FESTOON SYSTEM
KEY PARTS FOR FESTOON SYSTEM
Sr
No
1
2
4
5
6
7
8
9
10
11
12
13
14
Part nunber
163
646
1099
3012
4652
6894
6895
4653
1098
220132-16 OR 220131-24
Part name
C Track Beam Clamp
C Track Splice
C Track Hanger
C Track per meter
Festoon Cable Clamp /End stop
Cable Trolley (Plastic Body)
Cable Towing Trolley (Steel )
C Track End Stop
C Track Track Welding Support
Towing Trolley with plug and socket 16 Pole
PENDNAT CABLE WITH STEEL MULTISTRAND CABLE
FLAT CABLES
PLUG SOCKTES
KEY PARTS FOR FESTOON SYSTEM
C Track: part no : 3012
c track support hanger: Part NO:1099
Beam clamp- Part NO: 20180
Joint Cover/ Splice: Part NO : 646
C Track End Stop : Part no 4653
Towing trolley: part no 6894
C Track Fixed Trolley: Part no:4652
Cable Trolley : part no 6895
c track welding support: Part NO 1098
Towing Trolley with plug and socket 16 Or 24 Pole
220131-24 OR 220131-16
C Track Support: Part NO 1025-500/630/800/1000/1300/1500
FESTOON SYSTEM: HELPFUL HINTS
Determination of the Load of C-Rails
Technical details / bases of calculation
The permissible load of the C-Rail can be determined with the help of the diagrams.
The following bases of calculation have been considered:
•Beam on 2 supports, loaded by distributed load symmetrical to the beam center..
•Ϭ bzul = 100 N/mm2 ,without consideration of the lower flange stress
•ϬѴ ≤ 160 N/ mm2 , reference stress from bending stress and lower flange stress
•ḟ
= IA/250 allowed deflection from load and self-weight of the C-Rail
•The loading is considered symmetrically distributed over all the track supports
(Brackets
Calculation example
Given
FLW = Load/trolley
5 kg
IW= length of cable trolley
125 mm
Z= Number of cable trolley
5
Lb= Storage lenghth 0.625 m
(m) = Z x IW /1000
Solution for C-Rail 30x32x1.5
From diagram
IA = required distance between the track support brackets = 1.75 m
Required load capacity of the track support brackets = 63 kg
Technical Data
Technical Data
Formulas to Determine the Number of Loops, Cable Length and Loop Depth
Definition of the cable arrangement and cable trolley selection
Cable Factor
Depending on the operating conditions the cable must be insulated with an additional cable
lenth. The additional length is calculated by taking into account the cable factor (f). we
recommend to select the cable factor according to above table.
For values our side the grey area, please contact us sdirectly. Special precautions might be
required in those cases under extreme operating conditions, such as the installation of
shock cords.
Travel
Speed
v(m/min)
< 32
32 - 040
41 - 050
51 - 063
64 - 080
81 - 100
101 - 120
< 0.8
1.10
1.15
1.20
1.25
-
Cable Factor f at h (m)
0.8 - 1.2
1.3 - 2
2.1 – 3.2
1.10
1.10
1.15
1.20
1.25
-
1.10
1.10
1.10
1.15
1.20
1.25
-
1.10
1.10
1.10
1.10
1.15
1.20
1.25
3.3 - 5
1.10
1.10
1.10
1.10
1.10
1.15
1.20
Permissible Loads of the Rollers
The lifetime of the rollers depends on the load (Hertzian Stress) and the frequency of operation.
The proper selection, based on travel speed, average running time per day( based on one year) and permissible load of the trolleys with various
roller types, can be made by using the above table.
Type of Roller
Ball Bearing, Galvanized
Ball BearingV4A
Plastic Roller with Bronze friction Bearing
Plastic Roller with Plastic friction Bearing
32.0
16.0
12.5
10.0
Permissible Load of the Rollers (kg)
25.0
20.0
16.0
12.5
10.0
8.0
10.0
8.0
8.0
6.3
-
12.5
6.3
-
Permissible Loads of the Rollers
The lifetime of the rollers depends on the load (Hertzian Stress) and the frequency of
operation.
The proper selection, based on travel speed, average running time per day( based on
one year) and permissible load of the trolleys with various roller types, can be made
by using the above table.
Travel Speed V (m/min)
Average running time per day(h)
<16
<4
4-8
8-16
-
-
16-32
<2
2-4
4-8
8-16
-
32-63
-
<2
2-4
4-8
8-16
63-80
-
-
-
2-4
4-8
The lifetime of the rollers depends on the load (Hertzian Stress) and the frequency of operation.
The proper selection, based on travel speed, average running time per day( based on one year)
and permissible load of the trolleys with various roller types, can be made by using the above
table.
Type of Roller
Ball Bearing, Galvanized
Ball BearingV4A
Plastic Roller with Bronze
friction Bearing
Plastic Roller with Plastic
friction Bearing
Permissible Load of the Rollers (kg)
32.0
25.0
20.0
16.0
12.5
16.0
12.5
10.0
8.0
6.3
12.5
10.0
8.0
10.0
8.0
6.3
-
-
FESTOON SYSTEM- SUB ASSEMBLY
FESTOON SYSTEM: SG- ASSEMBLY
FESTOON SYSTEM: DG- ASSEMBLY
FESTOON SYSTEM- JOINT COVER, HANGER CLAMP, CABLE CLAMP,
TROLLEYS AND PENDANT TROLLEY, END CLAMP, CONNECTOR ASSEMBLY
FESTOON SYSTEM KIT: WITH CABLES AND ALL CABLES WITH
CONNECTORS WITH TOWING ARM WITH INSTALLATION