recycletherm recycletherm km0 THERMAL ANDACOUSTIC INSULATION IN RECYCLED TEXTILE FIBERS (SHORT SUPPLY CHAIN) The impact of this material on the environment is extremely low. Manifattura Maiano transforms the fibers obtained from processing scraps from nearby industries in the textile district of Prato and from recycled textile products that have reached the end of their life cycle into thermal and acoustic insulating panels. The manufacturing process, too, is highly eco-friendly, because the raw materials, after having been sterilized at 180°, are processed without the use of water, chemical products or binders. The product is 100% recyclable at the end of its life cycle. APPLICATION ADVANTAGES THERMALANDACOUSTICINSULATIONIN THECAVITIESOFINDOORANDOUTDOOR WALLS,FLOORSANDROOFING.IDEAL FORBOTHNEWCONSTRUCTIONSANDFOR RENOVATIONWORKS.ITISSUPPLIEDIN DIFFERENTTHICKNESSESANDMEASURES, DEPENDINGONTHEREQUIREMENTSOFTHE APPLICATION. • • • • • • • 2012 AWARD-WINNER ECO FRIENDLY INNOVATION AWARD Measurement of sound absorption in a reverberation room RECYCLETHERM 80.30 α 1 0,8 RECYCLETHERM Km0 is an awarded hi-tech product, born on the basis of a comparative LCA that has made it possible to innovate the manufacturing process behind RecycleTherm. By getting a number of local key players around city of Prato involved (the textile industries and local waste management company), a supply chain was started that has allowed Manifattura Maiano to increase recycled material content from 85% to 100% and to procure the raw material within a radius of no more than 15 km from its manufacturing facilities. Thus is born RecycleTherm Km0, an insulating material with a short supply chain and with an incredibly low impact on the environment. SIZE AND PACKAGES [Hz] n 125 0,03 250 0,07 500 0,21 1000 0,51 2000 0,89 4000 0,96 0,6 0,4 0,2 0 RECYCLETHERM 80.30 125 250 500 1000 2000 4000 Frequency [Hz] CHEMICAL COMPOSITION 25% wool, 10% cotton, 20% polyester, 15% polypropylene, 30% other textile fibers PARAMETER STANDARD RESULT Thermal conductivity UNI EN 12667 λ = 0,0358 W/mk λ = 0,0381 W/mk Acoustic-insulating Power UNI EN ISO 140-4 R’w = 52 dB Soundproofing coefficient UNI EN ISO10534-2 n [500Hz] = 0,21 80 kg/m³ 30 mm Deformation under load 1 kPa UNI EN 12431 27% 80 kg/m3 30 mm Water vapor diffusion UNI EN 12086 = 2,2 PRODUCT NAME density kg/mc thickness mm thermal resistance R panels cm x cm sq. m. per pack panels per pack sq. m. on pallet packs for pallet recommended application RECYCLETHERM 50.50 50 50 1.21 120 X 60 8,64 12 69,12 8 walls and roofs RECYCLETHERM 60.40 60 40 1.05 120 X 60 10,80 15 86,40 8 walls and roofs RECYCLETHERM 60.80 60 80 2.10 120X60 5,04 7 40,30 8 walls and roofs RECYCLETHERM 80.30 80 30 0.84 120 X 60 14,40 20 115,20 8 walls and roofs Hygroscopic absorption UNI EN 12571 u = 0,02 RECYCLETHERM 80.60 80 60 1.68 120 X 60 7,20 10 57,60 8 walls and roofs Recyclability --- 100% Temperature of application --- - 40°C + 11 Notes: The measures and/or packages of all the articles listed can be customized on request (i.e. floor-high panels). Tolerance on volume (weight) and thickness: +/- 10%; dimensional tolerance: +/- 0.5 cm. 20 MADEOFTEXTILESCRAPS PRODUCTWITHSHORTSUPPLYCHAIN(KM0) GREATPERFORMANCE-PRICERATIO BREATHABLE RECYCLABLE SAFEFORINSTALLERS DOESNOTRELEASEDUST TECHNICAL SPECIFICATIONS To choose RECYCLETHERM Km0 means using a material that has superb thermal and acoustic insulating qualities, yet sharing principles of sustainability. RECYCLETHERM Km0 makes a solid contribution towards protecting the environment, because it avoids waste dumping and saves on energy. Its thermal and acoustic insulating performance does not change over time, ensuring the thermal and hygrometric wellness of the living space. recycletherm km0 km0 DENSITY AND REFERENCE THICKNESS 80 kg/m3 60 kg/m3 Brick wall, 12 cm thick, supporting wall on both sides made out of a double plasterboard cladding with 3 cm of Recycletherm 80.30. (Various Certificates for construction available on request) 0°C 21
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