted multi-disc on both axles Perkins 4cyl, 4.4L, turbo 74 7 7 7 Hydraulically assisted multi-disc on both axles France $122,10 Perkins 4cyl, 4.4L, turbo 91 7 7 7 Hydraulically assisted multi-disc on both axles France $143,400 Perkins 4cyl, 4.4L, turbo 92 7 7 7 Hydraulically assisted multi-disc on both axles France $149,050 Perkins 4cyl, 4.4L, turbo 74 7 7 7 Hydraulically assisted multi-disc on both axles France $146,750 Perkins 4cyl, 4.4L, turbo 74 7 7 7 Hydraulically assisted multi-disc on both axles France $134,450 Perkins 4cyl, 4.4L, turbo, intercooled 91 7 7 7 Oil bath multi-disc brakes on both axles France $160,100 7 7 7 Oil bath multi-disc brakes on both axles France $188,300 Oil bath multi-disc brakes on front axle Italy $120,350 Perkins 4cyl, 4.4L, turbo 74 Perkins 4cyl, 4.4L, turbo 75 7 7 7 Perkins 4cyl, 4.4L, turbo, intercooled 97 7 7 7 Oil bath multi-disc brakes on both axles Italy $200,500 Perkins 4cyl, 4.4L, turbo 75 7 7 7 Oil bath multi-disc brakes on both axles France $148,300 Perkins 4cyl, 4.4L, turbo 75 7 7 7 Oil bath multi-disc brakes on both axles France $147,600 Perkins 4cyl, 4.4L 62 7 7 7 Oil bath multi-disc brakes on both axles France $113,200 New Holland 4.5L, turbo 71 7 7 7 Oil bath multi-disc brakes on both axles Italy Contact dealer New Holland 4.5L, turbo, intercooled 82 7 7 7 Oil bath multi-disc brakes on both axles Italy Contact dealer New Holland 4.5L, turbo 71 7 7 7 Oil bath multi-disc brakes on both axles Italy Contact dealer New Holland 4TAA 71 Not yet released j Not yet released j Optional Oil bath multi-disc brakes on both axles Italy $121,000 New Holland 4TAAC 88 Not yet released j Not yet released j Optional Oil bath multi-disc brakes on both axles Italy $131,350 New Holland 4TAA 71 7 7 Optional Oil bath multi-disc brakes on both axles Italy Contact dealer New Holland 4TAA 88 7 7 Optional Oil bath multi-disc brakes on both axles Italy Contact dealer New Holland 4TAA 88 7 7 Optional Oil bath multi-disc brakes on both axles Italy $176,450 New Holland 4TAA 88 7 7 Optional Oil bath multi-disc brakes on both axles Italy $198,450 C. Boom suspension as standard. D. Frame-levelling and boom sideshift as standard. E. Mechanically driven PTO. F. The manufacturer has indicated the model will be J. Timing for availability of PTO and three-point linkage to be advised. K. Hydraulically driven PTO. Farming Ahead May 2008 No. 196 www.farmingahead.com.au 25 research reviews telehandlers ©Kondinin Group Reproduction in whole or part is not permitted without permission. FreecalL 1800 677 761 Robust machine: While the Bobcat telehandlers were robust and seemingly well-made, it was evident paint had been applied over rusty or pitted surfaces. bo bc at Cabin: Although the cabin layout was neat and practical, it was light on frills. Power: East–west Perkins diesel engines are fitted to 11 of the 12 telehandlers in the range, developing 75kW of power. Better known for its range of skid-steer loaders, the Belgian-made Bobcat telehandler range comprises 12 models from a rated working load of 2500 kilograms up to 4000kg. While the range is extensive, there are many similar specifications and features across 11 of the models, all using the same Perkins engine, hydrostatic transmission and Spicer axles. The smallest model, the T2550, can use most Bobcat skid-steer loader attachments, which use either manual or hydraulic attachment systems. The compact machine can still hoist 2200kg up to 5.25 metres, making it ideal for work inside hay sheds where manoeuvrability is valued. Maximum load at a maximum forward reach of 3m is 1000kg. The 11 larger machines start with the T2556, with a maximum load of 2500kg at 5.56m, to the T40140 and T40170 models, with maximum loads of 4000kg at 13.6m and 2500kg at 17.4m respectively. The T2556, T2566, T3571, T3571L, T35100, T35100L and T35120L models are not fitted with hydraulic stabiliser legs. The four models up to the T3571L have singlestage telescopic booms instead of dual-stage booms and are more suited to general farm work. Engine The Kubota V3300-DI turbocharged diesel engine fitted to the T2550 develops 56 kilowatts, while the larger Perkins 1104C-44T turbocharged engine on the other 11 models develops 74.5kW. The Kubota engine in the T2550 is mounted north–south in the engine bay in a compact arrangement but oil, fuel and air filters are all 26 Farming Ahead May 2008 No. 196 www.farmingahead.com.au accessed easily. Air is drawn from an opening in the top of the bonnet through a stack of engine, oil and air-conditioning radiators jammed tightly in front of the motor. The Perkins engine is mounted east–west across the engine bay, providing excellent access to the fan belt and accessory drive end of the motor and reasonable filter access. A hydraulically-driven fan cools the radiators by drawing air from an opening in the top of the bonnet. Transmission All models have a dual-speed hydrostatic transmission comprising a variable displacement pump and hydrostatic motor, with a top speed of 25 kilometres per hour (T2550 model) and 30km/h (all other models). Speed ranges can be shifted ‘on-the-go’ and the transmission can also brake the engine hydrostatically. Two driving modes can be selected: direct drive; or soft drive. Direct drive is used for travelling and prioritises the hydraulic output for increased travel speed. Soft drive is used for loader work and delivers more hydraulic power to the motor and torque to the transmission. The 28-cubic centimetre displacement, loadsensing hydraulic pump in the T2550 unit delivers 85 litres per minute at a pressure of 250 bar, while the other 11 models are serviced by a 144L/minute, 265 bar gear pump. Cabin While not overly roomy, the cabin interior is neat and functional. Most controls are located in a large dashboard panel, which features analogue gauges and the longitudinal stability indicator and the telehandlers ©Kondinin Group research reviews Reproduction in whole or part is not permitted without permission. FreecalL 1800 677 761 aggravated moment arrestor display which kicks in when a certain angle is exceeded to prevent damage to the machine. A forward–reverse shuttle is located on the left of the steering wheel, which is also used to select the two transmission speed ranges. The joystick is the only control located to the right of the operator and two toggle switches control crowd and telescope functions. The electronic proportion control provides excellent feathering for loader operations. The quick-attach hydraulic pins are armed from a dash toggle switch and make connecting front attachments simple work. The two-piece front and upper window is well protected from falling objects with a built-in steel guard without compromising visibility. Wipers are fitted to the front and rear windows and a roof wiper is optional. The rear window opens for extra ventilation (airconditioning is optional) and the door opens wide to 90 degrees, allowing easier cabin access. Levelling out: The frame levelling ram operates on the front Spicer axle. Chassis Most of the frame is made from profile-cut steel, with a large, rounded cast counterweight fitted to the rear. While the welding was quality work, Kondinin Group engineers found the paint finish had been applied over rusted or pitted areas. Frame levelling is actuated by a hydraulic ram on the front axle of all ‘L’ designated models. AAVS is an Auto Electrical Company Specializing in HID Lighting and Camera Systems for Agricultural Equipment HID LIGHTING SYSTEMS MOBILE CAMERA SYSTEMS Thinking about a new machine? Assessing the overpriced, under performing HID lighting options? All tractors and headers are fitted with the same type of lights and it is not until you receive the machine and use it that you realize the lighting does not meet your need or expectations. All our lighting systems are custom designed for each individual application. There is a vast difference in appropriate lighting systems for seeding tractors or spraying tractors. Talk to us before ordering new equipment to discuss the best option for your machine. Camera systems for air seeders have been our current focus, however the same concepts incorporating monitoring or reversing systems have unlimited applications in the agricultural industry. These can include reversing systems on heavy trailers and trucks backing up to hoppers, loading and unloading chaser bins, balers, light vehicles, and wireless units for mobile surveillance on top of a silo or auger, eliminating the need to continuously climb up and down. For Professional Advise and Supply of all of your HID Lighting and Camera Systems please do not hesitate to contact Ian Jones on 08 9046 9035 or [email protected] Farming Ahead May 2008 No. 196 www.farmingahead.com.au 27 research reviews telehandlers ©Kondinin Group Reproduction in whole or part is not permitted without permission. FreecalL 1800 677 761 fa r e s i n Engine: The Deutz four-litre, four-cylinder engine is common across the Faresin range. The 6.28 model has the fan at the rear of the engine while in other models it is less-thanideally mounted at the front of the engine. One of the best features on the Faresin models is the optional rear hydraulic remotes across the range and linkage and power take-off on the 6.28 model. A limited range of five Italian-made Faresin telehandlers are imported and distributed by Australian firm, BT equipment. Of these, the 14.42 and 17.40 models use front stabilisers but the 6.28, 7.42 and 9.30 models do not have stabilisers. Front axle hydraulic levelling is optional on all models for additional slope stability of eight degrees on the 6.28 unit and 10 degrees on all other models. Engine Deutz four-litre, four-cylinder, turbocharged engines are used across the five models imported, each with identical power output at 75kW. Transmission All five models use Sauer Danfoss hydrostatic transmissions and continuous electronically controlled speed regulation. Electrically controlled reverse gear engagement and a top speed of 32km/h is standard except on the 6.28 model, which is capable of 40km/h. No sealing: The lack of engine bay sealing in the 6.28 model meant dust ingress could be an issue. Oil filter access also could require removing the lower half of the engine cowl. Hydraulics Just as engine and transmission are common across the range, so too is the hydraulic system, delivering 101L/minute through a gear pump. Kondinin Group engineers did not consider hydraulic control on the Faresins to be as precise as other models operated, with relatively little or no feathering control evident. Rough finish: Kondinin Group engineers saw rough welds and minor paint oxidisation already occurring before the machines even left the distributor’s yard. Boom Literature collected on the Faresin range did not indicate the ability of the boom to lower to a negative angle for digging operations but a wide selection of buckets would indicate these machines were capable of digging if required. But this brand had the largest choice of carriage attachments of any of the telehandlers inspected, including mixing buckets, regular buckets up to 2.5 cubic metres, four-in-one buckets, grabs, jibs, forks and winches. But locking pin mechanisms damaged easily if the joystick-mounted locking pin actuator was engaged accidentally — as occurred during testing. 28 Farming Ahead May 2008 No. 196 www.farmingahead.com.au Cabin Both low-profile (6.28 model) and regular (9.30 and 14.42 models) cabin models were inspected. While forward and boom visibility was clear through the one-piece front windscreen on all models, the 6.28 low-profile cabin had limited side visibility as well as restricted carriage visibility at 0º boom angle (fully lowered boom). But the cabin was noisy on the 6.28 model. Kondinin Group engineers who drove the 6.28 model said the hydrostatic drive noise and rattling panels were annoying and could become unbearable if operating the machine for long periods. Cabin finish was ample for farm use but relatively basic compared with other models in the same price bracket. Service Access to air filters was simple but access to oil and fuel filters was more tricky, requiring the removal of another panel on the side of the engine to provide ample space to remove the oil filter. The oil filling point was buried among a maze of air intake hoses. Notably missing from the range was any form of engine bay sealing, therefore allowing dust to be drawn in over the engine. The fan on the 6.28 unit was ideally located at the rear of the engine where air is arguably cleaner when operating in dusty conditions. Other models had front-mounted fans. Finish There were some messy welds and paint discolouration was already evident on the machines in the distributor’s yard. These are a simple and basic machine and would meet the demands of on-farm requirements — but with a price comparable with better finished machines, they were expensive. Axles The 6.28 unit uses Spicer axles, while larger models use industrial-type axles with integrated epicycloidal, step-down gears with a limited slip front differential. All machines have a ground clearance of 440 millimetres except the 6.28 unit which has 340mm. Simple Now YOU can afford the benefits of RTK Reliable Leica Geosystems understands that every farm is different, so we’re providing a simple, reliable and affordable RTK auto-steer platform that can be tailored to meet your individual needs. With mojoRTK you only pay for the features you want, giving you an open platform solution with options to: • Connect directly to your vehicle’s steering kit • Communicate with 3rd party consoles and bases • Extend baseline range with fixed base setup • Increase satellite coverage with the GLONASS network Affordable • Output positioning data to your other ag equipment Call us on 1800 836 656 or see your local reseller to find out more. Base Station + Console = $16,980 (RRP excluding GST) NOW compatible with John Deere AutoTrac™ Universal www.mojoRTK.com.au 1800 836 656 research reviews telehandlers ©Kondinin Group Reproduction in whole or part is not permitted without permission. FreecalL 1800 677 761 genie Accessible: The engine bay of the GTH-3007 is uncluttered and easily accessible but the radiator air intake is located right behind the front wheel. Dashboard: The dash layout of the Genie is perhaps the simplest of all telehandlers looked at. Disc brakes: The Spicer axle fitted to the front of the GTH-3007 has inboard, oilimmersed disc brakes. The Terex-owned, Italian-built Genie range is split between compact, rough terrain and high-reach, rough terrain telehandlers. The high-reach machines, the GTH-4010, 4013, 4017 and 4514, range from 8.74 metres to 13.7m maximum lift height using a dual-stage telescopic boom and hydraulic stabilisers. The compact range is more suited to agricultural use and includes the GTH-2506, GTH-3007 and the three-point linkage model, GAL-737. The ultra-compact 2506 could be too small for some farms, with a 5.75m lift height and 800kg lift capacity at maximum reach, or a maximum lift capacity of 2500kg or 1250kg at its maximum height of 5.75m. The GTH-3007 is rated at 3000kg or 2500kg at a maximum height of 6.8m or 800kg at maximum reach. The GAL-737 is the only model to feature threepoint linkage, remote hydraulics and a hydraulically driven power take-off (PTO), delivering 30kW at 540 revolutions per minute. This machine has higher specifications than the other compact telehandlers, with a maximum lift of 3700kg, or 2500kg at a maximum height of 6.95m, or 1300kg at maximum forward reach. The linkage has a maximum lift capacity of 3000kg and the two sets of hydraulic remotes can provide up to 50 litres per minute. The linkage is of robust design but access to the PTO shaft is hindered by the tow-hitch brackets and guard. The height of the tow-hitch can be adjusted by removing two large pins. Engine Both GTH-2506 and GTH-3007 models are powered by a 60kW Deutz turbocharged, oil-cooled diesel engine. Oil lubricates and cools the motor and is circulated through a large front-mounted radiator with engine-driven fan. Air is drawn into the radiator through a grille in the front of the bonnet, which unfortunately is located just behind the front wheel. The engine is positioned in a north–south arrangement, with excellent access to all service points. An Agri kit is available for the GTH-3007, which includes Australian-fitted air-conditioning, fan and rear drawbar, anti-clog radiator core, air filter, precleaner and a canvas seat cover for an extra $2750. 30 Farming Ahead May 2008 No. 196 www.farmingahead.com.au The GAL-737 has a 74kw Deutz turbocharged, water-cooled diesel engine in a similar layout but the cooling air intake is better located on the top of the front bonnet. Reversible cooling fans or hay hoods are not available. Transmission The GTH-2506 unit has a closed-loop hydrostatic drive, while the GTH-3007 has a twin-speed mechanical gearbox with top speed of 24km/h. The GAL-737 is equipped with a Dana powershift gearbox with four-forward and three-reverse gears and a top speed of 45km/h. All compact models feature Spicer axles with oil-immersed, multi-disc brakes and limited slip differentials on the front axle. All models are four-wheel- drive, with front-wheel, all-wheel and crab steering modes. Cabin The simple, uncluttered dashboard comprises analogue gauges and the bare necessity of controls. The forward–reverse shuttle lever is located on the right of the steering wheel. The joystick controls boom lift, crowd and telescope functions and has proportional control. While the cabin is relatively spartan and not as well-finished as some other machines, it is reasonably comfortable and has an adjustable steering column. Air-conditioning is optional. Chassis The chassis consists of profile-cut steel and is basic in design, with pivoting rear axles on all compact models. While the GTH-2506 and GTH3007 models have fixed front axles, a levelling device on the GAL-737 allowed up to plus or minus 10 degrees of correction when working across uneven ground. Ground clearance is 0.36m (GTH-2507), 0.41m (GTH-3007) and 0.45m (GAL-737). The overall finish was not to the same standard as some of the European units but the compact telehandlers were basic, well-laid out machines and easy to operate. A range of bucket sizes up to 2000L is available, as well as a four-in-one bucket, pallet and hay forks, lifting jibs and a fixed hook plate. ©Kondinin Group telehandlers research reviews Reproduction in whole or part is not permitted without permission. FreecalL 1800 677 761 J Cb l o a d a ll a g r i c ul t u r a l United Kingdom-built JCB Loadall Agricultural telehandlers are available in nine base models with a total of 21 levels of specification. Base models are denoted by ‘Agri’, while Agri Plus, Agri Super and Agri Xtra see additional engine, hydraulic and transmission specifications. Availability of these variants varies across the range. Apart from the engine, transmission and hydraulic options offered on the Agri Plus, Agri Super and Agri Xtra models, other options include front-axle, limited slip differential; windscreen and roof guard to protect the operator from falling objects; air-ride seating; air-conditioning; and reversing fan. Hydraulics The hydraulics capacity ranges from 60L/minute on the 520–40 model to 85L/minute on the 524–50 and 527–55 units with other Agri and Agri Plus models delivering 110L/minute as standard via a triple gear pump. A 140L/minute Variflo hydraulic pump is standard on Agri Super and Agri Xtra models and optional on the Agri Plus. Engine All but the smallest 520–40 models feature JCB-built 4.4L diesel engines, naturally aspirated on the two smaller models (524–50 and 527–55), delivering 63kW. All other models are turbocharged, developing 74kW, except for Agri Plus, Agri Super and Agri Xtra, which are also intercooled and produce 97kW. Cabin While industrial specification machines use dual joysticks for boom and carriage control, Agri models have a single joystick. Kondinin Group engineers inspected the cabin, finding it had excellent visibility, ample operator room, storage space under the seat and convenient control locations. The optional air-ride seating in the model inspected was adjustable and steering column and joystick arm-rest adjustments allowed positioning of controls to suit the operator. But engineers also noted some minor weld spatter on in-cabin welds, spoiling an otherwise well-finished cabin. The rear opening cabin window was a useful feature and while the entry and exit were a bit tight to manoeuvre, the ability of the door to open to 90 degrees was handy. Steering functions were selected by rotating a small switch on the left side of the dash. Transmission Hydrostatic transmissions are fitted to the 520-40, 524-50 and 527-55, while the remainder of the base range have a four-speed powershift with steering column-mounted directional control for the fourforward and four-reverse powershift gears and a top speed of 32km/h. Agri Super and Agri Xtra models are fitted with a six-speed powershift transmission for a top speed of 40km/h. The 536–60, 531–70, 536–70, 541–70 and 535-95 models also include a four-wheel-drive disengage switch, driving these machines from the front wheels only. Four-wheel-drive is re-engaged when braking. Boom The boom is capable of a negative angle, meaning these telehandlers can dig as well as lift and reach. Genuine attachments include buckets, grabs, spikes and wrapped bale clamps. Service access The side-mounted JCB engine was easily accessible. A gas-strut lift, semi-sealed hood Display panel: A well laidout instrument cluster in the JCB machines allows simple reference to fluid levels and temperatures. Controls include a forward–reverse shuttle mounted on the left side of the steering column. Boom and carriage controls are mounted on a single joystick to the right of the operator. Access: A pivoting front core provides easy access for cleaning. Kondinin Group engineers rated engine service access highly for its easy access to oil, fuel and air filters. Farming Ahead May 2008 No. 196 www.farmingahead.com.au 31 research reviews telehandlers ©Kondinin Group Reproduction in whole or part is not permitted without permission. FreecalL 1800 677 761 ensured the engine bay maintained positive airpressure to prevent dust build-up. Radiators and intercoolers were easily accessed for cleaning with quarter-turn locks allowing pivot movement for between-core access. But the rearmounted hydraulic levels sight glass was difficult to read without opening the rear access panel which required a triangular key. Hydraulic fluid fill was also located behind the panel. Heavy-duty: Axles fitted to JCB telehandlers are common to JCB backhoes and are rated to 12 tonnes. Finish quality Kondinin Group engineers highly rated the machine’s finish despite some spatter on in-cabin welds. The range is mainly made from heavy-duty profile cut plate along the body of the machine. Axles The axles originate from the JCB range of backhoes and are rated to 12 tonnes. The 520–40, 524–50 and 527–55 models have limited slip differentials on front and rear axles, while the larger machines can be fitted with a limited slip front axle combined with a torque proportioning axle at the rear. Permanent four-wheel-drive is standard but 536–60, 531–70, 536–70, 541–70 and 535–95 models have optional four-wheel-drive disconnect, allowing front-wheel-drive only. Kondinin Group engineers said ground clearance was ample for most farm operations. jlg Cabin: All models have a clearly labelled handbrake and rubber floor coverings to cut noise and make cabin cleaning easier. The JLG range comprises the 3500PS series (two models), the 4000PS series (three models) and the compact series (three models). Kondinin Group engineers felt that the compact series and the smaller two models of both the 3500PS and 4500PS series — all without stabilisers — were more suited to farms than the larger models. The larger models, while providing additional lift height, had stabilisers and so were less manoeuvrable, making them more suited to 32 Farming Ahead May 2008 No. 196 www.farmingahead.com.au construction industry application. The Belgianbuilt JLG telehandlers are from a division of the heavy-duty truck manufacturers, Oshkosh. Engine All machines are powered by 75kW Perkinsbuilt turbocharged diesel engines, except the three compact series, which use water-cooled, naturally aspirated diesel engines from Deutz, also producing 75kW. ©Kondinin Group telehandlers research reviews Reproduction in whole or part is not permitted without permission. FreecalL 1800 677 761 Transmission A two-speed hydrostatic transmission that provided up to 10km/h in first range and 32km/h in second range is standard in the compact series. Both the 3500PS and 4000PS series use a fourspeed powershift transmission with a transport speed of 35km/h. The compact series are all fitted with a two-speed hydrostatic transmission capable of 32km/h. The joystick provided precise feathering for precision work and could be custom-programmed to an operator’s requirements, including flow rates and button functions. Hydraulics The JLG range has hydraulic capacity from a gearpump delivering 94L/minute (compact series) up to 132L/minute from a load-sensing hydraulic pump (3500PS and 4500PS series). Rear-mounted hydraulic remotes are optional on the three compact series machines. Servicing The side-mounted engine is easily accessible for replacing fuel, air and oil filters. Boom The boom on all models is capable of a negative angle, meaning these machines can dig as well as lift and reach. Genuine attachments include buckets up to 1.8m3, truss booms, grabs, side-shift carriages and spikes. Cabin Kondinin Group engineers found the cabin to be well finished on both the 266 and 266 Lo-Pro models inspected. Engineers found the one-piece curved windscreen design provided excellent forward visibility on the 266, while side vision on the Lo-Pro version was slightly compromised by the lower cabin position. A reversing fan is not available but a curved hay-hood can be added to reduce the velocity of air entering the fan intake screen to keep the screen clean. KAB seating provides a comfortable, aircushioned ride. While access for cleaning the radiator was also easy there are several layers of thin-core radiators. Finish Kondinin Group engineers praised machine finish, especially weld and paint quality. But they felt the interior finish was basic with noise-reducing rubber over a steel floor, although this would not look out of place on-farm and would ensure easy cabin cleaning. User-friendly: The simple boom and carriage joystick can be programmed according to user requirements, including button function and hydraulic flow rates. Axles High bias, limited slip front axles and planetary rear JLG-made axles are fitted to the entire range. Both the 3500PS and 4500PS series offer 420mm ground clearance, while the 266 Lo-Pro, 266 and 307 offer 340mm, 440mm and 460mm clearance respectively. Farming Ahead May 2008 No. 196 www.farmingahead.com.au 33 research reviews telehandlers ©Kondinin Group Reproduction in whole or part is not permitted without permission. FreecalL 1800 677 761 manitou With a name synonymous with telehandlers, Manitou has 27 models in its range and while nine are designed specifically for agricultural applications — the MLT Agri series — Kondinin Group engineers consider another five models are also suitable for farm use. User-friendly: Kondinin Group engineers found the Manitou JSM joystick was the most userfriendly of all the telehandlers inspected. It incorporates all boom and carriage functions and all transmission changes. Quality finish: The finish on Manitou telehandlers was excellent with weld and paint finish second to none. Engine All MLT Agri models, the MVT628, MLT1035 and articulated model MLA628 use the Perkins-built 4.4litre, four-cylinder, turbocharged engine that delivers either 75kW or 91kW (depending on the model). The 91kW engines are intercooled. But the MT732 model is naturally aspirated, producing 62kW. The Italian-made MHT860LT 97kW has intercooling and pre-cooling of exhaust gasses. The smallest of the selection, the MLT523T, uses a Perkins 3.3L, turbocharged engine, producing 55kW. Transmission The MVT628, MHT860 along with the smallest machines in the Agri range, the MLT523T and MLT742HTLSU, and the largest, the MLT845 HTLSU, use a hydrostatic drive. The MLT735 and MLT742 use a six-speed powershift. All other MLT and MT models use a torque converter, four-speed powershuttle transmission. As the name suggests, the torque converter transmission uses a torque converter between the engine and the gearbox for smoother driving. Hydraulics The MLT532T and MVT628 have a hydraulic capacity of 90L/minute and 80L/minute respectively, produced by a gear pump, while the MLT627, MLT731 MT732 and MLT742 have 105L/minute. The MLA628 delivers 110L/minute via a variable displacement Rexroth piston pump and the MHT860 has a hydraulic capacity of 140L/minute. All other models carry an LSU suffix to their model number indicating the inclusion of load- 34 Farming Ahead May 2008 No. 196 www.farmingahead.com.au sensing ultra hydraulics system. This incorporates a variable flow piston pump for a maximum output of 150L/minute for multiple hydraulic demand operations but limits flow to 100L/minute for any single hydraulic operation. Boom All models except the MHT860 and MVT628 are capable of negative boom angle operations, meaning they can be used to dig. Smaller models are capable of a –5-degree boom angle, decreasing to –4º and –3º for larger models. But the articulated MLA628 is capable of a negative boom angle of –12.5º. Cabin Kondinin Group engineers praised cabin access and finish and claimed this range featured the most comprehensive joystick control of any of the telehandlers inspected. The ‘joystick switch’ and ‘move JSM’ joystick fitted to the MLT range controls boom extend, raising and lowering functions, carriage tilt, gear changes and direction of travel changes. The grip on the JSM joystick had a unique shape with left–right and back–forward movement as standard, boom and carriage control, added fingertip controls for transmission changes and a thumbwheel for attachment function. All functions were proportional, allowing feathering of controls for more precise operations. Steering can be selected using a large lever on the user’s right side. All three windows were fitted with wipers for dusty hay work. Cabins were quiet. A standard reversing fan switch in the cabin ensures any straw build-up on the fan intake screen can be blown away. Service While air and fuel filters were easily accessible, accessing the oil filter required tilting of the rear ©Kondinin Group telehandlers research reviews Reproduction in whole or part is not permitted without permission. FreecalL 1800 677 761 wheels inward to provide space for the operator to reach an access panel in the rear wheel arch. This panel is removed to replace the oil filter. A bank of grease nipples behind the left rear wheel allowed simple access for regular lubrication and radiator access was excellent with side-by-side mounting of radiators that used large cores rather than multiple layers of thin-core radiators as seen on other machines. Finish Kondinin Group engineers praised construction quality, which they said set the benchmark for all the telehandlers reviewed. Weld finishes were smooth, construction was robust (comprising profile-cut plate along the body) and paint finish was excellent. Axles The MLT735120LSU unit inspected was fitted with Spicer axles — common across many in the MLT range — while some of the ‘construction’ range machines also suited to farm applications including the MHT860 use heavy-duty Hurth axles. Ground clearance on MLT Agri models is about 450mm, except on the smallest of the series, the ML532 and MLT627, at 300mm and 360mm respectively. Outside the MLT range, the MT732 has 455mm clearance while the MHT860 and MLA628 have 465mm and 455mm respectively. The MLT735, MLT 741 and both MLT 742 models also incorporate a limited slip differential lock on the front axle. Servicing: Access to the oil filter on the MLT735120LSU was tricky, requiring wheels to be tilted and a panel to be removed to access the filter. Engines All Turbofarmer models use Deutz four-cylinder, turbocharged engines, which develop 74.9 kW in the P36.2L, P34.7, P34.10, P36.7 and P36.10 models and 103kW with the addition of an aftercooler in the P37.10, P38.10, P40.7 and P41.7 models. The large bonnet swings away for excellent access to all filters on the north–south orientated engine. Cooling air is drawn from the top front of the bonnet and a removable mesh screen in front of the radiator and heat exchangers slides out sideways to clean accumulated straw. A Deutz 85kW, turbocharged and aftercooled diesel engine is fitted to Multifarmer models and has a similar straw screen to the Turbofarmer. But the Multifarmer engines are mounted on a pivot at the rear, allowing the entire engine to swing away from the chassis after the PTO drive shaft has been disconnected for maintenance access to the inner side of the engine. This unique feature provides Versatile: The category II three-point linkage fitted to the Merlo Multifarmer gives the machine added versatility. Rear forks can be added to increase carrying capacity when carting hay. The PTO is mechanically driven. merlo Kondinin Group first examined the Italian-made Merlo telehandlers during 2000 with the release of the Multifarmer, the first unit produced with three-point linkage. The range is truly daunting, with many models and variations in its Panoramic, Multifarmer and Turbofarmer line-up. As the names suggest, the Multifarmer and Turbofarmer machines are squarely aimed at the agricultural sector, whereas the Panoramic units are more suited to construction. The P36.2, P34.7, P34.10, P37.10 and P40.7 Turbofarmer models have a rigid front axle, while the P36.7, P36.10, P38.10, P41.7, P60.10 and P72.10 feature sideshift and frame-levelling front axles. Two hydraulic rams are used on the front axle instead of the usual single ram and apart from levelling the machine on uneven ground, the rams can slew the chassis and boom sideways slightly to aid in placing a load precisely. Farming Ahead May 2008 No. 196 www.farmingahead.com.au 35 research reviews telehandlers ©Kondinin Group Reproduction in whole or part is not permitted without permission. FreecalL 1800 677 761 unparalleled access to the engine when compared with any other telehandlers on the market. Pivoting engine: The entire engine pivots to the left and can swing out for increased access after the PTO transmission shaft has been disconnected at the rear. I Functions on display: The Merlo’s dash is well laid-out with all controls concentrated on the right of the steering wheel. A proportional electrohydraulic joystick controls all loader functions. Transmissions All Turbofarmer and Multifarmer units use a hydrostatic transmission with an electronically controlled variable displacement pump. A twospeed mechanical gearbox on the mechanical drive train provides two speed ranges and electronic control provides synchronisation, allowing the ranges to be changed ‘on-the-move’. Maximum speed for all machines is 40km/h. Axles are Merlo-produced and are of portal design, which means the axles are raised above the wheel centres to increase ground clearance. In addition to transmission braking, disc brakes are fitted to each axle. All machines have rear differential locks, with optional front locks. An electronic active suspension system can be fitted to all models with sideshift or frame levelling. This uses the levelling cylinders in conjunction with hydraulic accumulators to provide suspension on the front axle. Hydraulic services A standard hydraulic gear pump is used on the Plus versions of the P34.7, P34.10, P36.7 and P36.10 machines and provides up to 100L/minute, depending on engine speed. A load-sensing pump is used in the Top version (P34.7, P34.10, P36.7, P36.10, P37.10, P38.7, P38.10, P40.7 and P41.7) machines. A variable displacement axial piston pump matches delivery requirements to the load automatically, irrespective of engine speed. The 103kW machines (Top versions P37.10, P38.10, P40.7, P41.7) include a flow-sharing valve block, which supplies oil to all services, depending only on joystick location which determines speed irrespective of load and engine speed. Telehandler or tractor? The Multifarmer range (M30.9 and M30.6 Classic models) features three-point linkage with a lift capacity of 4300kg. The category II linkage has quick couplings and external controls for easier hitching of implements. The top link can be stowed at the rear of the machine when not in use. The dual-speed 540–1000rpm PTO is shaft-driven from the rear of the engine (optional mechanical front-mounted 1000rpm PTO). Two sets of remote hydraulic outlets are standard (optional third set). A hydraulically driven PTO is optional on all models. Cabin Cabins are relatively spacious, neat and wellfinished, with the dash and instrument cluster located to the right side of the steering wheel. Standard models have the basic analogue gauges, with optional full digital display. This displays comprehensive information on diagnostics, machine, linkage, hydraulic and PTO status and allows the programming of working parameters such as travel speed, hydraulic rates and linkage position. The shuttle lever on the left side of the operator controls travel direction and speed ranges, while the right-sided joystick controls the loader through electro-hydraulic proportional valves. Operator visibility was rated highly even with the falling object protection fitted. All machines were well finished, both in paint finish and construction quality. Most were rugged and engines and other components were well-protected by solid bars. COME BRING A MATE visit us at FarmFest Toowoomba, June 3-5. your membership card and get the field day discounts. can see the benefits of being a Kondinin Group member. Elders FarmFest, June 3-5, 2008, Toowoomba, QLD INDEPENDENT INFORMATION FOR AGRICULTURE 36 Farming Ahead May 2008 No. 196 www.farmingahead.com.au research reviews telehandlers ©Kondinin Group Reproduction in whole or part is not permitted without permission. FreecalL 1800 677 761 NE W HO L L AN D New Holland’s LM series of telehandlers fall into two distinct groups, with the LM435A and LM445A having rear-mounted engines and other units with the more conventional side-mounted engines. At the time of press, new models LM732, LM740, LM1060 and LM1133 were due for release, so detailed specifications were unavailable. The manufacturer has indicated the LM435A and LM445A models will be discontinued. The rear-engined LM-A series are ideally suited to farm conditions with high ground clearance, easy service access and rated lift capacities of 3100kg (LM435A) and 3000kg (LM445A). The LM435A can lift 2500kg at a maximum height of 6.8m, while the LM445A can raise 1500kg to 8.9m. The larger side-mounted engine LM telehandlers are mostly fitted with stabiliser legs and have rated lift capacities of 4500kg (LM1445 and LM1745), while the soon-to-be-released LM1060 is expected to be rated to a massive 6000kg. The LM1445 can lift 3600kg to 13.55m and the LM1745 can raise 3000kg to 16.6m. Engine The LM-A telehandlers are powered by a 4.5L, turbocharged engine that develops 71kW or 82kW with the addition of an aftercooler in the LM435A powershift model. The rear-mounted engine acts as a partial counterweight and has exceptional accessibility from both sides for maintenance purposes. Another benefit of a rear engine is that the radiator fan does not draw in as much chaff and straw. Other models such as the LM1060, LM740, LM1445 and LM1745 use a 3.9L, turbocharged, aftercooled CNH 4TAA diesel engine, developing 88kW. The side-mounted engine faces rearward, with the fan and radiator in front of the back wheel. An opening in the top of the bonnet should prevent the engine fan from drawing dust directly from the rear wheel. All filters appeared easy to access. Transmission The LM445A and LM435A have a four-speed forward and reverse power-shuttle transmission with torque converter. A power disconnect system immobilises the transmission when the brake pedal or a button on the joystick is depressed, diverting full power to the hydraulics for loader work. A powershift transmission is fitted to the more powerful LM435A PS model and is activated by a twist collar on the left-sided shuttle lever. Side-engined telehandlers have a four-forward, three-reverse speed powershift fitted. All four wheels are braked with four-disc, oil-immersed brakes on each axle either side of the differential. The LM-A range has a robust drive train, with mid-mounted carrier bearings to reduce the unsupported length of driveshafts. A differential lock is fitted to the limited-slip differential in the front axle for increased traction. Hydraulics LM-A series machines have a 110L/minute, 260 bar hydraulic gear pump but proportional flowsharing hydraulics are only available on the LM435A PS model, which is fitted with an electronic joystick. Other machines use a mechanical joystick. Side-engined LM telehandlers are all fitted with proportional flow-sharing hydraulics, allowing simultaneous movement of loader functions. A gear pump provides 115L/minute at 245 bar. The electronically actuated control valves are easily accessed behind a panel at the rear of the machine. Cabin Kondinin Group engineers found the LM435A PS cabin simple, neat and functional. The seat provided adequate support and all controls were within reach, with analogue dials on the dash. The mounting slot for a radio or CD player was angled up out of the dash, which could allow dust into the unit. The safe load warning indicator was conveniently located in the top right corner of the dash. Visibility through the front and upper windscreen was clear, even when fitted with the falling object protection and front windscreen protection bars. The proportional electronic joystick gave adequate control of all loader functions but engineers were unable to assess the manual joystick version. Cabins in the side-engined telehandlers were slightly better equipped, with the adjustable steering column folding well out of the way to aid entry and exit. The dash was located to the right of the steering wheel, which helped to keep an eye on functions when concentrating on the loader. The electro-hydraulic proportional joystick controls up to nine functions. Easy access: Due to the rearmounted engine location on the LM435A model, all service points are easy to maintain as both sides of the engine are accessible. New to market: The LM740 is new to the Australian market and features a side-mounted engine, 7.14m reach and 4000kg rated load capacity. AUTHORS Ben White and Josh Giumelli are Kondinin Group engineers and writers for Farming Ahead. [email protected] [email protected] Edited and laid out by Anne Cullinan. Contacts Manufacturer (distributor) Phone Web site Bobcat Australia 1800 643 853 www.bobcat.com.au Faresin (BT Equipment) (02) 9646 6060 www.btequipment.com.au Genie Australia 1800 788 633 www.genieindustries.com.au JCB (03) 9852 1177 www.jcb.com JLG (United Equipment) 13 16 07 www.jlg.com.au Manitou Australia (02) 9517 3174 www.au.manitou.com Merlo Australia (08) 9358 3110 www.merloaustralia.com.au New Holland (02) 9673 7777 www.newholland.com.au Farming Ahead May 2008 No. 196 www.farmingahead.com.au 37
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