Materials Transactions, Vol. 49, No. 11 (2008) pp. 2461 to 2464 Special Issue on Advances in Computational Materials Science and Engineering V #2008 The Japan Institute of Metals Growth of Boron Nitride Nanohorn Structures Takeo Oku1; * , Kenji Hiraga2 and Toshitsugu Matsuda3 1 Department of Materials Science, The University of Shiga Prefecture, Hikone 522-8533, Japan Institute for Materials Research, Tohoku University, Sendai 980-8577, Japan 3 JMC New Materials, Inc., Tokyo 103-0013, Japan 2 Boron nitride (BN) nanohorns were fabricated, and their structures were investigated by transmission electron microscopy and molecular mechanics calculation. The multi-walled BN nanohorns would be stabilized by stacking of nanohorn structures. Growth of the BN nanohorn was observed at elevated temperatures, and the activation energy for the nanohorn growth was estimated to be 2.3 eV. [doi:10.2320/matertrans.MB200806] (Received July 23, 2008; Accepted September 3, 2008; Published October 16, 2008) Keywords: nanostructures, chemical vapor deposition, transmission electron microscopy 1. Introduction Various kinds of carbon-based nanocage structures, such as fullerene clusters, nanotubes, nanopolyhedra, cones, cubes and onions, have great potential for studying materials of low dimensions in an isolated environment.1) Especially, carbon nanohorns as a novel type of carbon nanotubes are expected as catalyst electrode materials for next-generation fuel cells, which separate hydrogen and electrons from methanol.2,3) Boron nitride (BN) nanostructured materials with a bandgap energy of 6 eV and non-magnetism are also expected to show various electronic, optical and magnetic properties such as Coulomb blockade, photoluminescence, and supermagnetism.4,5) Recently, several studies have been reported on BN nanomaterials such as BN nanotubes,6–8) BN clusters,9,10) BN nanocapsules4,5,11) and BN nanoparticles,12,13) which are expected to be useful as electronic devices, high heatresistance semiconductors and insulator lubricants. In addition, some BN nanohorns as a novel type of BN nanotubes were also reported by HREM images.14,15) The purpose of the present work is to synthesize stable BN nanohorns by using a chemical vapor deposition method. The second purpose is to investigate the atomic structures and stability of BN nanohorns by transmission electron microscopy (TEM) and molecular mechanics calculations. The present study will give us a guideline for designing and synthesis of the BN nanohorns, which are expected as future nanoscale devices. 2. Experimental Procedures Chemically vapor deposited boron nitride (CVD-BN) plates were synthesized from BCl3 -NH3 -H2 gas systems at temperatures of 1400–2000 C and total gas pressures of 5 Torr on graphite substrates.16,17) These BN plates were thinned to 100 mm in thickness with emery papers, and then punched into discs of 2.3 mm diameter with a supersonic wave cutter. The discs were polished with a dimple grinder to less than 50 mm in thickness, and thinned by argon ionmilling at an accelerating voltage of 3–5 kV. TEM observa*Corresponding author, E-mail: [email protected] tions were performed with a 200 kV electron microscope (JEM-200CX) equipped with a top entry goniometer having a point-to-point resolution of 0.23 nm. Structural optimization of the BN nanohorns was performed by semiempirical molecular mechanics calculations (CS Chem3D, CambridgeSoft). 3. Results and Discussion Figure 1(a) shows a TEM image of BN nanohorns grown from the BCl3 -NH3 -H2 at a deposition temperature of 1800 C, and a number of particles (nanohorns) are visible with the structures of stars. It should be noted that only those nanohorns which satisfy certain diffraction conditions are visible in the images. A considerable number of particles are contained in the samples, as confirmed by tilting. Enlarged images of BN nanohorns synthesized at 1800 and 2000 C are shown in Fig. 1(b) and (c), respectively. Five boundaries are observed in the particles in Fig. 1(c) and 1(d). The strain contrast results from some defects in the particles. Growth sizes of nanohorns at elevated temperatures are summarized as Table 1. Figure 2(a) is a TEM image of a BN nanohorn tilted 37 away from the star axis (fivefold axis). The fivefold axis is indicated by the interface. A high-resolution image of a part of Fig. 2(a) is shown in Fig. 2(b). {002} planes of h-BN are observed, and the angle between them is 140 . From the results of TEM observation, a three-dimensional structure model is proposed, as shown in Fig. 3. Figure 3(a) and 3(b) are schematic illustrations of BN {002}-layer stacking viewed along the fivefold axis [201] and [110] direction, respectively. The angle between the two neighboring {002} of h-BN is 136 , which almost agrees with the experimental data of Fig. 2(b). The present model agrees well with a surface structure of pyramidal pentagonal facets observed by scanning electron micrographs in the previous work.16) Atomic structure models of the BN nanohorn with stacking structures are shown in Fig. 3(c) and 3(d). The nanohorn angle is 112 , which agrees with the angle of 136 that is 37 -inclined from the fivefold axis. Binding energies of BN nanohorns with various nanohorn angles were calculated by molecular mechanics calculation, 2462 T. Oku, K. Hiraga and T. Matsuda a 150nm b c 50nm 40nm TEM images of BN nanohorns grown at deposition temperatures of (a) 1800 C, (b) 1800 C and (c) 2000 C. Fig. 1 a b 30nm {002} 1nm (a) TEM image of BN nanohorn tilted 37 away from the nanohorn axis. (b) HREM image of a part of (a). Fig. 2 Table 1 Growth sizes of nanohorns at elevated temperatures. Deposition temperature [ C] 1600 1700 1800 2000 Nanohorn size [nm] 25 50 100 300 and the calculated values for these stacking BN nanohorns are summarized in Table 2. A BN nanohorn with a nanohorn angle of 112 has the lowest binding energy as listed in Table 2, which agrees with a large growth size of the present results. Distance between BN layers of nanohorn in HREM images were measured to be 0:35 nm, and the basic structure models were constructed based on them. After molecular mechanics calculation, the layer distances were optimized as 0:37 nm. Since the hexagonal BN structure has atomic stacking of B-N-B-N along c-axis, stacking structures of two and four layers were also calculated. Total energies per atommol of BN clusters were reduced by Growth of Boron Nitride Nanohorn Structures <002> (a) 2463 (c) {002} (b) (d) {002} {002} Fig. 3 (a) Schematic illustration of BN {002}-layer stacking observed along (a) the nanohorn axis and (b) the h110i directions of hexagonal BN. Atomic arrangement of BN nanohorns (c) along and (d) perpendicular to the nanohorn axis. Table 2 Binding energies of BN nanohorns with various horn angles. Numbers of the nanohorn layers are three. B1641 N1560 B1635 N1635 B1671 N1623 B1605 N1605 B1608 N1575 Nanohorn angle [degrees] 20 40 60 84 112 Binding energy [kcal/molatom] 0.642 0.470 0.513 0.384 0:442 Table 3 Binding energies of BN nanohorns with various layer structures. B164 N156 B328 N312 B656 N624 B731 N713 B1462 N1426 Number of stacking layers 1 2 4 1 2 Binding energy [kcal/molatom] 0.0506 0:268 0:450 0.0294 0:317 stacking of BN layers (Table 3), and it is believed that the electrons below and above hexagonal BN networks would have a role of van der Waals bonding between stacking layers, and the structure of BN nanohorns with fivefold symmetry would be stabilized by multiplying hexagonal BN ring networks. From the results of Table 1, growth sizes were plotted as a function of deposition temperatures in the range of 1600 to 2000 C, as shown in Fig. 4. Activation energy of the nanohorn growth was calculated to be 2.3 eV, which might be due to the lattice diffusion of boron and nitrogen atoms in BN. BN nanohorns with various tip angles have been reported, and the present pentagonal structure with a tip angle of 112 showed fairly low energy as listed in Table 2. It is believed that this low energy would be due to its small curvature and multiply twinned h-BN structure. Binding energy decreases by stacking BN nanohorn layers as listed in Table 3, which results in stabilization and growth of the multiply-twinned h-BN structure. Taking account of the lattice parameters of h-BN, the misfit of the fivefold h-BN structure is 1.6 , which is much smaller than the 7.3 of ordinary multiply-twinned fcc 2464 T. Oku, K. Hiraga and T. Matsuda Growth size (nm) proposed, and the activation energy for BN nanohorn growth was estimated to be 2.3 eV. Acknowledgements The authors would like to thank N. Koi and A. Nishiwaki for calculation help. 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